TS30-FC-2106

SERVICE BULLETIN
Subject: Damage on the fuel pump cover
Bulletin type: FC
Bulletin Nu:TS30-FC-2106
PQR Nu: -
Rev Nu: 00
Ref. Nu: 200000036358
Araç Modeli: TS30 EPA17
Labor time: 30 min
Release date:
Expiration Of Validity :
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☐No off coming parts
☐Scrap
☐Return
☐Use with additional parts
☐On consignment
☐No off coming parts
Description of the modification: Damage on
the fuel pump cover
Liable: Tuğçe Aydil Dalkıran
Confirmation &Release:
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
 Dress properly to avoid personal injury and damage to the
vehicle
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
 Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)





2. Protect Seats when Mechanic Starts Working
 Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection
is made between chassis, engine and cab.
SERVICE BULLETIN
INCLUDED PARTS LIST
NUMBER
1
PART NUMBER
YPMC258503-00-01Y
PART NAME
PICTURE
QUANTITY
UNIT
1
PIECE
L PROFİL, 186 mm
YPMC258503-00Y
2
SM-57Y
PRIMER
-
0.01
PIECE
3
SM-07Y
SEALER
-
0.01
PIECE
This service bulletin describes application to avoid the damage of the fuel pump cover.
The L profile is assembled under the lid of fuel pump tank that is located behind the front left wheel
as shown in the below Figure.1.
Figure.1
Draft of the related assembly is also shown in Figure.2.
SERVICE BULLETIN
Figure.2 The draft of the assembly
Before assembling, the sharp corners on the profile must be softened with giving appropriate radius
to these corners. Also after the cover is opened ,the place which the profile is located at is marked
with an adhesive tape. The application of adhesive tape is shown in Figure.3.
Figure.3 The application of adhesive tape
SERVICE BULLETIN
Then, the primer is applied to the L profile and the place where the profile is mounted on with the
help of an sponge which is shown in Figure.4. and Figure.5, respectively.
Figure.4 Application of primer to the L profile
Figure.5 Application of primer to the place where the L profile is mounted
SERVICE BULLETIN
Then, sealer is applied to the L profile to paste the profile to the cover which is hown in Figure.6.
Figure.6 Application of the sealer to the L profile
The final image of the cover and L profile of assemble is shown in Figure.7
Figure.7 Final image of the assembly
SERVICE BULLETIN