KC-2214
Service Bulletin Details
Public Details for: KC-2214
Turbo compound 2nd generation - egr and/or dpf diagnostic trouble codes (dtc), diagnostic and repair information
Models from 2023
2023 VOLVO VN |
Models from 2022
2022 VOLVO VN |
Models from 2021
2021 VOLVO VN |
10/31/22, 1:03 PM Article Turbo Compound 2nd Generation - EGR And/Or DPF Diagnostic Trouble Codes (DTC), Diagnostic And Repair Information Internal Content Results – Back Office Info ONLY Egr dp > 0.5 psi – Suspect failed EGR valve (Combination of two conditions) Exhaust back pressure > 50 psi , Turbo speed > 80,000 , and gauge boost pressure > 15 psi– Suspect failed turbo Repair Depending on engine test results send the following instructions via the eService case: 1. Remove the turbo and EGR valve to inspect the EGR valve for damage. • If damage is found to the EGR valve plates: 1.1. Attempt to find any missing pieces in the EGR cooler inlet, hot pipe or exhaust manifold. 1.2. Replace the EGR Valve. 2. Evaluate the turbo. • If exhaust back pressure was greater than 50 psi during the engine test: 2.1. Replace the turbo. • If exhaust backpressure was less than 50 psi during the engine test: 2.2. Visually inspect the turbo turbine (outlet) and vane ring. ; Live UI - A borescope is needed for the vane ring inspection and turbine wheel. https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD2?pyActivity=%40basec… 1/5 10/31/22, 1:03 PM Article 2.3. If damage is found: Replace the turbo. 3. Evaluate the EGR cooler. • If P0401 is logged close to the failure date: 3.1. Replace the EGR cooler. • If P0401 is not logged close to the failure date: 3.2. Visually inspect the EGR cooler inlet for debris and ensure the tubes and fins are not damaged. 3.3. If damage is found: Replace the cooler as necessary. 4. Provide photos of debris, damage, or cooler plugging found during inspections in the eService case. 5. Inspect and clean exhaust back pressure piping; 6. Perform a sulfur regen to clean soot accumulation from EATS system. • If smoke is observed or code P2002 is set: 6.1. Inspect the EATS for damage. Repair Verification 1. Repeat the test from the Diagnosis section and attach the new results to the eService case. Target results - BACK OFFICE ONLY • EGR dp < 0.3 psi • Exhaust back pressure < 40 psi • Turbo speed < 80,000 rpm • Gauge boost pressure < 15 psi 2. Road test to confirm no fault codes, performance issues, or other drivability concerns. ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD2?pyActivity=%40basec… 2/5 10/31/22, 1:03 PM Article Vehicles equipped with a second generation turbo compound engine may experience a combination of diagnostic trouble codes related to the EGR system and/or issues with regeneration. This solution should be reviewed and followed prior to performing other diagnostics. Product Identification Vehicles equipped with a 2nd Generation Turbo-compound unit will have a turbocharger equipped with a wastegate as seen below. Symptoms and Diagnostic Trouble Codes Important: Affected vehicles will display a combination of two or more of the DTCs and/or symptoms listed below. Singular codes or symptoms should be investigated via normal diagnostic procedures. Exhaust EGRUIDTC DPF DTC ; Live Backpressure Symptom Inability to perform a https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD2?pyActivity=%40basec… 3/5 10/31/22, 1:03 PM Article P040100 P10FE00 P047164 Inability to perform a regeneration P040200 P10E100 P240F00 P245364 P023400 P246300 P029900 P24A400 Diagnosis 1. Electrically disconnect EGR valve and AVU. 2. Using Tech Tool, run operation 2589-08-03-02 Exhaust Aftertreatment System, Service Regeneration for data monitoring and collection. 3. Start engine and increase engine speed to 2000 RPM for 3-5 minutes. 4. Finish work in PTT. 5. Start an eService case if there is not an existing one for this shop visit. 6. In the summary provide: • A detailed summary of symptoms and DTCs • Any relevant history • This solution number 7. Retrieve and attach the .csv data file to the eService case. Repair • Instructions for how to proceed will be provided by Dealer Technical Support via the eService case. • The eService case should be updated with findings based on the instructions provided. Tags UI ; Livemack p246300 p24a400 p047164 https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD2?pyActivity=%40basec… 4/5 10/31/22, 1:03 PM Article p040100 p040200 p240f00 p023400 p029900 p10fe00 p10e100 p245364 turbo compound regen failure Related links and attachments No links or attachments available volvo Feedback Give feedback to help improve the content of this article ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD2?pyActivity=%40basec… 5/5