Z60 Combo Rev1

Revision (1) December 2022
Dealer Service Instructions for:
Customer Satisfaction Notification Z60
Powertrain Control Module Software
NOTE: Updated Service Procedure information section steps 14, 15 and 16.
Remedy Available
2021-2022 (JT) Jeep Gladiator
NOTE: This campaign applies only to the above vehicles equipped with a 3.6L
engine (sales code ERC).
NOTE: Some vehicles above may have been identified as not involved in this
campaign and therefore have been excluded from this campaign.
IMPORTANT: Some of the involved vehicles may be in dealer new vehicle
inventory. Dealers should complete this campaign service on these vehicles
before retail delivery. Dealers should also perform this repair on vehicles in used
vehicle inventory and those vehicles in for service. Involved vehicles can be
determined by using the VIP inquiry process.
Subject
The Powertrain Control Module (PCM) software on about 34,000 of the above
vehicles may cause the engine to run rough, misfire or illuminate the Malfunction
Indicator Lamp (MIL).
Repair
Verify the Malfunction Indicator Lamp (MIL) is not illuminated before
reprogramming the PCM with updated software, if MIL is illuminated and has O2
sensor fault codes replace failed O2 sensor(s) as needed before updating PCM
software.
© Copyright 2022, FCA US LLC, All Rights Reserved
(kka)
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 2
Parts Information
Part Number
Description
CCDNZ601AA
Campaign Kit
Each package contains the following components:
Quantity
1
Description
Sensor, Oxygen, Downstream Left at Catalyst
Part Number
Description
CCDNZ602AA
Campaign Kit
Each package contains the following components:
Quantity
1
Description
Sensor, Oxygen, Downstream Right at Catalyst
Parts Return
No parts return required for this campaign.
Special Tools
The following special tools are required to perform this repair:
➢ NPN
wiTECH MicroPod II
➢ NPN
Laptop Computer
➢ NPN
wiTECH Software
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 3
Service Procedure
A. Reprogramming PCM Procedure
NOTE: Before reprogramming the PCM, clear any O2 Sensor DTCs.
NOTE: The wiTECH scan tool must be used to perform this customer
satisfaction notification. The wiTECH software is required to be at the latest
release level before performing this procedure. If the reprogramming flash for
the PCM is aborted or interrupted, repeat the procedure. The PCM software
must be at the latest software calibration level after completing this customer
satisfaction notification.
1. Open the hood. Install a battery charger and verify that the charging rate
provides 13.0 to 13.5 volts. Do not allow the charger to time out during the
flash process. Set the battery charger timer (if so equipped) to continuous
charge.
NOTE: Use an accurate stand-alone voltmeter. The battery charger
voltmeter may not be sufficiently accurate. Voltages outside of the
specified range will cause an unsuccessful flash. If voltage reading is too
high, apply an electrical load by activating the park or headlamps and/or
HVAC blower motor to lower the voltage.
2. Connect the wiTECH micro pod II to the vehicle data link connector.
3. Place the ignition in the “RUN” position.
4. Open the wiTECH 2.0 website.
5. Enter your “User id” and “Password” and your “Dealer Code”, then select
“Sign In” at the bottom of the screen. Click “Accept”.
6. From the “Vehicle Selection” screen, select the vehicle to be updated.
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 4
Service Procedure [Continued]
7. From the “Action Items” screen, select the “Topology” tab.
8. From the “Topology” tab, select the “PCM” module icon.
9. From the “Flash” tab, compare the “Current Electronic Control Unit (ECU)
Part Number” with the “New ECU Part Number” listed.
➢ If the “Current ECU part Number” is the same as the “New Part
Number”, proceed to Step 15.
➢ If the “Current ECU part Number” is NOT the same as the “New Part
Number”, continue with Step 10.
10. From the PCM tab, select the PCM flash part number. Read the flash special
instructions page. Select “OK” to continue.
11. From the flash ECU agreement page, agree to terms by checking the box.
12. Select “Flash ECU” and then follow the wiTECH screen instructions to
complete the flash.
13. Confirm the software is at the latest available calibration level.
14. Key on and start engine, wait at least 5 seconds, and then key off.
15. Repeat step 14.
16. Verify whether any of the following (8) O2 sensor codes have set: P0032,
P0038, P0052, P0058, P0132, P0138, P0152, P0158.
• If yes, replace only the affected O2 sensor(s). Follow replacement
procedure in Section B.
17. Cycle ignition back to the “Run” position and click “View DTCs”, select
“Clear All DTCs”, click “Continue” and then click “Close”.
18. Place the ignition in the “OFF” position and then remove the wiTECH micro
pod II device from the vehicle.
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 5
Service Procedure [Continued]
19. Remove the battery charger from the vehicle.
20. Close the engine compartment hood and return the vehicle to the customer or
inventory.
21. Complete the Proof of Correction form for California residents.
22. Return the vehicle to the customer.
Complete Proof of Correction Form for California Residents
This campaign is subject to the State of California Registration
Renewal/Emissions Recall Enforcement Program.
Complete a Vehicle
Emission Recall Proof of Correction Form (Form No. 81-016-1053) and supply it
to vehicle owners residing in the state of California for proof that this campaign
has been performed when they renew the vehicle registration.
Process Steps to obtain the California Proof of Correction form:
a. Access the “DealerCONNECT” website.
b. Select the “Service” tab.
c. Under the “Publications” heading, select the “ePublishing” link.
d. Sign in using your Dealer Code and Password.
e. Select the “Proof of Correction form”.
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 6
Service Procedure [Continued]
B. O2 Sensor Replacement Procedure.
NOTE: Left side procedure illustrated similar procedure for right side.
1. Disconnect and isolate the negative battery cable(s)
2. Remove the front wheel.
3. Remove the splash shield screws (Figure 1).
4. Remove and discard the
push pin fasteners
(Figure 1).
5. Remove the rivets securing
the splash shield to the
flare molding (Figure 1).
SCREWS
6. Unlock and disconnect the
left/right downstream O2
sensor
wire
harness
connector (Figure 2).
RIVETS
PUSH PIN FASTENERS
Figure 1 – Splash Shield
CAUTION:
When
disconnecting the oxygen
sensor electrical connector,
do not pull directly on the
wire going into the sensor.
The sensor wiring can be
damaged resulting in sensor
failure.
O2 SENSOR
ELECTRICAL
CONNECTOR
Figure 2 – O2 Sensor Electrical Connector
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 7
Service Procedure [Continued]
7. Remove the left/right downstream O2 sensor and DISCARD.
8. If necessary, clean the threads in the exhaust pipe using appropriate tap.
9. Hand start threading the NEW O2 sensor and tighten to 43N∙m (32ft. lbs.).
10. Reconnect the O2 sensor electrical connector (Figure 2).
11. Align and install the splash shield to the wheel opening (Figure 1).
12. Install NEW rivets (Figure 1).
13. Install NEW push pin fasteners (Figure 1).
14. Install the screws and tighten to 5N∙m (44In. lbs.) (Figure 1).
15. Install the wheel and tire assembly and tighten to 176N∙m (130ft. lbs.).
16. Proceed to section A. Reprogramming PCM Procedure.
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 8
Completion Reporting and Reimbursement
Claims for vehicles that have been serviced must be submitted on the
DealerCONNECT Claim Entry Screen located on the Service tab. Claims paid
will be used by FCA to record Customer Satisfaction Notification service
completions and provide dealer payments.
Use the following labor operation numbers and time allowances:
Labor Operation
Number
Time
Allowance
Inspect PCM Software Level
18-Z6-01-81
0.2 hours
Inspect and Update PCM Software Level
18-Z6-01-82
0.3 hours
Related Operation:
Replace one O2 sensor
18-Z6-01-50
0.5 hours
Replace two O2 sensors
18-Z6-01-51
0.7 hours
NOTE: See the Warranty Administration Manual, Recall Claim Processing
Section, for complete claim processing instructions.
Dealer Notification
To view this notification on DealerCONNECT, select “Global Recall System” on
the Service tab, then click on the description of this notification.
Owner Notification and Service Scheduling
All involved vehicle owners known to FCA are being notified of the service
requirement by mail. They are requested to schedule appointments for this service
with their dealers. A generic copy of the owner letter is attached.
Customer Satisfaction Notification Z60 – Powertrain Control Module Software Page 9
Vehicle Lists, Global Recall System, VIP and Dealer Follow Up
All involved vehicles have been entered into the DealerCONNECT Global Recall
System (GRS) and Vehicle Information Plus (VIP) for dealer inquiry as needed.
GRS provides involved dealers with an updated VIN list of their incomplete
vehicles. The owner’s name, address and phone number are listed if known.
Completed vehicles are removed from GRS within several days of repair claim
submission.
To use this system, click on the “Service” tab and then click on “Global Recall
System.” Your dealer’s VIN list for each campaign displayed can be sorted by:
those vehicles that were unsold at campaign launch, those with a phone number,
city, zip code, or VIN sequence.
Dealers should perform this repair on all unsold vehicles before retail
delivery. Dealers should also use the VIN list to follow up with all owners to
schedule appointments for this repair.
VIN lists may contain confidential, restricted owner name and address information that was
obtained from the Department of Motor Vehicles of various states. Use of this information is
permitted for this notification only and is strictly prohibited from all other use.
Additional Information
If you have any questions or need assistance in completing this action, please
contact your Service and Parts District Manager.
Customer Service / Field Operations
FCA US LLC
This notice applies to your vehicle,
CUSTOMER SATISFACTION NOTIFICATION
Powertrain Control Module Software
[Model Year and Model]
VIN XXXXXXXXXXXXXXXXX
Z60
LOGO
VEHICLE PICTURE
Dear [Name],
At FCA US LLC, we recognize that the success of our business depends on the satisfaction of
our customers. We are constantly monitoring the quality of our products and looking for
opportunities to improve our vehicles even after they are sold. Because your long-term
satisfaction is important to us, we are contacting you on important improvements we would
like to make to your vehicle [1]. This will be done at no charge to you.
We are recommending the following improvements be performed on certain [2021 – 2022
Model Year (JT) Jeep Gladiator] vehicles equipped with a 3.6L engine.
WHY DOES MY VEHICLE NEED REPAIRS?
The Powertrain Control Module (PCM) software on your vehicle may cause the engine to run
rough, misfire or illuminate the Malfunction Indicator Lamp (MIL).
YOUR SCHEDULING OPTIONS
1. RECOMMENDED OPTION
Call your authorized Chrysler /
Dodge / Jeep® / RAM Dealership
2. Call the FCA Recall Assistance
Center at 1-800-853-1403. An
agent
can
confirm
part
availability and help schedule an
appointment
3. Visit recalls.mopar.com, scan the
QR code below, or download the
Mopar Owner’s Companion App.
QR Code
HOW DO I RESOLVE THIS CUSTOMER SATISFACTION NOTIFICATION?
FCA US will repair your vehicle free of charge (parts and labor). To do this, your dealer
will reprogram the Powertrain Control Module and inspect the O2 sensors and replace if
needed. The estimated repair time is about 1 hour. In addition, your dealer will require your
vehicle for proper check-in, preparation, and check-out during your visit, which may require
more time. Your time is important to us, so we recommend that you schedule a service
appointment to minimize your inconvenience. Please bring this letter with you to your
dealership.
TO SCHEDULE YOUR FREE REPAIR,
CALL YOUR CHRYSLER, DODGE, JEEP OR RAM DEALER TODAY
CALIFORNIA RESIDENTS
The State of California requires the completion of this emission recall repair prior to vehicle
registration renewal. Your dealer will provide you with a Vehicle Emission Recall Proof of
Correction Form after the Customer Satisfaction Notification service is performed. Be sure to
save this form since the California Department of Motor Vehicles may require that you supply
it as proof that the Customer Satisfaction Notification has been performed.
In order to ensure your full protection under the emissions warranty provisions, it is
recommended that you have your vehicle serviced as soon as possible. Failure to do so could
be determined as lack of proper maintenance of your (vehicle or engine).
Get access to recall notifications,
locate your nearest dealer, and more
through this website or Mopar
Owner’s Companion App. You will be
asked to provide your Vehicle
Identification Number (VIN) to
protect and verify your identity.
WHAT IF I ALREADY PAID TO HAVE THIS REPAIR COMPLETED?
If you have already experienced this specific condition and have paid to have it repaired, you
may visit www.fcarecallreimbursement.com to submit your reimbursement request online. [2]
Once we receive and verify the required documents, reimbursement will be sent to you within
60 days. If you have had previous repairs performed and/or already received reimbursement,
you may still need to have the repair performed.
DEALERSHIP INSTRUCTIONS
Please reference CSN Z60.
We apologize for any inconvenience, but are sincerely concerned about your satisfaction.
Thank you for your attention to this important matter.
Customer Assistance/Field Operations
FCA US LLC
Mr. Mrs. Customer
1234 Main Street
Hometown, MI 48371
[1] If you no longer own this vehicle, please help us update our records. Call the FCA Recall Assistance Center at 1-800-853-1403 to update your information.
[2] You can also mail in your original receipts and proof of payment to the following address for reimbursement consideration: FCA Customer Assistance, P.O. Box 218004, Auburn Hills, MI 48321-8007, Attention: Recall Reimbursement.