A8723382068460_2

Technical Service Bulletin
87 Air conditioning does not cool - P053000, P251500 stored in C5
87 23 38 2068460/2 January 31, 2023. Supersedes Technical Service Bulletin Group 87 number 22-35 dated
November 9, 2022, for reasons listed below.
Model(s)
Year
VIN Range
Vehicle-Specific Equipment
All
Not Applicable
A6, A6 allroad,
S6, A7, S7, A8,
S8, e-tron
Sportback
2020 – 2022
quattro, Q5,
SQ5, SQ7, Q8,
SQ8, and RS Q8
A8 e quattro
2020 – 2021
RS 6 Avant, A7 e
quattro, RS 7, etron quattro, Q5
2021 – 2022
e quattro, Q5
Sportback, and
SQ5 Sportback
e-tron S quattro,
e-tron GT, and
RS e-tron GT
2022
Condition
REVISION HISTORY
Revision
Date
Purpose
2
-
Revised Warranty (Change to max time allowed for GFF)
1
11/09/2022
Initial publication
Customer states:
The air conditioning system does not cool the cabin. This condition may be intermittent in nature.
Workshop findings:
The symptom is confirmed. One or both of the following DTCs are stored in Thermal management, J1024
(address word 00C5):
• DTC P053000 – Air conditioning system pressure sensor electrical fault.
• DTC P251500 – Refrigerant pressure sensor 2 electrical fault.
Page 1 of 5
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
Technical Background
A failure of the sensor electronics causes a loss of pressure evaluation. The sensor with base part number
4M0959603 and a build date before the date Calendar Week 31, 2021 is at issue (G395 / G827).
Production Solution
An improved sensor has been implemented in production.
Service
1. Should the vehicle present with the symptom profile described in this TSB inspect and/or replace all of the
pressure sensors in the refrigerant circuit that are of the base part number 4M0959603 and have a build date
before Calendar Week 31, 2021. Each model for which this TSB appears will have between 1 and 3 of this
type of sensor installed at various positions in the refrigerant circuit, either on the low or high pressure sides
of the circuit (G395 / G827).
2. Inspect the markings on the sensor to
determine if the sensor has been previously
replaced with an improved sensor produced
after Calendar Week 31, 2021. Figure 1 shows
the locations of the markings and their
interpretation. In this example, while the sensor
is an ‘E’ index sensor, contains a green dot on
the connector housing and a laser marking on
the aluminum housing the build date of the
sensor is before Calendar Week 31, 2021, and
would require replacement.
Figure 1. Pressure and temperature sensor markings and
build date.
3. A sensor with index ‘E’, produced after Calendar Week 31, 2021, has a green dot on the connector housing,
and has a laser marking on the aluminum housing is of the improved type and need not be replaced.
Page 2 of 5
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
Warranty
Claim Type:
• 110 up to 48 Months/50,000 Miles.
• G10 for CPO Covered Vehicles – Verify Owner.
• If the vehicle is outside any warranty, this Technical Service Bulletin is
informational only.
Service Number:
8757
Damage Code:
0040
Labor Operations:
A6 / A7:
Pressure switches (both) 8757 1900
remove and reinstall
See SRT with associated
operations
Refrigerant drain and fill
8703 1750
See SRT with associated
operations
Pressure switches (both) 8757 2093
remove and reinstall
See SRT with associated
operations
Refrigerant drain and fill
8703 1750
See SRT with associated
operations
8757 1950
See SRT with associated
operations
Q7 / Q8:
A8:
PHEV:
Pressure switch (G395)
remove and reinstall
-OR
Not PHEV:
8757 1900
See SRT with associated
operations
8703 1750
See SRT with associated
operations
7007 1900
See SRT with associated
operations
Pressure switches
(G395) remove and
reinstall
Refrigerant drain and fill
e-tron GT:
Storage compartment
remove and reinstall
Page 3 of 5
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
Wheel remove and
reinstall
4405 1951
See SRT with associated
operations
Cross brace remove and 5069 1960
reinstall
See SRT with associated
operations
Disable HV system
voltage deactivated and
activated
9310 8302
See SRT with associated
operations
Wiper motor remove and 9215 1950
reinstall
See SRT with associated
operations
Pressure switches (all 3) 8709 2099
remove and reinstall
190 TU
Refrigerant drain and fill
8703 1750
See SRT with associated
operations
Pressure switches (both) 8709 1901
remove and reinstall
See SRT with associated
operations
Refrigerant drain and fill
See SRT with associated
operations
Q5:
8703 1750
e-tron:
Diagnostic Time:
Pressure switches (all 3) 8709 2099
remove and reinstall
190 TU
Refrigerant drain and fill
8703 1750
See SRT with associated
operations
GFF
0150 0000
Time stated on the
diagnostic protocol (Max
50 TU)
Road test prior to the
service procedure
No allowance
0 TU
Road test after the
service procedure
No allowance
0 TU
As per TSB 2068460/2
Claim Comment:
All warranty claims submitted for payment must be in accordance with the Audi Warranty Policies and Procedures
Manual. Claims are subject to review or audit by Audi Warranty.
Page 4 of 5
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.
Technical Service Bulletin
Required Parts and Tools
Always check with your Parts Department and/or ETKA for the latest information and parts bulletins.
Part Number
Part Description
Quantity
4M0959603E
1-3
Pressure and temperature sensor
Additional Information
All parts and service references provided in this TSB (2068460) are subject to change and/or removal.
©2023 Audi of America, Inc. All rights reserved. The information contained in this document is based on the
latest information available at the time of printing and is subject to the copyright and other intellectual property
rights of Audi of America, Inc., its affiliated companies, and its licensors. All rights are reserved to make changes
at any time without notice. No part of this document may be reproduced, stored in a retrieval system, or
transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may
these materials be modified or reposted to other sites, without the prior expressed written permission of the
publisher.
Page 5 of 5
© 2023 Audi of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other intellectual property rights
of Audi of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice. No part of this document may be reproduced, stored in a
retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, nor may these materials be modified or reposted to other sites, without
the prior expressed written permission of the publisher.