211403

Service Bulletin Details

Public Details for: 211403

Engine lacks performance, engine warning light on, dtcs P2563, P2564, P0299 or P20D8 stored in ecm fault memory


- 2014 - 2013 - 2012 - 2011 - 2010 - 2009 -

Technical Bulletin
Model(s)
Year(s)
Jetta, Jetta
Wagon (A5)
2009
Jetta Sedan
(A5), Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2010
Jetta Sedan,
Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2011-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
Condition
21 14 03 April 24, 2014 2026771 Supersedes T. B. V211108 dated November 16, 2011 to include additional
model year applicability.
Engine Lacks Performance, Engine Warning Light ON, DTCs P2563, P2564, P0299 or P20D8 Stored in ECM
Fault Memory
Engine does not have any power and the engine warning light may be ON. One of the following DTC entries is
stored in the engine control module.
DTC
Description
09570, P2562
Turbocharger Boost Control Position Sensor "A"
Circuit
09571, P2563
Position Sensor for Boost Pressure Controller has
an Implausible Signal
09572, P2564
Signal is too Low of the Position Sensor for Boost
Pressure Controller
09573, P2565
Turbocharger Boost Control Position Sensor "A"
Circuit High
09574, P2566
Turbocharger Boost Control Position Sensor Circuit
Intermittent
Page 1 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
00665, P0299
Boost Pressure Control, Values are Below Control
Limit
08408, P20D8
Exhaust Monitoring, Following Injection Regulation
Limit Exceeded
00175, P00AF
Turbocharger/Supercharger Boost Control "A"
Module Performance
Technical Background
1. Vacuum hose kinked, twisted or leaks.
2. Stud with clamp nut on turbo charger broken/missing, or rotated turbocharger housing. As a result the turbine
adjustment travel is outside the tolerance.
3. Vacuum diaphragm on turbo charger leaks.
4. Plastic boost pipe from intake side of turbo to intercooler cracked/leaking.
5. Boost hose connection to intercooler leaking.
6. Check ECM Software level.
Production Solution
Optimized assembly process to avoid twisted vacuum line.
Increase compressor housing washer thickness.
Change of material for min. flow adjustment screw.
Improved vacuum diaphragm with charge pressure actuator position sensor -G581-.
Page 2 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Service
Step 1
• Check the vacuum system for any leaks according to the workshop manual, repair group 21 exhaust/turbo
charging, G-charger (section 'Checking Vacuum System').
Tip:
When checking, observe the following points in particular (Figures 1, 2, and 3):
Hose not inserted into the vacuum container.
Figure 1
Vacuum hose at the solenoid valve, or in the pipe
system, is kinked.
• Re-position hoses to avoid pinching. It is not
necessary to replace the hoses.
Figure 2
Page 3 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Vacuum hose at the solenoid valve, or in the pipe
system, is twisted.
• Re-position hoses to avoid pinching. It is not
necessary to replace the hoses.
Figure 3
Step 2
Turbocharger inspection may require the use of a inspection mirror
• Inspect the turbocharger stud with clamp nut (min.
flow adjustment screw) ( Figure 4).
Figure 4
Page 4 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Inspect the turbo charger to see whether the stud
with clamp nut is broken (Figure 5).
Figure 5
• Inspect the turbo charger to see whether the stud
with clamp nut is missing (Figure 6).
• If the stud or clamp nut are missing, replace
turbocharger.
Figure 6
Page 5 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
• Carefully inspect the turbocharger housing around
the entire housing assembly for an alignment mark
(Figure 7). If the alignment mark is misaligned, this
indicates that the housing has rotated.
• If misaligned, replace turbocharger.
Tip:
Not all turbocharger houses have alignment marks
present.
Figure 7
• Carefully inspect the turbocharger housing around
the retaining bolts for witness marks (Figure 8),
indicating that the housing has rotated.
• If witness marks are present from washers, replace
turbocharger.
Figure 8
Step 3
• Disconnect the vacuum hose on the turbo charger vacuum diaphragm.
• Connect a hand vacuum pump to the vacuum diaphragm and create a vacuum of about 600 mbar.
• Observe whether the adjusted vacuum is retained.
If the vacuum drops or cannot be achived:
• Install vacuum diaphragm with charge pressure actuator position sensor -G581- part number 03L198716A
according to the repair manual, Group 21 turbo charger, G charger > Removal and installation > Vacuum
Diaphragm with Charge Pressure Actuator Position Sensor G581.
Page 6 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
If vacuum holds:
• And all other vacuum system diagnosis is OK, but fault codes P2563, and/or P2564 are stored in ECM fault
memory, replace the vacuum diaphragm with charge pressure actuator position sensor -G581- part number
03L198716A according to the repair manual, Group 21 turbo charger, G charger > Removal and installation >
Vacuum Diaphragm with Charge Pressure Actuator Position Sensor G581.
If vacuum holds:
And all other vacuum system diagnosis is OK, but fault codes P0299, is stored in ECM fault memory, continue with
diagnosis.
Tip:
For the installation of the vacuum diaphragm with charge pressure actuator position sensor -G581- use the special
tools T10422A socket and T10461 spanner.
Note:
DO NOT replace the complete turbo charger if the vacuum diaphragm with Charge Pressure Actuator Position
Sensor -G581- has failed.
Step 4
• Inspect the plastic boost pipe that runs from the intake side of the turbocharger to the intercooler for cracks or
leaks (Figures 9 and 10).
Tip:
These cracks can be difficult to see. It may be necessary to pressure test the charge air system according to the
repair manual under Engine > Engine Mechanical, Fuel Injection and Glow Plug > 21 turbo charger, G charger
=>Diagnosis and Testing => Charge Air System, Checking for Leaks.
Figure 9
Figure 10
Page 7 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Step 5
• Inspect the boost pressure hose connections to the
intercooler for leaks.
• Ensure that the seals are in the proper position and
not damaged (Figure 11). Damaged or missing
seals should be replaced. The seals are available
separately, it is not necessary to replace the entire
hose.
Tip:
Figure 11
Pay close attention to this area if DTC P20D8 is
recorded in ECM faults.
Step 6
• Ensure that any other Bulletins or Updates for ECM software have been performed. The software programming
should be charged to the appropriate bulletin.
Page 8 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Warranty
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Jetta, Jetta
Wagon (A5)
2009
Jetta Sedan
(A5), Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2010
Jetta Sedan,
Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2011-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2165
0010
Parts Manufacturer
1)
2)
Golf
WWO
Jetta, Jetta Sportwagen
3ME
2)
Passat
TX6
2)
3)
Labor Operation :
Remove and Install Engine Cover
10831900 = 20 TU
Page 9 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
3)
Labor Operation :
21650199 = 20 TU
Inspect vacuum system (incl. route vacuum hoses
correctly)
Causal Part:
Select labor operation 21650199
Diagnostic Time
4)
GFF Time expenditure
01500000 = 10 TU max.
YES
Road Test
01210004 = 10 TU
YES
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2026771” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Jetta, Jetta
Wagon (A5)
2009
Jetta Sedan
(A5), Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2010
Jetta Sedan,
Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2011-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
SAGA Coding
Page 10 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2130
0010
Parts Manufacturer
Jetta, Jetta Sportwagen, Golf
3)
Labor Operation :
1)
KKK
2)
10831900 = 20 TU
Remove and Install Engine Cover
3)
Labor Operation :
21300199 = 20 TU
Inspect turbocharger
MIN flow adjustment stud and position of
compressor housing
3)
Labor Operation :
21301981 = 290 TU
Remove and Install Turbocharger (ONLY if stud or
nut are missing or if compressor housing has
rotated)
3)
Labor Operation :
26741931 = 330 TU
Remove and Install Diesel Particulate Filter
Causal Part:
03L253056
Diagnostic Time
4)
GFF Time expenditure
01500000 = 10 TU max.
YES
Road Test
01210002 + 01210004 = 10 TU each
YES
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2026771” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
Page 11 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
4)
Documentation required per Warranty Policy Procedures Manual.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Jetta, Jetta
Wagon (A5)
2009
Jetta Sedan
(A5), Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2010
Jetta Sedan,
Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2011-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2130
0010
Parts Manufacturer
3)
Labor Operation :
1)
Jetta, Jetta Sportwagen, Golf
KKK
2)
10831900 = 20 TU
Remove and Install engine cover
3)
Labor Operation :
21290199 = 10 TU
Vacuum check Vacuum
Diaphragm
Page 12 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
3)
Labor Operation :
21295533 = 130 TU
Replace Vacuum
Diaphragm with Charge Pressure Actuator
Position Sensor -G581-.
Causal Part:
03L198716A
Diagnostic Time
4)
GFF Time expenditure
01500000 = 10 TU max.
YES
Road Test
01210004 = 10 TU
YES
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2026771” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Jetta, Jetta
Wagon (A5)
2009
Jetta Sedan
(A5), Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2010
Jetta Sedan,
Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2011-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
Page 13 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2141
0010
Parts Manufacturer
Jetta, Jetta Sportwagen, Golf
3)
Labor Operation :
1)
SB6
2)
10831900 = 20 TU
Remove and Install Engine Cover
3)
Labor Operation :
21010133 = 70 TU (Jetta, Jetta SportWagen)
Check charge air
21010135 = 70 TU (Golf)
system for cracks or seal leaks
3)
Labor Operation :
10821900 = 30 TU
Remove and Install Noise Dampening Pan
3)
Labor Operation :
21411983 = 70 TU
Remove and Install Pressure pipe
Causal Part:
1K0145840AB
Diagnostic Time
4)
GFF Time expenditure
01500000 = 10 TU max.
YES
Road Test
01210004 = 10 TU
YES
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2026771” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Page 14 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
To determine if this procedure is covered under Warranty, always refer to the Warranty Policies and
1)
Procedures Manual
Model(s)
Year(s)
Jetta, Jetta
Wagon (A5)
2009
Jetta Sedan
(A5), Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2010
Jetta Sedan,
Golf, Golf
Wagon, Jetta
SportWagen
(A6)
2011-2014
Eng. Code(s)
Trans. Code(s)
VIN Range From
VIN Range To
All
All
All
All
All
All
All
All
All
2.0L TDI
(CBEA)
2.0L TDI
(CJAA)
2.0L TDI
(CJAA)
SAGA Coding
Claim Type:
Use applicable Claim Type
Damage
Service Number:
HST
Damage Location
(Depends on Service No.)
--
Use applicable when
indicated in ElsaWeb
(L/R)
Code
2141
0010
Parts Manufacturer
3)
Labor Operation :
1)
Golf
WWO
Jetta, Jetta Sportwagen
3ME
2)
2)
10831900 = 20 TU
Remove and Install Engine Cover
3)
Labor Operation :
21010133 = 70 TU (Jetta, Jetta SportWagen)
Check charge air
21010135 = 70 TU (Golf)
system for cracks or seal leaks
3)
Labor Operation :
10821900 = 30 TU
Page 15 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Remove and Install Noise Dampening Pan
3)
Labor Operation :
21411982 = 40 TU
Remove and install pressure pipes (includes
inspecting and or replacing seals)
Causal Part:
Seal, pipe, or Select labor operation 21411982
Diagnostic Time
4)
GFF Time expenditure
01500000 = 10 TU max.
YES
Road Test
01210004 = 10 TU
YES
Technical Diagnosis
01320000 = 00 TU max.
NO
Claim Comment: Input “As per Technical Bulletin 2026771” in comment section of Warranty Claim.
1)
Vehicle may be outside any Warranty in which case this Technical Bulletin is informational only
2)
Code per warranty vendor code policy.
3)
Labor Time Units (TUs) are subject to change with ELSA updates.
4)
Documentation required per Warranty Policy Procedures Manual.
Page 16 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Required Parts and Tools
Note:
Not all parts will be required for each repair.
ONLY USE NECESSAY PARTS.
Part Description
Part No:
Quantity
Repair kit for vacuum diaphragm
with charge pressure actuator
position sensor -G581-
03L 198 716 A
1
Exhaust manifold with
turbocharger
03L 253 056
1
Pressure Pipe
1K0 145 840AB
1
Seal ring
3C0 145 117H
1
Tool Description
Tool No:
Midtronics Battery Tester/Charger
InCharge 940 (INC-940)
VAS Diagnostic Tool
VAS 5051B, VAS 5052A, VAS 6150/X & VAS 6160/X
with:
ODIS Service 2.0.0 or higher with current online
updates
Socket
T10422A
Spanner
T10461
Page 17 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
otherwise, nor may these materials be modified or reposted to other sites, without the prior expressed written permission of the publisher.
Technical Bulletin
Additional Information
All part and service references provided in this Technical Bulletin are subject to change and/or removal.
Always check with your Parts Dept. and Repair Manuals for the latest information.
Page 18 of 18
© 2014 Volkswagen Group of America, Inc.
All rights reserved. Information contained in this document is based on the latest information available at the time of printing and is subject to the copyright and other
intellectual property rights of Volkswagen Group of America, Inc., its affiliated companies and its licensors. All rights are reserved to make changes at any time without notice.
No part of this document may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, photocopying, recording, or
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