TSB-0033-23
Service Bulletin Details
Public Details for: TSB-0033-23
Tsb: some 2020 ? 2023 model year highlander hybrid and 2021 ? 2023 model year rav4 hybrid, rav4 prime, sienna hybrid, and venza hybrid vehicles may exhibit a mil on condition with one or both of the following diagnostic trouble codes (dtcs)
Models from 2023
Models from 2022
2022 TOYOTA HIGHLANDER HYBRID |
2022 TOYOTA RAV4 |
2022 TOYOTA RAV4 HYBRID |
2022 TOYOTA RAV4 PRIME |
2022 TOYOTA SIENNA |
2022 TOYOTA SIENNA HYBRID |
2022 TOYOTA VENZA |
2022 TOYOTA VENZA HYBRID |
Models from 2021
Models from 2020
2020 TOYOTA HIGHLANDER |
2020 TOYOTA HIGHLANDER HYBRID |
T-SB-0033-23 June 8, 2023 MIL ON With DTCs P24517F and/or P14502A Service Category Engine/Hybrid System Section Fuel System Market USA Applicability YEAR(S) MODEL(S) ADDITIONAL INFORMATION 2020 - 2023 Highlander HV 2021 - 2023 RAV4 HV, RAV4 Prime, Sienna HV, Venza HV Introduction Some 2020 – 2023 model year Highlander Hybrid and 2021 – 2023 model year RAV4 Hybrid, RAV4 Prime, Sienna Hybrid, and Venza Hybrid vehicles may exhibit a MIL ON condition with one or both of the following Diagnostic Trouble Codes (DTCs) present: P24517F – Evaporative Emission System Switching Valve Actuator Stuck Off. P14502A – Fuel Tank Pressure Sensor Signal Stuck in Range. Follow the repair procedure in this bulletin to address this condition. Production Change Information This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs shown below. MODEL Sienna HV PLANT TMMI DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN 2WD 5TDZRKEC#PS151019 5TDERKEC#PS151019 5TDGRKEC#PS151019 5TDDRKEC#PS151019 5TDCRKEC#PS151019 5TDXRKEC#PS151019 5TDYRKEC#PS151019 5TDJRKEC#PS151019 5TDKRKEC#PS151019 5TDBRKEC#PS151019 © 2023 Toyota Motor Sales, USA Page 1 of 6 T-SB-0033-23 June 8, 2023 Page 2 of 6 MIL ON With DTCs P24517F and/or P14502A Production Change Information (continued) MODEL Sienna HV PLANT TMMI DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN AWD 5TDZSKFC#PS083228 5TDGSKFC#PS083228 5TDESKFC#PS083228 5TDXSKFC#PS083228 5TDCSKFC#PS083228 5TDDSKFC#PS083228 5TDJSKFC#PS083228 5TDASKFC#PS083228 5TDYSKFC#PS083228 5TDBSKFC#PS083228 5TDKSKFC#PS083228 RAV4 Prime JTMAB3FV#PD112920 TICO JTM16RFV#PD079274 JTMB6RFV#PD536834 JTMRWRFV#PJ056039 JTM16RFV#PJ056039 JTMP1RFV#PJ056039 JTMW1RFV#PJ056039 JTMC1RFV#PJ056039 JTMD6RFV#PJ056039 JTME6RFV#PJ056039 Takaoka 4WD RAV4 HV TMMC © 2023 Toyota Motor Sales, USA 2T3DWRFV#PW353009 2T3RWRFV#PW353009 2T35WRFV#PW353009 2T34WRFV#PW353009 2T3MWRFV#PW353009 2T3LWRFV#PW353009 2T3BWRFV#PW353009 2T3D6RFV#NW037936 2T3E6RFV#NW037936 2T3B6RFV#NW037936 2T3R6RFV#NW037936 2T3T6RFV#NW037936 2T3M6RFV#NW037936 2T3L6RFV#NW037936 T-SB-0033-23 June 8, 2023 Page 3 of 6 MIL ON With DTCs P24517F and/or P14502A Production Change Information (continued) MODEL RAV4 HV Highlander HV Venza HV PLANT TMMK DRIVETRAIN PRODUCTION CHANGE EFFECTIVE VIN 4WD 4T3DWRFV#PU090125 4T3RWRFV#PU090125 4T3MWRFV#PU090125 4T3LWRFV#PU090125 4T3D6RFV#PU114639 4T3E6RFV#PU114639 4T3R6RFV#PU114639 4T3B6RFV#PU114639 4T3T6RFV#PU114639 4T3L6RFV#PU114639 4T3M6RFV#PU114639 2WD 5TDFARAH#PS017752 5TDYARAH#PS017752 5TDLA3AH#PS017752 5TDGARAH#PS017752 5TDAARAH#PS017752 5TDHARAH#PS017752 5TDZARAH#PS017752 AWD 5TDEBRCH#PS115785 5TDXBRCH#PS115785 5TDFBRCH#PS115785 5TDDBRCH#PS115785 5TDLB3CH#PS115785 5TDLC3CH#PS115785 5TDGBRCH#PS115785 5TDHBRCH#PS115785 5TDABRCH#PS115785 5TDBBRCH#PS115785 4WD JTEAAAAH#PJ120842 TMMI Takaoka © 2023 Toyota Motor Sales, USA T-SB-0033-23 June 8, 2023 Page 4 of 6 MIL ON With DTCs P24517F and/or P14502A Warranty Information OP CODE MODEL DESCRIPTION TIME Sienna HV 0.6 RAV4 Prime 0.7 OFP T1 T2 8A 83 90910-15085 237851 RAV4 HV R & R Fuel Evaporative Separator Sub-assembly 0.5 Highlander HV 0.5 Venza HV 0.6 77070-##### * *Warranty claim MUST be submitted with the correct 10-digit OFP. Choose the correct OFP for the vehicle being repaired by searching for the parts in the Electronic Parts Catalog using the VIN filter. APPLICABLE WARRANTY This repair is covered under the Toyota Federal Basic Warranty. This warranty is in effect for 36 months or 36,000 miles, whichever occurs first, from the vehicle’s in-service date. Warranty application is limited to occurrence of the specified condition described in this bulletin. For 2021 – 2023 model year Sienna HV, 2021 model year RAV4 HV, and 2021 model year Venza HV equipped with a California Certified Emission Control System that are registered and operated in California or any state that adopts California emission warranty) — California Emission Short-Term Defect Warranty is in effect for 3 years or 50,000 miles from the vehicle’s in-service date, whichever occurs first. (Please reference Policy 4.7 and/or the Owner’s Warranty & Maintenance Guide for additional information). For 2020 – 2023 model year Highlander HV, 2022 – 2023 model year RAV4 HV, and 2022 – 2023 model year Venza HV equipped with a California Certified Emission Control System that are registered and operated in California or any state that adopts California emission warranty — California Emission Long-Term Defect Warranty is in effect for 7 years or 70,000 miles from the vehicle’s in-service date, whichever occurs first. (Please reference Warranty Policy 4.7 and/or the Owner’s Warranty & Maintenance Guide for additional information). For 2021 – 2023 model year RAV4 Prime vehicles equipped with a California Certified Emission Control System that are registered and operated in California or any state that adopts California emission warranty — Partial Zero Emission Vehicle (PZEV) Emission Warranty Coverage is in effect for 15 years or 150,000 miles, from the vehicle’s in-service date, whichever occurs first. (Please reference Warranty Policy Bulletin POL14-09, Warranty Policy 4.7, and/or the Owner’s Warranty & Maintenance Guide for additional information). © 2023 Toyota Motor Sales, USA T-SB-0033-23 June 8, 2023 Page 5 of 6 MIL ON With DTCs P24517F and/or P14502A Parts Information PART NUMBER MODEL PREVIOUS NEW 90910-15085 90910-15089 PART NAME QTY Valve Assy, Close Tank 1 Sienna HV RAV4 Prime RAV4 HV Highlander HV 77070-48010 77070-48011 Venza HV Required Tools & Equipment REQUIRED EQUIPMENT SUPPLIER PART NUMBER Techstream ADVi* Techstream 2.0 Techstream Lite QTY TSADVUNIT ADE TS2UNIT TSLITEPDLR01 Techstream Lite (Green Cable) TSLP2DLR01 *Essential SST. NOTE Only ONE of the Techstream units listed above is required. GTS+ software version 2023.02.001.02 or later is required. Additional Techstream units may be ordered by calling Approved Dealer Equipment (ADE) at 1-800-368-6787. Repair Procedure 1. Confirm the condition exists. A. Using Techstream, does the vehicle exhibit a MIL ON condition with one or both of the following DTCs stored? P24517F – Evaporative Emission System Switching Valve Actuator Stuck Off P14502A – Fuel Tank Pressure Sensor Signal Stuck in Range B. Are ANY of the DTCs listed above present? YES — Continue to step 2. NO — This bulletin does NOT apply. Continue diagnosis using the applicable Repair Manual. © 2023 Toyota Motor Sales, USA 1 T-SB-0033-23 June 8, 2023 Page 6 of 6 MIL ON With DTCs P24517F and/or P14502A Repair Procedure (continued) 2. Remove the fuel vapor containment valve (close tank with bolt valve assembly). Refer to TIS, applicable model and model year Repair Manual: 2020 – 2023 Highlander HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Removal” 2021 – 2023 RAV4 HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve (w/ Canister Pump Module): Removal” 2021 – 2023 RAV4 Prime: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Removal” 2021 – 2023 Sienna HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Removal” 2021 – 2023 Venza HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Removal” 3. Install the NEW fuel vapor containment valve (close tank with bolt valve assembly). Refer to TIS, applicable model and model year Repair Manual: 2020 – 2023 Highlander HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Installation” 2021 – 2023 RAV4 HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve (w/ Canister Pump Module): Installation” 2021 – 2023 RAV4 Prime: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Installation” 2021 – 2023 Sienna HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Installation” 2021 – 2023 Venza HV: Engine/Hybrid System – Emission Control – “A25A-FXS (Emission Control): Fuel Vapor Containment Valve: Installation” 4. Clear ALL DTCs and confirm the condition is no longer present. © 2023 Toyota Motor Sales, USA