TS45-FM-2303

SERVICE BULLETIN
Subject: Torque control and update to the
appropriate torque value
Bulletin Type: Mandatory Field Conditions
Bulletin No: TS45-FM-2303
PQR No: 500000007025
Rev No: 00
Ref. No: 000700004354
Vehicle Model: TS45
Flat Rate Time / Code: 75 minute
Date of issue: 22.10.2023
Modify Before: 22.10.2024
What to do with off coming parts:
What to do with outstanding parts of previous
revision:
☐ Scrap
☐ Return
☐ Use with additional parts
☐ On consignment
☐ Scrap
☐ Return
☐ Use with additional parts
☐ On consignment
☒No off coming parts
☒No outstanding parts
Description of the modification:
This bulletin aims to solve the problem:This
bulletin will be implemented for torque control
of alternator bolts and application of
appropriate torque values on vehicles with
EPA17 engine that come to the service for any
operation.
Bulletin Responsible: Funda Baş
Published & Approved By: Evren Dinçel
SERVICE BULLETIN
SAFETY INSTRUCTIONS
1. Mechanical Requested Dress Code
WARNING:
➢ Dress properly to avoid personal injury and damage to the
vehicle
✓
✓
✓
✓
✓
Always wear protective clothing
Do not wear any worn or loose-fitting clothing
Remove jewelry before starting to work
In case of long hair, use hairnet
The illustration on the left shows some of the correct and
incorrect clothing
✓ Sharp edged items should be avoided in order not to
scratch vehicle (i.e. belts, watches, necklace)
2. Protect Seats when Mechanic Starts Working
✓ Seats, trimming, upholstery stuff and carpeting should be
protected with appropriate coverings.
3. Welding on the Chassis
a. Always disconnect the batteries (starting with the negative lead).
b. Disconnect the connectors of electrical and electronic equipment (electronic control
units, sensors and actuators) if they are less than 2 meters away from the chassis
part to be welded or the earth terminal of the welding equipment.
c. The earth terminal should never be attached to vehicle components such as engine,
axles and springs. Arcing on these parts is not permitted, because of the risk of
damage to bearings, springs, etc.
d. The earth terminal must make good contact and be placed as close as possible to
the part to be welded.
e. Plastic pipes, rubber parts and parabolic springs should be well protected against
welding spatter and temperatures higher than 70°.
f. The contact switch must not be in the accessory or contact position. The contact key
should be removed.
g. Reconnect in reversed order of disconnecting. Ensure that a good earth connection
is made between chassis, engine and cab
SERVICE BULLETIN
INCLUDED PARTS LIST
No
1
Part No
Part Name
-
-
Picture
-
Qty
-
Picture
-
Qty
-
OUT PART LIST
No
1
Part No
-
Part Name
-
TOOLS
Torque Wrench
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
1. Make the following preparations;
a- Take the vehicle to the service and stop the engine,
b- Before starting the process, be sure to turn off the vehicle switch. (See Figure-1).
Figure-1
SERVICE BULLETIN
2. By holding the appropriate area, the back cover is opened and the relevant area is visible.
(See Figure-2).
SERVICE BULLETIN
Figure-2
3. The current torque values of all bolts on the alternator, which will be detailed in the following
articles, will be measured with the torque wrench and the bolts that do not comply with the
updated torque values will be readjusted at the specified torque values. (See Figure-3).
Figure-3
SERVICE BULLETIN
4. Alternator Bracket to Block Spacers
Measure the relevant bolts and equate them with the value specified in the table.(See Figure-4).
SERVICE BULLETIN
Figure-4
Figure-4
SERVICE BULLETIN
5. Alternator Bracket to Block
Measure the relevant bolts and equate them with the value specified in the table.
( Applicable only to the number 3)
(See Figure-5).
Figure-5
SERVICE BULLETIN
6. Bolt – 3093940 – Alternator Bracket to Block
Measure the relevant bolts and equate them with the value specified in the table.
( Applicable only to the numbered 4) (See Figure-6).
Figure-6
SERVICE BULLETIN
7. Mount to Bracket
Measure the relevant bolts and equate them with the value specified in the table.(See Figure-7)
Note: Torque using crisscross pattern
Figure-7
SERVICE BULLETIN
8. Alternator to Alternator Bracket
Measure the relevant bolts and equate them with the value specified in the table. (See Figure-8).
SERVICE BULLETIN
Figure-8
SERVICE BULLETIN
ADDITIONAL REQUIREMENTS
SERVICE BULLETIN
LABOR BREAKDOWN
Application
Time
Torque control and update to the appropriate torque value
75 minute
Total
75 minute
AFFECTED VEHICLES
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VIN
NLTEJXM83J1000160
NLTEJXM88J1000171
NLTEJXM8XJ1000172
NLTEJXM81J1000173
NLTEJXM83J1000174
NLTEJXM85J1000175
NLTEJXM87J1000176
NLTEJXM89J1000177
NLTEJXM80J1000178
NLTEJXM82J1000179
NLTEJXM89J1000180
NLTEJXM80J1000181
NLTEJXM82J1000182
NLTEJXM84J1000183
NLTEJXM86J1000184
NLTEJXM88J1000185
NLTEJXM8XJ1000186
NLTEJXM81J1000187
NLTEJXM83J1000188
NLTEJXM85J1000189
NLTEJXM81J1000190
NLTEJXM83J1000191
NLTEJXM85J1000192
Country
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
SERVICE BULLETIN
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NLTEJXM87J1000193
NLTEJXM89J1000194
NLTEJXM80J1000195
NLTEJXM82J1000196
NLTEJXM84J1000197
NLTEJXM86J1000198
NLTEJXM88J1000199
NLTEJXM80J1000200
NLTEJXM82J1000201
NLTEJXM84J1000202
NLTEJXM86J1000203
NLTEJXM88J1000204
NLTEJXM8XJ1000205
NLTEJXM81J1000206
NLTEJXM83J1000207
NLTEJXM85J1000208
NLTEJXM87J1000209
NLTEJXM83J1000210
NLTEJXM85J1000211
NLTEJXM87J1000212
NLTEJXM89J1000213
NLTEJXM80J1000214
NLTEJXM82J1000215
NLTEJXM84J1000216
NLTEJXM86J1000217
NLTEJXM88J1000218
NLTEJXM8XJ1000219
NLTEJXM84K1000220
NLTEJXM86K1000221
NLTEJXM88K1000222
NLTEJXM81J1000223
NLTEJXM81K1000224
NLTEJXM85J1000225
NLTEJXM87J1000226
NLTEJXM89J1000227
NLTEJXM80J1000228
NLTEJXM82J1000229
NLTEJXM87K1000230
NLTEJXM89K1000231
NLTEJXM80K1000232
NLTEJXM82K1000233
NLTEJXM84K1000234
NLTEJXM88J1000235
NLTEJXM8XJ1000236
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
SERVICE BULLETIN
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NLTEJXM81J1000237
NLTEJXM81K1000238
NLTEJXM83K1000239
NLTEJXM8XK1000240
NLTEJXM81K1000241
NLTEJXM83K1000242
NLTEJXM85K1000243
NLTEJXM87K1000244
NLTEJXM89K1000245
NLTEJXM80K1000246
NLTEJXM82K1000247
NLTEJXM84K1000248
NLTEJXM86K1000249
NLTEJXM82K1000250
NLTEJXM84K1000251
NLTEJXM86K1000252
NLTEJXM88K1000253
NLTEJXM8XK1000254
NLTEJXM81K1000255
NLTEJXM83K1000256
NLTEJXM85K1000257
NLTEJXM87K1000258
NLTEJXM89K1000259
NLTEJXM85K1000260
NLTEJXM87K1000261
NLTEJXM89K1000262
NLTEJXM80K1000263
NLTEJXM82K1000264
NLTEJXM84K1000265
NLTEJXM86K1000266
NLTEJXM88K1000267
NLTEJXM8XK1000268
NLTEJXM81K1000269
NLTEJXM88K1000270
NLTEJXM8XK1000271
NLTEJXM81K1000272
NLTEJXM83K1000273
NLTEJXM85K1000274
NLTEJXM87K1000275
NLTEJXM89K1000276
NLTEJXM80K1000277
NLTEJXM82K1000278
NLTEJXM84K1000279
NLTEJXM80K1000280
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
SERVICE BULLETIN
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NLTEJXM82K1000281
NLTEJXM84K1000282
NLTEJXM86K1000283
NLTEJXM88K1000284
NLTEJXM8XK1000285
NLTEJXM81K1000286
NLTEJXM83K1000287
NLTEJXM85K1000288
NLTEJXM87K1000289
NLTEJXM83K1000290
NLTEJXM85K1000291
NLTEJXM96K1000292
NLTEJXM98K1000293
NLTEJXM89L1000294
NLTEJXM80L1000295
NLTEJXM82L1000296
NLTEJXM84L1000297
NLTEJXM86L1000298
NLTEJXM88L1000299
NLTEJXM80L1000300
NLTEJXM82L1000301
NLTEJXM84L1000302
NLTEJXM86L1000303
NLTEJXM88L1000304
NLTEJXM8XL1000305
NLTEJXM81L1000306
NLTEJXM92L1000307
NLTEJXM94L1000308
NLTEJXM96L1000309
NLTEJXM92L1000310
NLTEJXM85L1000311
NLTEJXM87L1000312
NLTEJXM89L1000313
NLTEJXM80L1000314
NLTEJXM82L1000315
NLTEJXM82M1000316
NLTEJXM86L1000317
NLTEJXM86M1000318
NLTEJXM88M1000319
NLTEJXM86L1000320
NLTEJXM88L1000321
NLTEJXM8XL1000322
NLTEJXM81L1000323
NLTEJXM81M1000324
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
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USA
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USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
USA
SERVICE BULLETIN
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NLTEJXM83M1000325 USA
NLTEJXM85M1000326 USA
NLTEJXM87M1000327 USA