2005 DODGE Grand CaravanDodge Grand Caravan 2005

Vehicle Details: Recalls, Crash Tests, Investigations, Consumer Complaints, Service Bulletins

Below you will find all available information on the 2005 DODGE Grand Caravan, manufacturered by Chrysler De Mexico Toluca.
The vehicle is described as a AUTOMATIC - FRONT WHEEL DRIVE Minivan.

ManufacturerKnown WMI(s)Fuel Type
DODGE3B7 2C6 2C7 2D3 2D4 2D5 2D7 2D8 3A4 3B4 3B5 2C5 3B8 3C4 3C5 3C6 3C7 3D3 3D4 3D5 3D7 3D8 1D4 1B4 1B5 1B6 1B7 1B8 1C4 1C5 1C6 1C7 1D3 1A4 1D5 1D7 1D8 2A4 2B4 2B5 2B7 2B8 2C4 Regular Gasoline
DODGE VIN Decoder

Use the box here to look up VINs from DODGE as well as other manufacturers

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Sub-models: - Grand Caravan Se - Grand Caravan C/v - Grand Caravan Ffv - Grand Caravan C/v Ffv -

Frequently Asked Questions
  • What is the MPG of a 2005 DODGE Grand Caravan?
     - The 2005 DODGE Grand Caravan has an EPA estimated city efficiency of 10.1 MPG and an estimated highway efficiency of MPG.
  • What is the annual fuel cost for the 2005 DODGE Grand Caravan?
     - EPA estimated annual fuel cost for the 2005 DODGE Grand Caravan is $2500.
  • Where is the 2005 DODGE Grand Caravan produced?
     - The 2005 DODGE Grand Caravan is produced in Santa Fe Mexico City, Mexico.
  • Are there recalls for the 2005 DODGE Grand Caravan?
     - There are 9 recall(s) for the 2005 DODGE Grand Caravan, additional information is below.
  • How much does the 2005 DODGE Grand Caravan weigh?
     - The 2005 DODGE Grand Caravan is listed to weigh 2203 lbs.
Available Engine & Drive Classes
  • 3.3L 6 cylinder 4-speed automatic
  • 3.8L 6 cylinder 4-speed automatic
NHTSA Mandated Recalls
  • Recall 86646 [USA]: The seat occupant may be injured if the seat base pin were to break.

  • Recall 73738 [USA]: If the front crash sensors become inoperative, the driver is immediately alerted by illumination of the airbag warning light and the vehicle should be promptly serviced. until the vehicle is repaired, the airbags may not provide the enhanced protection in the event of a crash.

  • Recall 74990 [USA]: In the event of a vehicle crash, the occupant(s) may be seriously injured by shattered glass.

  • Recall 49951 [USA]: During certain operating conditions, loss of front windshield wiping capability could occur, and the driver's vision could be obscured which could result in a crash.

  • Recall 41040 [USA]: As a result, the seat belt may not properly restrain the occupant during certain crash conditions, which can increase the risk of injury.

  • Recall 2019420 [Canada]: Other

  • Recall 2007169 [Canada]: Airbag

  • Recall 2006058 [Canada]: Other

  • Recall 2004050 [Canada]: Seats and restraints

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

NHTSA Submitted Crashtests
  • Fmvss 208 Frontal Impact - 2005 Dodge Gra: Vehicle Into Barrier

    There are 21 videos for NHTSA test number 5842

    There are 65 photos for NHTSA test number 5842

    Click HERE to view content

  • Fmvss 208 Frontal Impact - Left Front Sen: Vehicle Into Barrier

    There are 25 videos for NHTSA test number 5843

    There are 71 photos for NHTSA test number 5843

    Click HERE to view content

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • 9004275 - ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER: Key, master if replacing the key/fobik on a wj, kj, tj, or pt cruiser, use the "ac" nic level part number. The "ab" nic level will not program to these platforms. For all other platforms, if the "ab" nic level will not program to the vehi
  • 9003215 - ENGINE AND ENGINE COOLING: Part description: 5.7l long block issue description: this 5.7l long block assembly is compatible with both egr and non-egr applications. An egr block-off plate (53032739aa) must be ordered when installing this long block assembly in a
  • 68332810 - ENGINE AND ENGINE COOLING: Service - four piece oil pan gasket all cummins equipped vehicles only - the replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to cummins 5.9l and 6.7l engines only. Installation: 1. C
  • 9003215 - ENGINE AND ENGINE COOLING: Part description: 5.7l long block issue description: this 5.7l long block assembly is compatible with both egr and non-egr applications. An egr block-off plate (53032739aa) must be ordered when installing this long block assembly in a
  • 9002887 - ENGINE AND ENGINE COOLING: Part description: valve body assembly issue description: valve body design was changed between 2010my and 2011my applications. To prevent mix matching valve bodies and solenoid packs the connectors are color coded.~ valve bodies with
  • 9004275 - ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER: Key, master if replacing the key/fobik on a wj, kj, tj, or pt cruiser, use the "ac" nic level part number. The "ab" nic level will not program to these platforms. For all other platforms, if the "ab" nic level will not program to the vehi
  • 9004009 - POWER TRAIN: Transmission kit with torque converter 1. All promaster (vf) 3.6l/62te equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (part number 06511385a$) are one-time usag
  • 9004009 - POWER TRAIN: Transmission kit with torque converter 1. All promaster (vf) 3.6l/62te equipped vehicles. If the transmission bracket to the transmission case fasteners are removed during servicing, the fasteners (part number 06511385a$) are one-time usag
  • 3100519 - STRUCTURE: Use of aftermarket parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  • 3100319 - STRUCTURE: Use of salvage/recycled parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
  • 3100619 - STRUCTURE: Repair parts used for structural repairs this bulletin involves discussing fca us llc position with regard to structural repair parts usage.
  • D1602X60 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:MANIFOLD PRESSURE (MAP) SENSOR: Extended warranty on the fuel tank/vapor cannister
  • 08-008-13 - ELECTRICAL SYSTEM: Headlights fail to illuminate, or illuminate and then turn off (x45 lifetime warranty extension) this bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and repl
  • D-16-02 X60 - FUEL SYSTEM, DIESEL:STORAGE:TANK ASSEMBLY: Extended warranty on the fuel tank/vapor cannister
  • R2118796A - ENGINE AND ENGINE COOLING: Valve body. These may cause over drive cycling.
  • 21-001-13 - ELECTRICAL SYSTEM: Mil illumination - dtc P1776 solenoid switch valve latched in lr position
  • 23-015-20 - EQUIPMENT: Disinfectant solution recommended for covid-19
  • 08-049-20 - EQUIPMENT: Charging system, battery diagnostic tools and warranty this information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are nece
  • 31-005-19 - STRUCTURE: Use of aftermarket parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  • 31-003-19 - EQUIPMENT: Use of salvage/recycled parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
  • 31-006-19 - STRUCTURE: Repair parts used for structural repairs this bulletin involves discussing fca us llc position with regard to structural repair parts usage.
  • 08-008-13 - EXTERIOR LIGHTING: Headlights fail to illuminate, or illuminate and then turn off (x45 lifetime warranty extension) this bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and repl
  • 08-008-13 - EXTERIOR LIGHTING:HEADLIGHTS:HIGH/LOW BEAM DIMMER SWITCH: Headlights fail to illuminate, or illuminate and then turn off (x45 lifetime warranty extension) this bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and repl
  • 9002519 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 82212076, 82203694 - fabric cleaner this "fabric cleaner" is not intended for sale in california, the otc states (connecticut, delaware, massachusetts, maine, new hampshire, new jersey, new york, pennsylvania, virginia, and washington dc
  • 08-008-13 - ELECTRICAL SYSTEM: Headlights fail to illuminate, or illuminate and then turn off (x45 lifetime warranty extension) this bulletin is intended to serve as an aid in diagnosis and testing of the headlamp switch assembly.This bulletin involves removing and repl
  • RL108213A$ - ENGINE AND ENGINE COOLING: Nag1 (5a580) valve body as per warranty bulletin d-13-22, please use r2108213a$ valve body for all warranty (w), mopar (m) and mopar vehicle protection (f) claims.~ assembly also includes filter (52108325aa) and gasket (52108332aa).~
  • D-16-02 - FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY: (x60) fuel tank/vapor canister - 2004-2005-town and country (rs) and caravan/grand caravan (rs)
  • SB-08-008-13 - EXTERIOR LIGHTING:HEADLIGHTS: Chrysler: the park lamps remain illuminated when both headlamps are on and then off, or both headlights fail to illuminate while park lamps remain illumnated after switching on. Models 2005-2006 town & country, voyager, grand caravan, cara
  • SB-08-052-12 - EXTERIOR LIGHTING:HEADLIGHTS: Dodge/chrysler: behavior of headlamp switch function may impact lighting systems such as overload spike of electrical systems, turning off or unanticipated illumination, flickering or dimming of exterior and/or interior light with engine
  • CS-J-38 - AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE: Dodge/chrysler: supplemental front airbag sensors on about 310,000 certain vehicles may crack under certain conditions and allow water to enter into the sensor. These sensors were added to enhance the performance of the vehicle's airbag s
  • 06 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:HOSES/LINES/PIPING/FITTINGS: Leaking coolant at the heater tube crimps. Customer satisfaction notification f06 - underbody heater hoses. *tt
  • 01 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: The underbody rear a/c and heater tube mounting brackets may have insufficient corrosion protection - customer satisfaction notification f01. *tt
Known Recall Investigations
  • Engine stall after refueling investigation # DP14002

    There is no summary currently available

  • Loss of headlight illumination investigation # EA11010

    The subject vehicle (sv) population includes my 2005-2006 vehicles built between march 2004 and december 2005 manufactured with a trw supplied headlight switch assembly (hsa).The hsa was the primary focus of the investigation; earlier and later vehicles utilized different hsas.Consumers complain that the headlights in the subject vehicles do not illuminate when the hsa is turned on, or that the headlights extinguish while on (subject failure).No other driving lights are affected.The front marker, tail, and instrument lamps operate.Also, the high beams can be illuminated by holding the turn signal stalk in the up position.As reported by consumers, turning the hsa off and on typically corrects the failure.Initially the failures occur infrequently but they become progressively more frequent with age.Chrysler has indicated its intention to offer of an extended lifetime warranty on the hsa, so that consumers with this problem can have their hsa replaced at no charge when they begin experiencing the subject failure.Commencing sometime in early 2013, chrysler will send letters to sv owners notifying them of the lifetime warranty.The sv headlight system design is essentially the same as that described in ea 05-009, which involved headlight anomalies in earlier model chrysler minivans; refer to it to for additional information.The subject failure is caused by friction between the plastic cam and metal surfaces of the electrical contacts in the hsa, which results in the production of plastic particles (debris).Analysis shows that debris can collect on the electrical contact that controls the headlights, resulting in an open circuit and preventing the headlights from turning on.Subsequent operation of the hsa may temporarily displace the debris, at which time the headlights operate correctly.Lubricant was applied to the plastic cam beginning in december 2005, reducing debris production.Consequently, subsequent failure levels were lower.The report counts shown above include only those that involve the subject failure.Reports involving other failure modes which were identified have not been included either because they were not safety related, or if they were safety related, because there was no defect trend.The single crash event listed in the failure report summary table above involved a deer strike allegedly due to loss of headlights in february 2006.No injuries were reported in this crash.An april 2004 non-crash incident (?Other? Above) involved a momentary loss of headlights.The consumer drove into a ditch, and one minor injury was alleged. The subject vehicles experienced a 2.2% warranty claim rate.While standing alone this would appear to be significant, a portion of these warranty claims likely involve other problems with the hsa unrelated to the subject failure.In view of the on road experience of drivers in rapidly restoring headlight illumination by turning the headlight switch off and on again, the rate and particularly the recent trend in problems with the switch, and chrysler?S extended lifetime warranty coupled with the owner notification of that extended warranty, further investigation does not appear to be warranted.Accordingly, the investigation is closed.The closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist, and the agency reserves the right to take additional action if warranted by new circumstances.Details on chrysler?S lifetime hsa warranty extension for the sv population will be available in the public file for this investigation.

  • Fleet vehicle recall completion audit investigation # AQ10001

    On november 18, 2010, nhtsas recall management division (rmd) opened an audit query (aq10-001) to investigate recall remedy completion by rental car companies on safety recall campaigns.It was expected to provide the agency an indication of how completely and how quickly rental car fleets perform necessary recall-related remedies on the vehicles owned and then rented/leased for use on the roadways.Rmd queried three (3) major motor vehicle manufacturers (ford, chrysler, and general motors) and requested data regarding completion figures for fifteen (15) discreet safety recalls.Analysis of this data demonstrated that rental car recalls completion was neither complete nor consistent.The rental car companies representing the largest market share in the industry were then queried as to their respective policies for the rental, lease, and sale of vehicles with open recalls.The data and responses from the manufacturers and the rental car companies can be found in the document repository by accessing the ?"associated documents" link above.In december 2015, congress enacted the fixing americas surface transportation (fast) act.One section of the act prohibits rental car companies from renting, leasing, or selling motor vehicles subject to open safety recalls.With the passage of the fast act and its prohibition, there is no continuing need for the agency to investigate rental car recall completions.Accordingly, this investigation is closed.The agency reserves the right to open any future investigations, including audits of individual recalls, or groups of recalls, or rental car companies, to examine more closely safety recalls performance and completion issues in this area.

  • Loss of headlight illumination investigation # PE10022

    To date, odi has interviewed several complainants who confirmed that the headlights fully extinguish, and remain extinguished, on an intermittent basis.In most cases this occurred while the vehicle was in motion.The occurrences do not show a repeatable pattern, and the problem occurs at a low frequency, typically one or more weeks between failures.For this reason most complainants have not attempted diagnosis or repair of the problem, so the cause is unknown, and the problem continues to occur.In the cases where repairs have been attempted, which consisted mainly of headlight switch and body control module replacements, mixed success is reported.In interviews complainants advised odi that they can usually toggle the headlight switch, or turn on the high beams by actuating the column stalk (pulling it upward), when the headlights unexpectedly turn off.Complainants report that toggling the switch is usually effective, and the high beams have always been available when the column is used.During the course of the interviews odi was able to obtain a few suspect headlamp switches for further evaluation.No verifiable crashes or injuries have been identified in the vehicle owner complaints (voqs).Chrysler notes that its complaints also include allegations of dimming or flickering of the headlights in addition to loss of headlamps, and that their analysis of available data indicates a declining trend occurring in the field.Chrysler data reports two alleged crash incidents; one where a consumers vehicle lost forward lighting and struck a deer, and one where a consumer alleged their lighting stopped working, causing them to depart the roadway and drive into a ditch.A minor injury is alleged in this second incident.Both incidents occurred several years ago, and neither allegation has been confirmed by odi.Odi is upgrading this investigation to an engineering analysis (ea11-010) to continue its analysis of the alleged defect and its consequences, which will include additional analysis of consumer reports, their frequency and trend, and chryslers technical information for the headlight system and its components.Additionally testing will be conducted to evaluate possible root cause(s) of the alleged defect, and will include analysis of suspect components collected from the field, and/or assessment of subject vehicles that have reportedly experienced the condition.

  • Front air bag crash sensor failure investigation # RQ09003

    Chrysler will replace the frame rail-mounted front air bag crash sensors in approximately 312,442 model year (my) 2005 and 2006 chrysler minivans (recall 10v-008).These vehicles are equipped with front crash sensors with ultradur brand plastic housings and steel bushings and were built between january 19, 2005 and april 5, 2006.This action covers vehicles originally sold, or currently registered, in 27 states (alaska, connecticut, delaware, illinois, indiana, iowa, kansas, kentucky, maine, maryland, massachusetts, michigan, minnesota, missouri, nebraska, new hampshire, new jersey, new york, north dakota, ohio, pennsylvania, rhode island, south dakota, utah, vermont, west virginia and wisconsin) and the district of columbia.Vehicles sold or currently registered outside of these states, approximately 185,000 my 2005-2006 minivans, are not included in the recall.Although these vehicles use the same crash sensors and were built during the same period as the ones described above, they experience significantly lower failure rates because of reduced road salt exposure.Also, my 2006-2007 minivans built after april 5, 2006, are not included in the recall.These vehicles are equipped with front crash sensors with crastin brand plastic housings and steel bushings and experience significantly lower failure rates compared to the recalled vehicles.Nhtsa and chrysler differ regarding the significance and impact of the defect, but in the interest of remedying the affected vehicles expeditiously and to avoid a protracted dispute, chrysler is implementing steps to replace the front crash sensors.Based on these actions, the agency has decided that further use of its resources does not appear to be warranted.Accordingly, this investigation is closed.The closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists in the subject vehicles.The agency will monitor the issue and reserves the right to take further action if warranted by the circumstances.Select document search for additional information.

Vehicle Documentation
[pdf]
INRD EA11010 50636P static nhtsa gov odi inv 2011
evaluation of dealers service activities. Your complaint will be retained in the dealer s file. Than ... Worn - Unknown Customer stated sway bars are worn. ***** EMAIL BRIEF DESCRIPTION CONTENT ***** My 2005 Grand Caravan has had several problems with the steering rack, sway links and bushings and I am...
lang:en score:21 filesize: 5.65 M page_count: 821 document date: 2012-07-31
[pdf]
INRD EA11010 50635P static nhtsa gov odi inv 2011
INFORMATION Redacted PURSUANT TO THE FREEDOM OF INFORMATION ACT FOIA , 5 U.S.C . 552 B 6 ... omer states that head lights stopped Default working ***** EMAIL BRIEF DESCRIPTION CONTENT ***** 2005 grand caravan, being fixed for headlights not coming on or going off. N ot so fun driving at ni...
lang:en score:18 filesize: 9.44 M page_count: 821 document date: 2012-07-31
[pdf] Decleration of Conformity
Microsoft Word HeadrestraintNonUse Report2006Feb17 doc emazzae Report2006Final nhtsa gov DOT NHTSA NVS Vehicle Research Test Center VRTC bio
DOT HS 809 957 March 2006 Stowable Head Restraint Non-Use Position Study This document is availab ... Appendix C of the Daimler Chrysler FMVSS No. 202 Petition for Reconsideration shows a drawing of a 2005 Dodge Grand Caravan Stow n Go seat back. This is the same seat used in the 2005 Chrysler Town...
lang:en score:15 filesize: 1.69 M page_count: 32 document date: 2006-03-06
Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20210304

On the evening of 03/04/2021 @ 9:00pm. Whilr driving home from the grocery store doing approx 35 mph, my van suddenly lost all power and ability to use power steering and use of brakes. I had my children in the vehicle at the time and they were able to help me get the van out of the travel lane and safely into a parking lot. Van did not want to start after cutting off the ignition switch and cutting it back on. When i restarted the van it wouldnt accelerate passed 15mph with the pedal all the way down to the floor then it constantly stalled out 8-10 times the last mile from home.

NoNoN NoneNone20210303

On the evening of 03/04/2021 @ 9:00pm. Whilr driving home from the grocery store doing approx 35 mph, my van suddenly lost all power and ability to use power steering and use of brakes. I had my children in the vehicle at the time and they were able to help me get the van out of the travel lane and safely into a parking lot. Van did not want to start after cutting off the ignition switch and cutting it back on. When i restarted the van it wouldnt accelerate passed 15mph with the pedal all the way down to the floor then it constantly stalled out 8-10 times the last mile from home.

NoNoN NoneNone20201228

While driving down the road about 35 mph my van just died out in traffic n would not restart. Thank god i was not on interstate

NoNoN NoneNone20201227

While driving down the road about 35 mph my van just died out in traffic n would not restart. Thank god i was not on interstate

NoNoN NoneNone20201101

Tl* the contact owns a 2005 dodge grand caravan. The contact stated that the power door locks failed to operate as needed, without warning. The contact also stated that the driver's side door was the only door that could be opened manually with the key. Upon investigation, the contact discovered that upon disconnecting the battery, the system would reset and resume normal operation. The contact attempted the procedure twice however, the failure resumed soon after the reset. The vehicle was not taken to a dealer nor independent mechanic to be diagnosed. The manufacturer was not notified of the failure. The vehicle was not repaired. The failure mileage was approximately 155,000.

NoNoN NoneNone20200505

The airbag warning light came on and has remained on for weeks. The clock spring was replaced. The warning light did not go out. There is a code about the airbag squib. Not sure when the light came on, whether it was during transit or at startup. *tr

NoNoN NoneNone20200504

The airbag warning light came on and has remained on for weeks. The clock spring was replaced. The warning light did not go out. There is a code about the airbag squib. Not sure when the light came on, whether it was during transit or at startup. *tr

NoNoN NoneNone20200102

On 01\02\2020, the abs, brake, and traction control warning lights displayed on the dash. Now into winter, the vehicle no longer has traction control and abs. Diagnostics reveal that the abs module has proper powers and grounds even under load. So far, the only problem is the abs module has a problem with communication, diagnosed at the local independent repair shop. So far the vehicle is not repaired, and continues to be operated with the abs and traction control out of operation.

NoNoN NoneNone20200101

On 01\02\2020, the abs, brake, and traction control warning lights displayed on the dash. Now into winter, the vehicle no longer has traction control and abs. Diagnostics reveal that the abs module has proper powers and grounds even under load. So far, the only problem is the abs module has a problem with communication, diagnosed at the local independent repair shop. So far the vehicle is not repaired, and continues to be operated with the abs and traction control out of operation.

Read and Submit Vehicle Complaints -- 52+ complaints filed
Common OBD-II Error Codes
  • P1776 [1] Torque Converter Clutch Circuit Malfunction

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