2004 DODGE SprinterDodge Sprinter 2004

Vehicle Details: Recalls, Investigations, Consumer Complaints, Service Bulletins

Below you will find all available information on the 2004 DODGE Sprinter, manufacturered by Mercedes-benz, Ag.

ManufacturerKnown WMI(s)Fuel Type
DODGEWD0 WD8 WDW WDX
DODGE VIN Decoder

Use the box here to look up VINs from DODGE as well as other manufacturers

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Sub-models: - Sprinter 3500 - Sprinter 2500 -

Frequently Asked Questions
  • Where is the 2004 DODGE Sprinter produced?
     - The 2004 DODGE Sprinter is produced in Stuttgart Baden-wuerttemberg, Germany.
  • Are there recalls for the 2004 DODGE Sprinter?
     - There are 6 recall(s) for the 2004 DODGE Sprinter, additional information is below.
NHTSA Mandated Recalls
  • Recall 121000 [USA]: Without the brake lamp illuminating during the vehicle start up bulb-function check, the driver has no confirmation that the lamp is working and therefore may not know whether or not the lamp will illuminate if the brake fluid level is low. if the operator is unaware that the vehicle has low brake fluid, there would be an increased risk of a crash.

  • Recall 78449 [USA]: The operator may lose steering ability of the vehicle increasing the risk of a crash.

  • Recall 89020 [USA]: The switching contacts of the lamp may cause a short circuit of the rear lamp increasing the risk of a fire.

  • Recall 2016625 [Canada]: Brakes

  • Recall 2005018 [Canada]: Wheels

  • Recall 2007346 [Canada]: Electrical

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • 9004275 - ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER: Key, master if replacing the key/fobik on a wj, kj, tj, or pt cruiser, use the "ac" nic level part number. The "ab" nic level will not program to these platforms. For all other platforms, if the "ab" nic level will not program to the vehi
  • 9003215 - ENGINE AND ENGINE COOLING: Part description: 5.7l long block issue description: this 5.7l long block assembly is compatible with both egr and non-egr applications. An egr block-off plate (53032739aa) must be ordered when installing this long block assembly in a
  • 68332810 - ENGINE AND ENGINE COOLING: Service - four piece oil pan gasket all cummins equipped vehicles only - the replacement oil pan gasket can be a four piece gasket rather than a single piece gasket. This applies to cummins 5.9l and 6.7l engines only. Installation: 1. C
  • 9003215 - ENGINE AND ENGINE COOLING: Part description: 5.7l long block issue description: this 5.7l long block assembly is compatible with both egr and non-egr applications. An egr block-off plate (53032739aa) must be ordered when installing this long block assembly in a
  • 9004275 - ELECTRICAL SYSTEM:IGNITION:ANTI-THEFT:IMMOBILIZER/PROXIMITY:KEY/SENDER: Key, master if replacing the key/fobik on a wj, kj, tj, or pt cruiser, use the "ac" nic level part number. The "ab" nic level will not program to these platforms. For all other platforms, if the "ab" nic level will not program to the vehi
  • T21 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL: Emissions recall t21 reprogram engine control unit
  • 9002849 - EQUIPMENT: Part description: insulator on lever assy manual valve - valve body - rwd transmission issue description: the manual valve insulator, attaching rivet and instruction sheet are now available as a kit. If the insulator requires replacemen
  • T21 - ENGINE AND ENGINE COOLING: Emissions recall t21 reprogram engine control unit
  • 3100519 - STRUCTURE: Use of aftermarket parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  • 3100319 - STRUCTURE: Use of salvage/recycled parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
  • 3100619 - EQUIPMENT: Repair parts used for structural repairs this bulletin involves discussing fca us llc position with regard to structural repair parts usage.
  • R2118796A - ENGINE AND ENGINE COOLING: Valve body. These may cause over drive cycling.
  • T21 Rev3 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL: Emissions recall t21 reprogram engine control unit
  • 23-015-20 - STRUCTURE: Disinfectant solution recommended for covid-19
  • 08-049-20 - EQUIPMENT: Charging system, battery diagnostic tools and warranty this information only bulletin discusses using the correct test equipment for testing batteries and charging systems, and also warranty reimbursement when battery replacements are nece
  • 31-005-19 - EQUIPMENT: Use of aftermarket parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of aftermarket parts.
  • 31-003-19 - EQUIPMENT: Use of salvage/recycled parts this bulletin involves discussing fca us llc position with regard to collision repair industry awareness regarding the use of recycled or salvage parts.
  • 31-006-19 - STRUCTURE: Repair parts used for structural repairs this bulletin involves discussing fca us llc position with regard to structural repair parts usage.
  • 9002519 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 82212076, 82203694 - fabric cleaner this "fabric cleaner" is not intended for sale in california, the otc states (connecticut, delaware, massachusetts, maine, new hampshire, new jersey, new york, pennsylvania, virginia, and washington dc
  • 0711 - SUSPENSION:REAR:AXLE:NON-POWERED AXLE ASSEMBLY: Rear axle repair vs. Replace procedure change. *kb
  • 0803006 - POWER TRAIN:AUTOMATIC TRANSMISSION: Powertrain control module initialization. *kb
  • 1400107 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Bio-diesel b5 fuel. *kb
  • 0900606 - ENGINE AND ENGINE COOLING:ENGINE: New crankshaft and center bolt design. *tt
  • 0900306 - ENGINE AND ENGINE COOLING:ENGINE: Crankshaft replacement policy change and main bearing part number information. *tt
  • 1100305 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Turbocharger, change air cooler, and exhaust gas recirculation systems diagnosis on om647 engines. *nm
  • 2401305 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Air conditioning (a/c) cooling coil odor. *tt
  • 10182004 - FUEL SYSTEM, OTHER: Fuel system codes updated. *eh
  • 10182004 - ENGINE AND ENGINE COOLING: Updated graphic for high pressure pump removal and installation. *eh
  • 0801505 - POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM/PCM/TECM): Powertrain control module initialization. *sc
  • 2100705 - POWER TRAIN:AUTOMATIC TRANSMISSION: Automatic transmission shifting concerns. 2001-2005 dodge sprinter. *sc
  • 2100205 - POWER TRAIN:AUTOMATIC TRANSMISSION: Transmission fluid may be wicking in the right front corner of the transmission oil pan area. *eh
  • 44 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Customer satisfaction notification d44 - egr valve. This could cause limited engine output and vehicle speed as well as illumination of the malfunction indicator lamp (mil). Also include the 2004 freightliner sprinter. *tt
  • 1400204 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL: Common rail fuel injection diagnosis. *tt this bulletin supersedes bulletin 14-002-04, dated setpember 28, 2004. *tt
  • 0300204 - POWER TRAIN:AXLE ASSEMBLY: Ringing sound coming from propeller shaft when transmission is shifted from drive to reverse or reverse to drive. *tt
Keyfob Information

The following is a list of any known keyfobs for the DODGE Sprinter 2004 as well as their FCC IDs if available

  • ILCO-YM15T5-SI: 2003-2006 Dodge Sprinter - YM15T5 - Transponder Key - (T5 Cloning Chip)
  • RFK-MB-009: 2003-2007 Mercedes / Dodge W901-W905 Sprinter / 2-Button Flip Key / YM15 / T5 Chip for KR55 Key Maker (AFTERMARKET)
  • OLS-YM15: ORIGINAL LISHI - YM15 Mercedes Sprinter / 10-Cut / 2-in-1 Pick & Decoder
Known Recall Investigations
  • Tire valve failure investigation # PE04066

    Odi opened pe04-066 to investigate five complaints alleging tire valve failure in my 2003-04 subject vehicles.Some of the complaints alleged multiple tire valve failures for a single vehicle.On december 16, 2004, daimlerchrysler manufacturing international (dcmi) notified nhtsa of a safety defect in approximately 23,000 my 2002-05 sprinter 2500 vehicles equipped with tr-600 tire valves produced by alligator ventilfabrick gmbh (recall 04v-600).The notification identified the chemical specification of the rubber components and an unstable supplier production process, which resulted in inadequate mixing of the rubber components, as the factors contributing to this defect.As a result of these factors, cracks can develop within the rubber part or between the metal and the rubber parts of the valve stem, which can lead to a loss of air pressure at the valve stem and may pose a risk to motor vehicle safety.Although the tr-600 tire valve is used only on the 2500 series subject vehicles with 16 inch tires, dcmi will conduct a safety recall for all sprinter 2500 vehicles sold in the u.S. To replace the current tire valves with a tr-600 valve, which uses a single rubber component for the valves.All 24 complaints and all 43 warranty claims identified in this investigation involved my 2002-04 sprinter 2500 vehicles, which comprise approximately 84 percent of the subject vehicle population.

Vehicle Documentation
[pdf] User Manual Owner's Manual Warranty
2004 Sprinter FINAL p65 t1368sw Dodge described in your Owner s Manual H If Your Vehicle Leaves the United States We Include U S Possessions and Territories SPRINTERCAB dodge crossbrand warranty
WARRANTY COVERAGE AT A GLANCE DESCRIPTION 1 Yr/ 2 Yr/ 3 Yr/ 3 Yr/ 3 Yr/ 5 Yr/ 5 Yr/ 7 Yr/ 7 Yr/ 8 Yr/ 12,000 24,000 36,000 50,000 Unlmtd 50,000 100,000 70,000 100,000 80,000 Lifetime Basic Limited Warranty Coverage Special Extended Warranty Coverage Powertrain Limited Warranty 100 Deductibl...
lang:en score:46 filesize: 169.83 K page_count: 40 document date: 2003-10-29
[pdf] User Manual Owner's Manual
2004 Dodge Sprinter Owners Manual RV not read this entire manual you may miss important information Observe all Warnings and Cautions WARNING! Engine exhaust some of its constituents dodge sprinter carmanual org OwnersManual
Freightliner-all.book Page 1 Monday, December 1, 2003 2:54 PM TABLE OF CONTENTS SECTION PAGE 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2 THINGS TO KNOW BEFORE STARTING ...
lang:en score:45 filesize: 23.07 M page_count: 272 document date: 2019-07-04
[pdf]
ManualsLib Makes it easy to find manuals online! Search through 700 000 online and instruction user service guides owners installation Provided By MANUALSLIB COM manualslib 2004 Dodge Sprinter Index of 2021 09 OM dezosmanuals net |||
Freightliner-all.book Page 1 Monday, December 1, 2003 2:54 PM TABLE OF CONTENTS SECTION PAGE 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2 THINGS TO KNOW BEFORE STARTING ...
lang:en score:42 filesize: 23.1 M page_count: 272 document date: 2012-05-08
[pdf] User Manual Owner's Manual
Freightliner all book sparker 2004 Dodge Sprinter Owners Manual RV HOW TO USE THIS MANUAL Page 1 Monday December 2003 2 54 PM This manual contains WARNINGS against operating procedures which could result in an not read this entire you may miss important information Observe Warnings and Cautions WARNING! Engine exhaust some of its constituents has been prepared with the assistance service engineering specialists to acquaint operation maintenance your new vehicle VA sprinter rv 2015 12 dodge manuals
Freightliner-all.book Page 1 Monday, December 1, 2003 2:54 PM TABLE OF CONTENTS SECTION PAGE 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2 THINGS TO KNOW BEFORE STARTING ...
lang:en score:30 filesize: 22.71 M page_count: 272 document date: 2003-12-01
[pdf]
Group 2 Front Suspension Drive 2004 Dodge Sprinter Parts sprinter rv 2010 09 80
1 WMI 2 WMI 3 WMI Position 1 2 3 4 5 6 7 8 9 10 11 12 thru 17 VIN PLATE DECODING INFORMATION 4 Other 5 Model 6 Model 7 Engine, Brake 8 Engine, Brake 9 Check Digit 10 Model Year 11 Assy. Plant The following table interprets the VIN Plate position shown above. Interpretation World Manfa...
lang:en score:28 filesize: 6.41 M page_count: 675 document date: 2007-11-15
[pdf]
Freightliner all book sparker 2004 sprinter cdn dealereprocess servicemanuals dodge
Freightliner-all.book Page 1 Monday, December 1, 2003 2:54 PM TABLE OF CONTENTS SECTION PAGE 1 INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1 2 THINGS TO KNOW BEFORE STARTING ...
lang:en score:18 filesize: 21.68 M page_count: 272 document date: 2013-04-26
Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20191212

Upon completion of the t21 recall, the check engine light (error code U0423) came on. The instrument cluster light continued to illuminate after the vehicle's ignition was off, draining the battery.

NoNoN NoneNone20191211

Upon completion of the t21 recall, the check engine light (error code U0423) came on. The instrument cluster light continued to illuminate after the vehicle's ignition was off, draining the battery.

NoNoN NoneNone20190919

The t21 recall has completely ruined my perfectly maintained and stable work vehicle. Initially after having the recall done it left my battery dead as it left components running...It has been in and out of the shop for 5 months since the recall they keep throwing fixes at it which never seem to work! They have replaced the instrument cluster, egr, 2 pcms, and numerous other parts. It still has no power and surges and is blowing black smoke out of the exhaust. There needs to be a recall for the t21 recall as my van is still broken and no can seem to fix it. I am disappointed you would force a recall without proper investigation first. My van is useless now and its cost me 1000's of dollars in lost work!

NoNoN NoneNone20190918

The t21 recall has completely ruined my perfectly maintained and stable work vehicle. Initially after having the recall done it left my battery dead as it left components running...It has been in and out of the shop for 5 months since the recall they keep throwing fixes at it which never seem to work! They have replaced the instrument cluster, egr, 2 pcms, and numerous other parts. It still has no power and surges and is blowing black smoke out of the exhaust. There needs to be a recall for the t21 recall as my van is still broken and no can seem to fix it. I am disappointed you would force a recall without proper investigation first. My van is useless now and its cost me 1000's of dollars in lost work!

NoNoN NoneNone20190718

Tl* the contact owns a 2004 dodge sprinter 2500. The contact received an unknown manufacturer recall notice regarding the malfunction indicator lamp. The contact took the vehicle to walnut creek chrysler jeep dodge ram (2404 n main st, walnut creek, ca 94596, (888) 377-2513) to be serviced per the recall. After the recall repair was performed, the engine failed. The contact was able to drive the vehicle back to the dealer where he was informed that the power train control module needed to be replaced. The vehicle was not repaired. The contact informed the manufacturer of the failure and asked for a loaner vehicle; however, the manufacturer declined his request. The failure mileage was 114,600.

NoNoN NoneNone20190331

Mercedes benz sprinter. Consumer writes in regards to tire valve stems safety recall. *ld the consumer stated the manufacturer refused to honor the recall. *js

NoNoN NoneNone20180713

I did the t21 recall update to the pcm and have had check engine light on, then it died and had it towed to the greatest sprinter mechanics in my area. This was after the dealership cleared codes the first time my check engine light came on. Towing from insurance made me pay the difference in mileage from the dealership. Had t21 recall finished june 22, 2018, and again today after picking my van up from my trusted mechanics thursday( who only work on sprinters and could not find the issue) and again check engine light comes on. I have had no issues with my van until this stupid update.. I will never trust your recalls ever again. From what i am reading, you guys don't care of the cost and burden it puts on us who have complications after this pcm update. So, when me and my quadriplegic son get stuck somewhere, are you going to help us? Pathetic company and stupid recall. Nothing like driving three times since the update to take my time out of my day, stress about not having an accessible vehicle for our use, and everybody shrugging their shoulders. Yes, simply accelerating from a stop light must be really hard on my engine with only 124k miles.! What are you going to do to help those of us with manufacturing vins up to july of 2004? You are obviously thinking all encompassing pcm updates are needed but how about you think about the difference in models from within the year. Or is that too much thinking from your own brain and the computer didn't tell you what to do?

NoNoN NoneNone20180611

Tl* the contact owns a 2004 dodge sprinter. The contact stated that the vehicle consistently misfired. The dodge manufacturer included the vehicle in its t21 emissions recall for the engine control unit; however, the tools, an available technician, and the part was not available to schedule the repair appointment. The following dealers were contacted: ed voyles chrysler dodge jeep ram (789 cobb pkwy se, marietta, ga 30060, (844) 715-5921), shottenkirk chrysler dodge jeep ram (200 liberty blvd, canton, ga 30114, (678) 535-3417), landmark dodge chrysler jeep ram (6850 mt zion blvd, morrow, ga 30260, (770) 968-4900), don jackson chrysler dodge jeep ram (3950 jonesboro rd, union city, ga 30291, (770) 969-7229), and mall of georgia chrysler dodge jeep (4345 buford dr, buford, ga 30518, (888) 522-5112). The vehicle was not diagnosed and was not being driven due to the failure. The manufacturer was notified of the failure and assigned a case manager who was to respond within one business day. The contact was waiting for a response from the manufacturer. The failure mileage was not available. *tt consumer stated today is august 10,2018 and we are still attempting to resolve our recall t-21 of sprinter 2004. Although it has taken 3 month to even attempt to get this recall resolved. We went ti have the situation solved on aug 7. Now after a service manager asked his own personal computer to do the update... We now have a "check engine" light on- still not resolved many poor excuses from cia- case# 3646736668. Updated 10/9/18*jb

NoNoN NoneNone20180314

Received t-21 recall notice for 2004 sprinter 2500. Took to dealership we were sent to by dodge (fiat). Dealership did the required software upgrade to the ecu - result was that the entire electrical system is trashed. They replaced 2 modules and that did not fix the problem. Pcm is not shutting down the modules and relays and all circuits stay open after the engine is shut off. This is causing the battery to be completely drained in a short time period. Our van is useless to us - can't drive it anywhere and dodge (we filed a complaint over 4 weeks ago) and the dealership refuse to fix the problem. Dealership wanted $2,600 to replace the pcm and they were not certain that will fix the problem. They also never cleared the codes as required by the recall (for the mass air flow sensor issue). We have invested a tremendous amount of time (had to take the van back to dealership three times already) and don't know what else to do.

Read and Submit Vehicle Complaints -- 46+ complaints filed
Common OBD-II Error Codes
  • U0423 [2] Invalid Data Received From Instrument Panel Control Module

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