Mci D4500 2016

Vehicle Details: Recalls, Investigations, Service Bulletins

Below you will find all available information on the 2016 MCI D4500.

ManufacturerKnown WMI(s)Fuel Type
MCI
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Frequently Asked Questions
  • Are there recalls for the 2016 MCI D4500?
     - There are 5 recall(s) for the 2016 MCI D4500, additional information is below.
NHTSA Mandated Recalls
  • Recall 250234 [USA]: Beacons that do not provide proper illumination may be less visible to wheelchair lift users, increasing the risk of injury.

  • Recall 153611 [USA]: Inability to use the seat belt may increase the risk of injury in the event of a crash.

  • Recall 132079 [USA]: If the pipe develops a hole, during a regeneration cycle, hot exhaust gases may leak out, increasing the risk of a fire.

  • Recall 111306 [USA]: If the seatbelt anchorage assembly separates from the j-bracket, the bus driver may not be properly restrained in the event of a crash increasing their risk of injury.

  • Recall 2018256 [Canada]: Emissions

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • TSIB 22-03 - SEATS: Technical service information bulletin describing the replacement of seating backrest attachment hardware with the addition of a mechanical lock nut on specifically equipped buses manufactured prior to model year 2020.
  • ITS60378 - ELECTRICAL SYSTEM: This technical instruction describes how to upgrade the delco alternator indicator lamp ring terminal.
  • TSIB 21-01 - SERVICE BRAKES, HYDRAULIC: This technical service information bulletin (tsib) describes an update from meritor for the bolt torque application requirements on hub-to-rotor bolts for the front, drive and tag axles, on specific coaches equipped with meritor ex225 disc
  • SB 3139 - EQUIPMENT: This service bulletin provides a checklist of actions to perform on a daily, weekly and monthly basis for parked coaches before they are considered ready for driving.
  • P09-13 - EQUIPMENT ADAPTIVE/MOBILITY: This procedure outlines the steps to add an insulator to the fuel tank strap assembly to reduce excessive movement of the fuel tank. This procedure applies to 2015 - 2020 d4500 coaches equipped with an aluminum fuel tank.
  • P03-275 - EQUIPMENT: This procedure outlines steps to replace the radio tray slides and reinforce the tray to avoid the tray from rattling and cracking.
  • P03-263 - STRUCTURE: This procedure outlines the steps to replace the aluminum rivets with stainless steel nuts and bolts to secure the rad panel due to galvanic corrosion.
  • P08-54 - ENGINE AND ENGINE COOLING: This procedure outlines the steps to install a relief valve on the air compressor for coaches equipped with dd13 engines.
  • SB 3120 - ELECTRICAL SYSTEM: This service bulletin informs owners of the procedure to clean the batteries and reapply corrosion inhibitor every 6000 miles or 3 months, whichever first occurs.
  • SB 3113B - ELECTRICAL SYSTEM: This service bulletin informs owners of d series coaches equipped with a delco 55 si alternator mci p/n (07-03-1310) to clean the alternators every 6,000 miles using the procedure as recommended by delco.
  • GHG17 D18M2 - ELECTRICAL SYSTEM: Field service campaign d18m2 ghg17 detroit? Dd13? Software reprogramming and emission
  • SI 3108 - EQUIPMENT: This service bulletin informs affected customers that the gfci outlet(s) on the sensata inverter may require replacement on model year 2014-2017 mci d series and model year 2014-2017 mci j4500 model coaches, and that replacement parts are a
  • SB 459 - ENGINE (PWS): This service bulletin informs affected customers that the potential may exist for heat damage to occur to the rear bumper asembly on coaches equipped with an isx g engine on model year 2015-2018 mci d series model coaches, and that mci has
  • SB 440B - ENGINE (PWS): This revised service bulletin was issued to reflect specific unit numbers in place of a vin range list, and informs affected customers that cummins has released campaign C1846 that addresses calibration issues on isx12 2013 engines in cert
  • SB 448 - EQUIPMENT: This service bulletin informs affected customers that mci has become aware that rattling of the parcel rack compartment doors may occur on model year 2014-2017 mci d series and 2014-2017 mci j4500 model coaches, and that mci will remedy the
  • SB 440 - ENGINE (PWS): This service bulletin informs affected customers that mci was notified by cummins inc. That cummins has released campaign C1846 that addresses calibration issues on isx12 2013 engines in certain motor coach operations on model year 2014-201
  • SB-443 - FUEL SYSTEM, GASOLINE: This service bulletin informs affected customers that mci was notified by amerex corporation that the gas detection portion of the amerex safetynet system in certain cases may be disabled, and the operator display may not indicate that the
  • SB 3097B - STRUCTURE:BODY:DOOR : This service bulletin informs affected customers that mci has made an improvement to the parcel rack compartment door installation which will minimize the parcel rack compartment door rattling on model year 2014-2017 mci d model coaches and
Known Recall Investigations
  • Exhaust bellows pipe fracture recall investigation # RQ17007

    By letter dated april 15, 2013, motor coach industries (mci) notified the office of defects investigation (odi) of a safety defect that may exist in certain model year (my) 2012 and 2013 mci d-model coaches built from december 22, 2011 to may 19, 2012 equipped with the cummins 2010 epa isx 12 liter engine.These vehicles may have had an incorrect installation of the exhaust pipe.If installed incorrectly, the elbow pipe may prematurely fail and if a diesel particulate filter regeneration event occurs, the hot exhaust gases could cause a fire, resulting in injury to persons and/or damage to property.Mci conducted an inspect and repair if necessary recall campaign identified by nhtsa recall no: 13v-142. At the time mci believed that 13v-142 covered all the vehicles potentially having the safety defect. However, odi review of ewr data indicated that other vehicles outside the scope of 13v-142 also experienced the same defect condition. Subsequently, in may 2017, mci expanded the scope of the previous recall to include certain my 2011-2012 mci d-model coaches manufactured from january 31, 2011 to may 19, 2012, identified by nhtsa recall no: 17v-337.In april 2013 when mci conducted recall 13v-142 to remedy incorrectly installed bellows pipes on certain mci model year 2012 and 2013 d model vehicles they also changed the bellows pipe assembly process in then current production.With recall 17v-337 mci expanded the first recall by an additional 178 vehicles they felt also had not had the bellows pipe properly installed.Following the receipt of complaints and ewr data alleging bellows pipe failures on vehicles built after the implementation of the improved assembly process, nhtsa opened this recall query to assess the scope and adequacy of these two safety recalls and mcis recall decision making process.Analysis of the failure data provided by mci to this investigation found that the improved assembly process reduced the failure rate but did not eliminate the defect all together.In response to this investigation, mci agreed to conduct recall 18v-309. This latest recall includes and expands upon the vehicle population of the prior recalls, and implements a new remedy that adds a mesh component to the bellows assembly to reduce vibration.This remedy was also implemented in production in 2015.Vehicles built after this date do not have an elevated failure rate even with a significant amount of time in service.With recall action 18v-309 taken by mci this investigation is closed. Further use of agency resources does not appear to be warranted. The closing of this investigation does not constitute a finding by nhtsa that a safety-related defect does not exist on other model or my vehicles outside of the recall scope. The agency reserves the right to take further action if warranted by the circumstances.

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