NTB15-086C
Service Bulletin Details
Public Details for: NTB15-086C
Summary to be provided on a future date.
Models from 2016
2016 NISSAN ALTIMA |
2016 NISSAN ROGUE |
Models from 2015
2015 NISSAN ALTIMA |
2015 NISSAN ROGUE |
Models from 2014
2014 NISSAN ALTIMA |
2014 NISSAN ROGUE |
Models from 2013
2013 NISSAN ALTIMA |
Classification: Reference: AT15-015c Date: NTB15-086c April 6, 2016 2013-2016 ALTIMA AND 2014-2016 ROGUE; MIL ON WITH DTC P0776 This bulletin has been amended to correct a typographical error in the title. Please discard all previous versions of this bulletin. APPLIED VEHICLES: 2013-2016 Altima (L33) with 4-cyl engine only 2014-2016 Rogue (T32) NOTE: Does not apply to Rogue Select (S35) IF YOU CONFIRM: The MIL is ON and ONLY DTC P0776 (PC SOLENOID B – Pressure Control Solenoid “B” Performance/Stuck OFF) is stored in the TCM. NOTE: If this issue should occur, the vehicle may hesitate and/or have a lack of power. ACTION: Refer to the Repair Flow Chart on page 2. NOTE: Essential Tool Tech Cam (borescope) J-51951, which is used for CVT inspection, has been sent to dealers. This tool’s attachements make CVT inspection possible. IMPORTANT: The purpose of ACTION (above) is to give you a quick idea of the work you will be performing. You MUST closely follow the entire SERVICE PROCEDURE as it contains information that is essential to successfully completing this repair. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/19 Repair Flow Chart MIL ON with DTC P0776 stored Vehicle may hesitate and/or lack power Evidence of CVT belt slippage Remove the control valve (valve body), inspect the CVT belt Replace the CVT assembly See page 19 for important pre-authorization information The CVT belt checks out OK Replace the valve body 2/19 NTB15-086c SERVICE PROCEDURE Exploded View (Total of 9 bolts) Figure 1 Terminal cord assembly Control valve (valve body) O-ring Oil strainer assembly Oil pan gasket Oil pan Drain plug Drain plug gasket Two original magnets Spring washer Manual plate Lip seal Snap ring Overflow plug O-ring Transaxle (CVT) assembly 3/19 NTB15-086c Control Valve (Valve Body) Removal and CVT Belt Inspection 1. Remove the valve body. Before lifting the vehicle: Place the transmission gear selector in Neutral. Leave the driver door unlatched. A step further in the procedure may require it. For Altima: Refer to the appropriate ESM, section TM – Transaxle & Transmission, for valve body removal. For Rogue: Refer to the 2013 Altima ESM, section TM – Transaxle & Transmission / RE0F10D, for valve body removal. NOTE: The number ‘7’ is on the head of all bolts that need to be removed for valve body removal. Do not remove any bolt that does not have the number ‘7’. CAUTION: Never allow any chemicals or fluids other than NS-3 CVT fluid or equivalent to enter the CVT assembly. Never allow any foreign debris, dust, dirt, etc. to enter the CVT assembly. For additional information, see video # 544: “CVT Belt Inspection”. This video is located under the TECH TRAINING GARAGE VIDEOS tab in Virtual Academy. 4/19 NTB15-086c 2. Secure the front right tire with a suitable strap. This will assist in making the belt turn. 3. Mark the front left tire with a suitable marking. This will assure all 360° of the belt is inspected. Figure 2 4. Using borescope J-51951 with mirror attachment, inspect the entirety of the two sides of the belt that come in contact with the pulleys (see page 7, Figure 8). Reference the pictures on pages 7 through 11 for comparison. Belt Pulley Case NOTE: Be sure to remove the protective film from the mirror before the first use. Step 4a Clean the camera lens and mirror before each inspection. Use 90% isopropyl alcohol, and a lens swab from Lens Swab packet J-51963 listed in PARTS INFORMATION. Step 4c Figure 3 Before inspecting, make sure the camera handle’s AA batteries are fresh and the LCD monitor’s battery is charged. Camera flexible tube Front a. Insert the camera lens between the CVT case and pulley where shown in Figures 3 and 4. Insert the lens approximately seven (7) inches, and then view the side of the belt that contacts the pulley. Figure 4 5/19 NTB15-086c b. Slowly and carefully turn the front left tire one full turn in the forward rotation to view all of the belt. Holding the borescope with one hand allows for turning the tire with the other hand (see Figure 5). CAUTION: If the tire is rotated in the rearward rotation, the camera lens may get caught between the belt and pulley. c. If the inspection result is OK, inspect the other side of the belt. Figure 5 Insert the camera lens in the second location where shown in Figure 3 and 6, and then perform step 4b again. d. If the inspection result is OK 360° on both sides of the belt, skip to step 5 on the next page. If any evidence of belt slippage is found, go to step 4e, and then step 6. For additional information, see video # 544: “CVT Belt Inspection”. This video is located under the TECH TRAINING GARAGE VIDEOS tab in Virtual Academy. e. Once CVT replacement is determined as required, use borescope J-51951 to record a 15 second or less continuous video of the most severe evidence of belt slip and the VIN on the F.M.V.S.S. certification label (VIN label). See Figure 7. NOTE: This required video must be attached to the Powertrain Call Center CVT Preauthorization Form (in ASIST) prior to calling for authorization. Failure to submit a continuous video will cause immediate denial of request for replacement. 6/19 Pulley Front Figure 6 VIN label Figure 7 NTB15-086c Before starting to record, make sure the camera handle’s AA batteries are fresh and the LCD monitor’s battery is charged. The whole video will show as backward, or reversed mirror image. This is okay. The required video must show clear evidence of belt slippage and be 15 seconds or less. 5. If the belt inspection result is OK, replace the valve body. There is no need for pictures or video showing “OK” belt surfaces. For valve body replacement, go to page 12, Control Valve (Valve Body) Installation. 6. If the belt inspection result is NG, replace the CVT assembly. Get authorization to replace the CVT assembly (see page 19). Make sure to perform step 4e on page 6. For CVT assembly replacement, refer to the appropriate ESM, section TM – Transaxle & Transmission / RE0F10D. IMPORTANT: Perform "ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY". Refer to TM – Transaxle & Transmission / RE0F10D / BASIC INSPECTION: o Check for fluid leakage. o Install Write IP Characteristics to the TCM; see NTB12-103. The CVT unit requiring replacement will need to be reassembled for Nissan parts return/collection. 7. Flush the CVT cooler(s). IMPORTANT: A CVT Cooler flush is required after a valve body or CVT assembly replacement. Refer to bulletin NTB15-013 to perform CVT Cooler flush. Inspect these sides Do not inspect these sides Figure 8 7/19 NTB15-086c Figure 9: New belt Figure 10: Close-up of section to be inspected 8/19 NTB15-086c Pictures in Figures 11 and 12 were taken with borescope J-51951. OK Visual lines Figure 11: Belt is OK OK Visual lines Figure 12: Belt is OK 9/19 NTB15-086c NG Scuffing Figure 13: Example of NG belt NG Lines “smeared” Figure 14: Example of NG belt 10/19 NTB15-086c Pictures in Figures 15-17 were taken with borescope J-51951. NG Figure 15: Example of NG belt NG Figure 16: Example of NG belt NG Figure 17: Example of NG belt 11/19 NTB15-086c Control Valve (Valve Body) Strainer and Pan Installation IMPORTANT: This section may contain different style parts than what was originally installed in the CVT. Pay careful attention, REASSEMBLY MAY NOT BE IDENTICAL TO DISASSEMBLY. CAUTION: Handle the valve body carefully. 1. Discard the oil strainer bracket (Figure 18). 2. Install a new lip seal. Do NOT reuse the old lip seal (Figure 19). NOTE: Apply a small amount of petroleum jelly to the lip seal to keep it in place on the CVT. Oil strainer bracket Lip seal Figure 18 Figure 19 3. Install the Control Valve with nine (9) mounting bolts (Figure 20). IMPORTANT: Leave Four (4) holes blank at this step. bolt CAUTION: Make sure the wiring harness is not in the way / does not get pinched. 54 mm long bolt – 7 pieces 44 mm long bolt – 2 piece 25 mm long bolt – 2 piece 25 mm bolts 44 mm bolts Wiring harness CAUTION: These two bolts are installed WITHOUT the strainer bracket. Figure 20 Bolt torque: 8.0 N•m (0.81 kg-m, 70.8 in-lb.) 12/19 NTB15-086c 4. Replace the metal bracket of the temperature sensor as follows: NOTE: The new bracket will be oriented the same way the old bracket was. a. Cut the plastic zip tie with an appropriate tool to remove the temperature sensor bracket from the terminal harness assembly. (Figure 21). CAUTION: Cut the plastic zip tie over the metal bracket to avoid damage to the temperature sensor. b. Discard the removed bracket and plastic zip tie. c. Use the plastic zip tie from Parts Information to attach the new temperature sensor bracket to the temperature sensor of the terminal connector harness. IMPORTANT: Locate the plastic zip tie at the center notch of three notches on the temperature sensor. d. Cut off plastic zip tie excess. Temperature sensor Metal bracket Plastic zip tie in center notch Figure 21 13/19 NTB15-086c 5. Connect the electrical harness connector (Figure 22). Harness connector Figure 22 6. Install the CVT fluid temperature sensor bracket to the valve body with one (1) bolt (Figure 23). NOTE: Leave one (1) bolt hole blank as it will be used to secure the oil strainer at a later step. Bolt torque: 8.0 N•m (0.81 kg-m, 70.8 in-lb.) Bolt length: 54 mm 1 bolt Figure 23 7. Install the new oil strainer with its new O-ring seal with two (2) bolts (Figure 24). NOTE: replacement strainer maybe a different shape. Bolt torque: 8.0 N•m (0.81 kg-m, 70.8 in-lb.). 54 mm long bolt 54 mm bolts - 2 pieces. Figure 24 14/19 NTB15-086c 8. Install the manual plate, lock washer, and nut (Figure 25). NOTE: Make sure the manual plate fits into the slot of the manual valve before applying torque to the nut. Reuse the existing manual plate, lock washer, and nut. Slot and manual plate end Manual plate Lock washer Nut Nut torque: 22.5 N•m (2.29 Kg-m, 16.6 ft-lb.) Manual valve Figure 25 9. Clean the original oil pan and magnets with a suitable cleaner. Visible debris should not be present at re-assembly. 10. Reassemble the original magnets to the pan. NOTE: Return the magnets to their original locations. 11. Install a new oil pan gasket to the pan. 12. Install the oil pan bolts (see Figure 26). Reuse the existing pan bolts. Oil pan bolts torque: 8.0 N•m, (0.81 Kg-m, 70.8 in-lb.) 13. Install a new drain washer to the drain plug on the oil pan. Figure 26 15/19 NTB15-086c 14. Fill the CVT assembly with NS-3 CVT fluid or equivalent. Refer to the ESM, section TM – Transaxle & Transmission / RE0F10D, for CVT fluid filling. 15. IMPORTANT: Install Write IP Characteristics to the TCM; see NTB12-103. Refer to TM – Transaxle & Transmission / RE0F10D / BASIC INSPECTION, and perform ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY. Check for fluid leakage. Attach the QR label with the new calibration data onto the transmission range switch (inhibitor switch). o See Figure 27 and 28 below. o A QR Label and CD-R are included with the replacement valve body. 16. Erase the DTC. Air cleaner intake duct Inhibitor switch ------ Valve cover ----- QR label Figure 27 Figure 28 16/19 NTB15-086c PARTS INFORMATION DESCRIPTION CVT ASSEMBLY (1) VALVE ASSEMBLY-CONTROL (valve body) (3) STRAINER ASSY-OIL, AUTO TRANS BRACKET (for temperature sensor) BAND (zip tie for sensor bracket) GASKET-OIL PAN SEAL-LIP WASHER-DRAIN SEAL, O-RING (fluid filler plug gasket) PART NUMBER (2) QUANTITY 1 31705-28X0B 1 31728-28X0A 31069-3VX0D 24224-3VX0A 31397-1XF0D 31528-1XZ0A 11026-JA00A 31526-3VX0B 1 1 1 1 1 1 1 999MP-NS300P NS-3 CVT Fluid (4) (5) As needed Lens Swab (6) (7) J-51963 As needed (1) If the CVT assembly is being replaced, no other parts in the table above, except NS-3 CVT fluid or equivalent, are needed. (2) Refer to the electronic parts catalog (FAST or equivalent) for the correct part number. (3) Includes QR Label, CD-R, and Control Valve Assembly. (4) For warranty repairs, Nissan NS-3 CVT Fluid must be used. For customer pay repairs, Nissan NS-3 CVT Fluid or an equivalent is recommended. (5) NS-3 CVT Fluid can be ordered through the Nissan Maintenance Advantage program: Phone: 877-NIS-NMA1 (877-647-6621) or Website: Order via link on dealer portal www.NNAnet.com and click on the “Maintenance Advantage” link. (6) Lens swabs are available from Tech•Mate online: www.nissantechmate.com, or by phone: 1-800-662-2001. (7) Shop supply. Tech Cam J-51951 Lens swab J-51963 (not part of J-51951) Figure 21 Remove protective film before first use Additional kits and components of Tech Cam J-51951 are available from Tech•Mate online: www.nissantechmate.com, or by phone: 1-800-662-2001. 17/19 NTB15-086c CLAIMS INFORMATION NOTE: Refer to CVT Assembly Replacement Approval Procedures (on the next page) before submitting a claim. If belt condition shows no signs of belt slip, OK Submit a Primary Part (PP) type line claim using the following claims coding: DESCRIPTION PFP OP CODE SYM DIA FRT RPL CVT CONTROL VALVE ASSY (1) JD48AA ZE 32 (2) (1) Reference the Parts Information Table and use the applicable Control Valve Assembly Part Number (31705-*****) as the Primary Failed Part. (2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat Rate Time. NOTE: FRT allows adequate time to access DTC codes. No other diagnostic procedures subsequently required. Do NOT claim any diagnostic OP Codes with this claim. And DESCRIPTION OP CODE FRT Inspect CVT Belt, Belt = OK JX37AA 0.3 OR If belt inspection shows signs of belt slip, NG MODEL Altima DESCRIPTION PFP CVT R&R Rogue Altima/ Rogue (3) CVT TROUBLE DIAGNOSIS OP CODE SYM DIA FRT JD01AA JD023A (4) ZE 32 JX22AA 0.5 (3) Reference the electronic Parts Catalog (FAST or equivalent) and use the CVT assembly part number for the vehicle being repaired as the Primary Failed Part. (4) Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat Rate Time. NOTE: FRT allows adequate time to access DTC codes. No other diagnostic procedures subsequently required. Do NOT claim any diagnostic OP Codes with this claim. And DESCRIPTION OP CODE FRT Inspect CVT Belt, Belt = NG (Includes control valve R&I) JX36AA 2.2 18/19 NTB15-086c CVT Assembly Replacement Approval Procedures If CVT belt inspection indicates CVT assembly replacement is required: a. Complete the PCC CVT Preauthorization Form in ASIST. b. Attach the required video (15 seconds or less) to the CVT Preauthorization Form. Failure to submit a continuous video showing evidence of belt slip and the VIN will cause immediate denial of request for CVT unit replacement. c. Call the PCC for authorization at 800-973-9992 (opt 2). IMPORTANT: Make sure the video has a clear image of the VIN on the F.M.V.S.S. certification label (VIN label). 19/19 NTB15-086c