TSB-GEN057
Service Bulletin Details
Public Details for: TSB-GEN057
Tsb: general information and diagnosis for smart key fob systems and start/stop buttons - this bulletin provides information related to the smart key systems on vehicles equipped with a/t (automatic transaxle) and start/stop buttons (ssb).
Models from 2015
2015 KIA CADENZA |
2015 KIA FORTE |
2015 KIA OPTIMA |
2015 KIA OPTIMA HYBRID |
2015 KIA RIO |
2015 KIA SEDONA |
2015 KIA SORENTO |
2015 KIA SOUL |
2015 KIA SPORTAGE |
Models from 2014
2014 KIA CADENZA |
2014 KIA FORTE |
2014 KIA OPTIMA |
2014 KIA OPTIMA HYBRID |
2014 KIA RIO |
2014 KIA SORENTO |
2014 KIA SOUL |
2014 KIA SPORTAGE |
GROUP General NUMBER 057 MODEL All Models w/Smart Key Fob System DATE October 2014 TECHNICAL SERVICE BULLETIN SUBJECT: GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY FOB SYSTEMS AND START/STOP BUTTONS This bulletin provides information related to the Smart Key Systems on vehicles equipped with A/T (automatic transaxle) and Start/Stop Buttons (SSB). On these types of vehicles, the engine will only start if the right conditions are met and in combination with the inhibitor switch signal, the stop lamp switch signal and the shift lever position. In most instances, when attempting to start the engine without the brake pedal being depressed, the engine will not start as no signal is being received from the stop lamp switch. Frequently, stop lamp switch replacements are performed in the field without proper diagnosis, therefore, in order to prevent unnecessary replacement of stop lamp switch and other components, refer to the basic operation of the Start/Stop Button, Smart Key Fob and the Shift Lock system, as outlined below. NOTICE The Smart Key Fob may fail to operate correctly when in close proximity to other devices (i.e. cellphones, etc.) which use Radio Frequency (RF) and Low Frequency (LF) for transmission. Always keep the Smart Key FOB away from possible sources of radio interference. File Under:Circulate To: x General Manager x Service Advisor(s) x Service Manager x Parts Manager x Technician(s) x Body Shop Manager x Fleet Repair Page 2 of 11 SUBJECT : GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS Smart key programming procedure 1. Connect the power supply cable to the GDS. NOTICE If attempting to perform the upgrade with the power supply cable disconnected from the GDS, be sure to check that the GDS is fully charged before upgrade. If the GDS is not fully charged, failure to perform the upgrade may occur. Therefore, it is strongly recommended that the power supply connector be connected to the GDS. 2. Connect the USB cable between the VCI and the GDS. NOTICE When performing the ECM upgrade using the GDS, wireless communication between the VCI and GDS is not available. Therefore, be sure to connect the USB cable between the VCI and the GDS. 3. Connect the Main 16-pin DLC cable (GHDM – 241000) to the VCI. 4. Connect the Main 16-pin DLC cable (GHDM – 241000) to the OBD-II connector, located under the driver's side of the instrument panel. 5. Select ENGINE and click OK. TSB:GEN 057 Multiple Models October 2014 Page 3 of 11 SUBJECT: GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS 6. Select ID Register. 7. Select Smart Key Code Saving. NOTICE Do NOT neutralize the SMK module or the PCM module. 8. Enter PIN code (6 digits) and press OK. Repeat step 8 for the second Smart Key fob. NOTICE The new PIN code applies to 2008MY vehicles and newer. The old PIN code applies to 2007MY vehicles or older. TSB: GEN 057 Multiple Models October 2014 Page 4 of 11 SUBJECT : GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS Starting the Engine Using the Start/Stop Button (SSB) When Smart Key Fob battery is good Press the Start/Stop Button after depressing the brake pedal. When Smart Key Fob battery is discharged Non Fob Holder Type Fob Holder Type Depress the brake pedal, Depress the brake pedal, press the Start/Stop Button press the Start/Stop Button and place the fob against the and place the fob in the SSB, as shown above. holder, as shown above. On Borrego (HM), Sorento (XMa), Soul (AM), make sure to place the fob in the holder when discharged. Start/Stop Button Basic Operation 1. Power ON / Engine ON To start the engine, press the Start/Stop Button with the Smart Key Fob in the cabin, while depressing the brake pedal and with the shift lever in ‘P’ or ‘N’. (Hybrid vehicles : ‘P’ only) Whenever the Start/Stop Button is pressed with the Smart Key Fob in the cabin without depressing the brake pedal, the Start/Stop button LED status will be changed in the following sequence: OFF → ACC (Orange) → IGN ON (Green) → OFF. LED Color for each vehicle(No LED on engine run state but lights turns on the text) Vehicle Sorento (XMa) Cadenza (VG) Borrego (HM) Soul (AM) Sorento (XMa) Cadenza (VG) Optima (TF) Sportage (SL) K900 (KH) ACC Yellow Green Yellow Yellow Yellow Amber Amber Yellow Amber Amber TSB:GEN 057 Multiple Models October 2014 ON Yellow Green Yellow Green Green Reddish Orange Reddish Orange Yellow Green True Green Reddish Orange Engine run Reddish Orange Reddish Orange Reddish Orange Orange Red Reddish Orange Reddish Orange Orange Red Reddish Orange Reddish Orange Page 5 of 11 GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS SUBJECT: 2. Power OFF / Engine OFF Shut the Engine OFF only when the vehicle is stopped completely. However, the power will completely cut off only in ‘P’ to prevent the steering column from locking. If the brake fuse is blown or the stop lamp switch is inoperative, press the Start/Stop Button for 10 seconds, or more, to start the engine. Depressing the Brake Pedal at Start-up 1. Be sure to press the SSB after fully depressing the brake pedal to operate the stop lamp switch. The amount of brake pedal effort may vary depending on the amount of vacuum present in the brake booster chamber. If the vacuum is exhausted, more brake pedal effort is needed to operate the stop lamp switch. NOTE: The engine will not start if the SSB is pressed prior to stop lamp switch operation. Start Stop Button Troubleshooting Matrix Symptom Ignition Status Cause Check Points Remarks Stop lamp switch Check the stop Poor input signal from brake pedal switch Wiring Power stop lamp switch Brake switch ~ SMK Vehicle Power : ACC : OFF → ACC lamp switch for signal. If normal, do NOT replace. Press the SSB before pressing the brake pedal. Explain correct No check points. The brake pedal is not customer depressed enough to operate the stop lamp Vehicle is hard to switch. start (Condition : Press the SSB with the brake pedal depressed.) operation to 1. Poor input signal of P/N 1. P/N range switch range. 2. Wiring Vehicle Power : IGN : OFF → IGN 2. Inoperative start-up SMK~ P/N range switch relay P/N range switch ~ smart key Do not replace the SMK~Start-up relay stop lamp switch 1. Poor input signal of the 1. Start/Stop Button SSB. 2. Wiring - Power ~ SSB Vehicle Power : OFF (No Power Change) 2. Improper battery charge as condition is caused by other components - SSB ~ smart key 3. Check the battery for charge. TSB: GEN 057 Multiple Models October 2014 Page 6 of 11 SUBJECT : GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS NOTICE The start-up concerns related to the stop lamp switch apply ONLY to vehicles equipped with A/T and SSB. For vehicles equipped with a manual transaxle and the key type ignition switch, do NOT replace the stop lamp switch. Troubleshooting an RKE Malfunction. 1. Precondition Key OFF Close all doors Normal battery voltage (Vehicle Bat. > 12volts, FOB LED blinks) FOB distance to the Vehicle is less than 10ft. If RKE is not working correctly, connect GDS and enter FOB Key Status Information screen. 2. Check to make sure the SMK receives RKE frame from the smart key. Button Pressing Time Expected Operation Lock button N/A Lock all doors Unlock button N/A Unlock All doors More than 2 sec. Open Trunk / Tail gate Trunk /Tail gate button Panic button 3. More than 2 sec. GDS Screen Key Status : Normal Button Status : Lock Key Status : Normal Button Status : Unlock Key Status : Normal Button Status : Trunk /tail gate Set off horn Key Status : Normal Hazard lamps blink Button Status : Panic Press the fob buttons and check to make sure that when a fob button is pressed the corresponding fob button press information is displayed on GDS. If the expected operation is not performed correctly, perform an SRx Communication Line Check on GDS. TSB:GEN 057 Multiple Models October 2014 Page 7 of 11 SUBJECT: GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS SRx Communication line check 1. Once the SRx Communication Line Check has been performed, perfom a Current Fob Key Check on GDS. The system will display one of the following answers: Test Failure! FOB key is not in range of antenna Note: Be sure to press fob against the SSB. Test Failed! The Key is “learnt” on a different vehicle Test Complete! This key is successfully “learnt” Press[OK]Button. Test failed! This key is not “learnt” Press[OK] button Note:This fob is virgin. Troubleshooting an Inoperative Smart Key Fob Press the “Unlock” or “Lock” buttons on the Fob. If the LED light blinks, the fob should be functioning correctly. LED light is also an indicator of fob battery status. If after pressing the “Unlock” or “Lock” buttons the LED does not blink, open the fob housing and replace the fob battery. Press the “Unlock” or “Lock” buttons, if LED does not blink after battery replacement, the fob could be damaged and should be replaced. DO NOT USE RF DETECTOR When the Passive Access function is not working This test checks functions related to Passive Door Lock/Unlock and Passive Trunk/Tail-gate open operation using the toggle button. Precondition Key OFF Close all doors Normal battery voltage (Vehicle Battery > 12volts, FOB LED blinks). TSB: GEN 057 Multiple Models October 2014 Page 8 of 11 SUBJECT : GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS Checking the Toggle Button Operation using GDS > Current Data Screen Connect GDS and enter Current Data. Check ‘FL/FR Toggle switch’ is ON whenever pressing FL/FR Toggle button. Check ‘Trunk switch’ pressing Trunk switch. is ON whenever Checking the operation of the External Antennas 1 (Antenna connection check) Connect GDS and access the Antenna Actuation Test screen. Set the parameters for the Actuation Test for one of the exterior antennas (i.e. ‘Driver’s, Assist, Bumper/Tail gate Antenna). 1m Driver door handle antenna Bumper/Tail gate antenna Hold Smart Key Fob less than 3ft (1m) away from the antenna while performing the Actuation Test. Smart Key Fob LED will blink until stop the command. Assist door handle antenna Checking the operation of the External Antennas (Antenna connection and FOB communication – Scans only one time) This test uses the SSB and one of the internal antennas to sense the Smart Key fob inside the vehicle. Checking the SSB connection Connect GDS and enter Current Data. Check ‘SSB SW1’ and ‘SSB SW2’ are ON when pressing SSB. TSB:GEN 057 Multiple Models October 2014 Page 9 of 11 SUBJECT: GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS Checking the operation of the Internal Antennas Connect GDS and enter the Actuation Test screen. Set the parameters for the actuation test to either Interior Antenna 1 or Interior Antenna 2. Place the Smart Key Fob close to the selected antenna while performing the actuation test. The LED on Smart Key Fob will blink. GDS ‘Current Data’ Screen Interior Antennas Trunk Antenna Interior Antenna 2 Interior Antenna 1 Checking the P/N switch Connect GDS and enter Current Data Check ‘P position switch’ is ON when the shifter is in “P” Checking the Brake switch Connect GDS and enter Current Data Check ‘Brake switch’ is ON when depressing the brake pedal TSB: GEN 057 Multiple Models October 2014 Page 10 of 11 SUBJECT : GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS Smart Key Warning Messages Message Key not present Warning Warning Parameters Low Battery Warning SSB Warning Engine Start Operation Warning Shift to “Park or Neutral” Warning If you see this warning, refer to “How to checking the operation of the Internal Antennas” on Page 9. Place fob with low battery inside the vehicle If you see this warning, replace the batteries on the Press SSB to change the terminal Smart Key fob. state to OFF Press SSB and one of SSB connections is disconnected If you see this warning, refer to “Checking the SSB connection” on Page 8. Press SSB several times without If you see this warning at pressing the brake pedal. (OFF→ACC ACC, follow the steps below: Connect GDS and enter →IG1→OFF→ACC) ‘Current Data’ Check ‘Brake SW’ is ON whenever the brake pedal is pressed. Vehicle not in Park Warning Fob is not in the vehicle Terminal State is ACC, IG1 or engine running Door Open/Closed What to Check Shift into any gear. If you see this warning, follow the steps below: Press SSB several times and Connect GDS and enter terminal changes between ACC ‘Current Data’ and IG. Check ‘P position switch’ is ON when the shifter is in “P” Shift to “D” or “R” Press SSB while depressing the brake pedal to start the Engine. TSB:GEN 057 Multiple Models October 2014 If you see this warning, follow the steps below: Connect GDS and enter ‘Current Data’ Check ‘Start Relay Feedback’ is ON when pressing SSB and depressing the brake pedal. Page 11 of 11 SUBJECT: GENERAL INFORMATION AND DIAGNOSIS FOR SMART KEY SYSTEMS AND START/STOP BUTTONS Shift Lock System On automatic transaxles, the shift lock system is the mechanism that will prevent the shift lever from moving (P → R/N/D) unless the vehicle ignition is ON and the brake pedal is depressed. Troubleshooting the Shift Lever Symptom Shift Lever Status Cause Check points Remarks Stop lamp switch Poor input signal from stop lamp switch Check the stop lamp Wiring 1. Power ~ Stop lamp switch, 2. Stop lamp switch ~ Shift switch for signal. If normal, do NOT replace lock controller Improper shift Shift Lever lever operation will not Poor feedback input 2. Wiring ON move signal of shift range 3. Inhibitor ~ Shift lock 1. Inhibitor switch controller Wiring Shift lock (shift lever 1. Power ~ Shift lever malfunction) 2. Shift lock controller ~ Shift Do NOT replace the stop lamp switch. lever NOTICE For vehicles with an intermittent malfunction, shift lever operation problems and shift range display problems, replace the stop lamp switch for improper shift and the inhibitor switch for poor shift range display, respectively. TSB: GEN 057 Multiple Models October 2014