Body SRT

Click on SRT to view
45-02, 45-03, 45-04, 45-05, 45-06, 45-08
45-51, 45-52, 45-53, 45-151, 45-252
46-152, 46-154, 46-155, 46-157
52-03, 52-12
55-01, 55-03, 55-05, 55-06, 55-07, 55-08, 55-10, 55-14
56-04, 56-10
60-51, 60-150, 60-203, 65-01, 65-04
STANDARD REPAIR TIMES
MODELS
Group 42 - Body Mounting
OPT.
NO.
Operation Name
HD/
HDX
42-01
42-02
Mounting Pad - Replace
Mounting Bracket - Replace
ER Conv. C2 Mino.
EF
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
0.3
0.2
Mounting Channel Clip with Bolt - Replace 0.2
Outrigger Assembly - Replace
0.6
Bolt in Shear Clip - Replace
0.2
Von # 18 Improvements to Storable
42-06V
Emergency Evacuation Ramp
42-07
Mounting Spring & Bolt Front (Replace)
Von # 25 Vista Right Side Toeboard 1991Y1993 (Vista 2.5)
42-08V
Von # 26 Left Side Outrigger/Air Brakes
1991-1993 (Vista 1.5)
42-09V
not in use
42-10
not in use
42-11
not in use
42-12
Ind. 3 Bul. 1 RRR Rear Wheelhouse
42-13
crosstube per side
Ind. 3 Bul. 1 RRRA Rear Wheelhouse
42-14
crosstube per side
42-15
Ind. 3 Bul. 12 Body Misalignment
1
Ind. 12 Bul 11 Frame Riser Rubbing Spring
Clamp.
42-16
0.2
0.6
0.2
0.2
0.4
0.2
0.2
0.5
0.2
0.2
0.3
0.2
0.2
0.3
0.2
1
1
0.2
42-03
42-04
42-05
Page 1
1
0.3
1.5
1
1
1
1
0.1
Revision Date 12/12/2012
STANDARD REPAIR TIMES
OPT.
NO.
44-01
44-02
44-03
44-04
44-05
MODELS
Group 44 - Stanchions
Operation Name
HD/
HDX
Stanchion Assembly - Replace
Modesty Panel - Replace Right or Left
Plexiglass Partition - Replace
Stanchion Foot - Replace
To Remove & Replace Hand Rails
0.2
0.2
0.2
0.2
0.2
Page 2
ER Conv. C2 Mino.
EF
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 45 - Windows
OPT.
NO.
45-01
45-02
45-03
45-04
45-05
45-06
45-07
45-08
45-09
45-10
45-11
45-12
45-13
45-14
45-15
45-16
45-17
45-18
45-19
45-20
45-21
45-22
Operation Name
Side Sash
Sash Assembly Standard Split, Aluminum Remove & Replace (Includes recaulking)
Window Assembly. Disassemly And
Reassemble With New Parts
Felt Seal Replacement
Vinyl window glazing (one Piece) Replace
Top vinyl seal Replacement
Glass Replacement
Latch - Lock Rail - Replace
Latch - Lock Rail Replace & Remove 95
Model
Ind.1 Bul. 1 Passenger Window Leak
Ind.1 Bul. 1 Passenger Window Leak..
(Push Out )
Ind.1 Bul. 2 Window Stop Vertical P/O
Ind. 1 Bul 3 JA DAK Horizontal
Ind C2 Index 1 Bul.4 J - Dak Window latch
adjustment
Window Stops for Standard Sash (per
window)
Window Stop Sash / P/O To remove &
replace (Per Window)
Ind. 1 Bul. 33 Side Sash Window Gasket
Remove & Replace
For installing window Banding For the C2
New Generation PO Window Switch
Upgrade
For C2'S Built After 3/08 Sash Assembly
Standard Spilt Remove & Replace
To R/R Transit Style Sash
Ind. C2 1 Bul.13 Window Latch Enclosure
Replacement (Per Latch Kit)
To Remove and Replace Felt Seal
HD/
HDX
ER Conv. C2 Mino.
EF
0.5
0.5
0.5
2
0.5
0.5
0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.9
0.7
0.9
0.9
0.9
1.1
0.2
0.9
0.9
1.1
0.2
0.9
0.9
1.1
0.2
0.9
0.9
1.1
0.8
0.9
0.9
1.1
0.2
0.9
0.9
1.1
0.2
0.1
0.1
0.1
0.1
0.2
0.1
0.1
0.3
0.2
0.3
0.1
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.7
0.7
0.7
0.7
0.7
0.5
0.6
0.5
1
1
1
1
0.8
0.7
Page 3
Revision Date 12/12/2012
45-50
45-51
45-52
45-53
45-54
45-55
45-56
45-57
45-58
Driver's Sash
Driver's Sash, Standard or Storm - Remove
& Replace
Window Assembly - Disassemble &
Reassemble
Channel One Piece Rubber Glazing Replacement
Glass Replacement
Remove and Replace latch
Index 1 Bul.32 Special Drivers Storm
Window Extrusion
Ind. C2 1 Bul 5 Sealing Driver's Window
For C2's Only on Units Built After Body #
662283 To R&R Driver's Window
Ind. C2 1 Bul. 9 1 piece Driver's Window
Replacement
0.5
0.5
0.5
1.5
0.5
0.5
0.7
0.7
0.7
0.9
0.7
0.7
0.9
0.9
0.4
0.9
0.9
0.4
0.9
0.9
0.4
2.1
2.1
0.3
0.9
0.9
0.9
0.9
0.4
0.9
0.9
0.9
Page 4
0.9
0.1
0.5
2
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 45 - Windows
OPT.
NO.
45-100
45-101
45-102
45-103
45-104
45-105
45-106
45-107
45-108
45-109
45-110
45-150
45-151
45-152
45-153
HD/
HDX
ER Conv. C2 Mino.
EF
0.5
0.2
0.2
0.5
0.2
0.2
0.5
0.2
0.2
0.5
0.2
0.2
Ind. Bul. 29 Rear Emerg. PO wind. Handle 0.4
Ind. C2 1Bul. 6A Retainer Clip Installation
per Vechile
Vertical PO Seal Repair
Release Handle To R & R Vertical Push out
Window
0.2
Index SS C2 1 Bul. 7 New Generation P/O
Switch Upgrade
For C2's Built After 3/08 Sash Assembly
Push out Remove & Replace
To R & R the Rear escpe Hatch / Handle
1
Windshield
2
Windshield Glass - Replace & Reseal
Windshield Glass to Rubber Seal - Remove
& Replace
Windshield Side Glass (4 Piece) - Remove
& Replace
California Stationary Glass Banding
1
0.4
0.2
0.2
0.7
0.7
Operation Name
Pushout Sash
Sash Assembly, Pushout - Remove &
Replace (Includes Resealing)
Warning Buzzer Switch- Replace
Latch - Lock Rail - Replace
Remove and Replace latch bar spring
0.5
0.2
0.2
2
0.3
0.1
0.2
0.2
0.3
0.2
0.2
0.2
0.6
0.5
1
1
0.7
2
2.3
2.3
0.3
1
45-154 Ind. 1 Bul 34 Transit Egress Window Step 1 0.2
0.2
0.2
0.2
0.2
0.2
45-155 Ind. 1 Bul 34 Transit Egress Window Step 2 0.5
0.5
0.5
0.5
0.5
0.5
45-156 Ind.1 Bul 34 Transit Egress Window Step 3 0.5
0.5
0.5
0.5
0.5
0.5
45-157 Ind. 1 Bul 34 Transit Egress Window Step 4 0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.2
0.2
0.2
0.2
0.8
0.2
45-158
45-200
California Glass, Entrance Door (Per Side)
Entrance Door Glass
Door Glass - Upper or Lower with Rubber
Seal - Replace
0.3
45-201 Entrance Door Glass Full Length (Per Leaf)
AG 2 Doors To Remove & Replace
Entrance Door Glass (Per Glass)
45-202
Rear or Side Door
Door Glass - Upper or Lower with Rubber
45-250
Seal - Replace
Ind. 1 Bul. 28- Switch Mod. P. Out Wind.
Rear Emer.
45-251
Remove C-2 Rear Emergency Thermo
Glass (upper & Lower)
45-252
Stationary
45-300
Rear Glass and Rubber Seal - Replace
45-301
"D" Window Glass
Index C2 1 Bul. 7D Windows trim
45-302
Installation
45-400
1
1
0.2
0.5
1
1
0.9
0.2
0.2
0.2
0.2
0.2
1
1.1
0.2
0.5
Index 1 Bulletin 26 Vibrating + 10 Windows
Page 5
0.2
0.5
0.2
0.5
0.2
1
0.5
0.3
0.3
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 46 - Barriers & Seats
OPT.
NO.
EF
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.1
0.1
0.1
0.1
0.1
t
0.3
0.3
0.3
0.3
0.3
0.3
For Syntec Seats Admin Time Completing
Data Collection Form (12-029)
0.4
0.4
0.4
0.4
0.4
0.4
46-02
46-03
Barrier Cover, Foam Pad or Plywood Remove & Replace (With Barrier Installed)
46-01
46-04
46-05
46-50
46-51
46-52
46-53
46-54
HD/
HDX
ER Conv. C2 Mino.
Operation Name
Barriers
Barrier Assembly Complete - Remove &
Replace
Barrier Cover - Remove & Replace (With
Barrier Installed)
Barrier Modesty Panel - Remove & Replace
Track Seating To Remove & Replace
Seats - FMVSS and NEA
Seat Assembly - Remove & Replace
(Includes Cushion Removal)
Seat Cushion Cover - Remove & Replace
(Includes Cushion Removal)
Seat Back Cover - Remove & Replace
(With Seat Installed)
Seat Back Cover, Foam, or Plywood Remove & Replace (With Seat Installed)
Seat Cushion Clip Assembly, Rear Replace (Includes Cushion Removal)
Seat Cushion to Frame Attaching Clip, Front
- Replace (Includes Cushion Removal)
Scuff Kick Pad - Replace
Seat Back Metal (NEA) - Remove &
46-57
Replace
Flip Seat Spring Replacement (PSB Index
46-58
10 Bulletin 11)
46-55
46-56
46-59
Page 6
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 46 - Barriers & Seats
OPT.
NO.
46-100
46-101
46-102
46-103
46-104
46-105
46-150
46-151
46-152
46-153
46-154
46-155
46-156
46-157
MODELS
HD/
HDX
Operation Name
Seat Back Assembly - Remove & Replace
Seat Cushion Assembly - Remove &
Replace (Per Cushion)
Ind 10 Bul 13 New Retaining brkt for flip
Ind. 10 Bul. 15 Flip Seat Cushion Cable mtg
tab breaking
Remove & Replace Metal Seat Frame
Ind. 10 Bul.16 A Thomas Metal Seat Back
Repairs
Driver's Seat, Thomas, Deluxe, and
Thinline
Seat Assembly - Remove & Replace
Back Assembly - Remove & Replace
Cover, Back - Remove & Replace
Cushion Assembly - Remove & Replace
Cover, Cushion - Remove & Replace
Slide Adjuster, Right Side or Left Side Remove & Replace
Seat Belt Assembly, Housing and RetractorRemove & Replace
Pedestal, Standard or Deluxe - Remove &
Replace
46-158 Tilt Adjuster Assembly - Remove & Replace
46-159
Tilt Base Hinge - Remove & Replace
46-160
Pedestal - Air
Tack Strip only - Per Seat
46-161
ER Conv. C2 Mino.
EF
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.5
0.8
0.5
0.8
0.5
0.8
0.5
0.8
0.5
0.8
0.8
0.8
0.8
0.8
0.8
0.4
0.3
0.7
0.2
0.5
0.4
0.3
0.7
0.2
0.5
0.4
0.3
0.7
0.2
0.5
0.4
0.3
0.7
0.2
0.5
0.4
0.3
0.7
0.2
0.5
0.4
0.3
0.7
0.2
0.5
0.6
0.6
0.6
0.6
0.6
0.6
0.2
0.2
0.2
0.2
0.2
0.2
0.9 0.9.5
0.9
0.9
0.9
0.9
0.4
0.5
0.8
0.3
0.4
0.5
0.8
0.3
0.4
0.5
0.8
0.4
0.5
0.4
0.5
0.8
0.3
Page 7
0.4
0.5
0.8
0.3
0.3
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 46 - Barriers & Seats
OPT.
NO.
46-162
46-163
46-164
46-165
HD/
HDX
Operation Name
Tack Strip & Rivets for Back
0.4
Upholstered back Assembly Removed &
Replace
0.8
Seat belt assembly/Restraing belt
Passenger- Housing/Retractor Remover
and Replace
0.2
To Remove & Replace Intergrated Driver's
Seat Belt
1.3
Page 8
ER Conv. C2 Mino.
0.4 0.4 0.4 0.4
EF
0.4
0.8
0.8
0.8
0.8
0.8
0.2
0.2
0.2
0.2
0.2
1.3
1.3
1.3
1.3
1.3
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 46 - Barriers & Seats
OPT.
NO.
MODELS
46-212
Operation Name
Thomas/ National Driver's Seat
Seat National to R &R (this includes Cover,
Base, Belt Bar, to R &R )
Armrest Cover to R &R
Armrest To R&R
Back Assembly To R &R (Disconnect Air
Lines to the Seat Back Remove Recline
knob; R&R the Seat Back & Armrests if
present
Cover, Seat, Back, To R&R Remove Arm
Rests if Present R&R Cover
Seat Back Foam to R&R (Remove
Armrests if Present Cover, Seat, Back,
Bolsters & Back Foam to R&R)
Cushion Heat Element R&R cushion Cover.
Disconnect Heater Wire from TCU (temp
control unit ), R&R Heat Element , R&R
Back Cover,
Back Heat Element R&R Back Cover
Disconnect Heater form TCU(Temp Control
Unit )
Heater Harness (To R&R Raise the
Cushion Do Not Remove Cushion From
Lower . Disconnect Cushion Heater Wire &
Back Heater Wire from Harness. Connect
New Harness to Cushion & Back Heater
Wires)
Heatert Switches (To R&R Raise Cushion
Do Not Remove Cushion From Lower.
Disconnect Harness From Both Switches
Than R&R the Switches).
Lumbar Bag, Seat, Single or Triple To R&R
(Remove the Armrests if Present,
Disconnect Air Lines To Seat Back and
R&R the Lumbar).
Frame, Seat, Back, (To R&R Back
Assembly Cover Seat Back , And Cushion
Seat Back Lumbar Back Seat Single or
Triple )
Swivel ( To R&R Air Base in up Postion,
Upper Seat Assembly Unbolted at Base
and Removed From Cab.)
46-213
Bolsters To R&R 1 0r 2 Bolsters ( Remove
Armrest if Prestent Than R&R Bolsters
46-200
46-201
46-202
46-203
46-204
46-205
46-206
46-207
46-208
46-209
46-210
46-211
46-214
46-215
46-216
46-217
Chugger, Lockout, ( To R&R Filp Cushion
Forward than R&R Chugger Lockout)
Chugger, Assembly to R&R Upper Seat
Assembly Unbolted at Base & Removed
from Cab Than R&R Chugger).
Track Kit To R&R Upper Seat Assembly
unbolted at Base & Remove from Cab
Adjuster Cushion Front 3 Position Seat To
R&R
HD/
HDX
ER Conv. C2 Mino.
EF
0.5
0.4
0.4
0.5
0.4
0.4
0.5
0.4
0.4
0.5
0.4
0.4
0.5
0.4
0.4
0.5
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
1.1
1.1
1.1
1.1
1.1
1.1
1
1
1
1
1
1
0.75 0.75 0.75 0.75 0.75
0.75
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.5
0.5
0.5
0.5
0.5
0.5
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
1.2
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.8
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.7
0.5
0.5
0.5
0.5
0.5
0.5
Page 9
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 46 - Barriers & Seats
OPT.
NO.
46-218
46-219
MODELS
HD/
HDX
Operation Name
Adjuster Cushion Front 6 position Seat To
R&R
0.6
Adjuster Cushion Front 2 position Seat To
R&R
0.4
Ajuster Cushion Rear Seat, Flip Cushion
Forward and R&R Rear Cushion Adjuster
Cushion Seat To R&R Unbolt from Cushion
46-221
Adjuster and R&R Cushion
Cushion Cover To R&R Unbolt From
Cushion Adjuster And R&R the Cushion
Cover
46-222
Air Valves 1 or 2 Seats Disconnect Valve
46-223
From Airlines and R&R the Valve
46-220
46-224
46-225
46-226
46-227
Air Valve 3 to 5 Seat To R&R Disconnect
Valve From Airlines and R&R the Valve
Air Valve 6 Seat to R&R Disconnect Valve
from the Airlines and R&R the Valve
Air Manifold Seat to R&R Disconnect
Manifold from Air Valves and Supply Than
R&R Manifold
Air Manifold Seat to R&R Disconnect
Manifold from Air Valves and Supply Than
R&R Manifold
ER Conv. C2 Mino.
EF
0.6
0.6
0.6
0.6
0.6
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.6
0.6
0.6
0.6
0.6
0.6
0.7
0.7
0.7
0.7
0.7
0.7
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.3
0.3
0.3
0.3
0.3
1.5
1.5
1.5
1.5
1.5
0.8
0.8
0.8
0.8
0.8
1.5
1.5
1.5
1.5
1.5
0.8
0.8
0.8
0.8
0.8
0.2
0.2
0.2
0.2
0.2
Upper Base Assembly Seat To R&R Belt
Bar Skirt Seat; Remove the cover Base,
Remove the Airline to Air Spring and Top
Mount of the Air Spring Seat Schock at Top
Shock Mount Shaft Base. Remove Arm
46-228
Assembly Upper and Lower Base Seat.
1.5
Air spring Seat To R&R Belt Bar Remove
Seat Skirt and Shroud Cover Base seat
than R&R the Air Spring
46-229
0.8
Lower Base Assembly To R&R Belt Bar
Seat the Skirt Seat R7R cover Base Seat
R&R Air Line to Air Spring and Top Mount
of Air Spring Seat; Shock at Top Shock
Mount Shaft Base Seat R/R the Arm
46-230
Assembly, Upper and Lower Base
1.5
Shock Seat To R&R Skirt Seat Remove the
46-231 Cover Base Seat and Remove the Shock 0.8
Skirt Seat to Remove Unbolt Track to Base
46-232
Bolts and Remove the Skirt
0.2
Page 10
Revision Date 12/12/2012
46-233
46-234
46-235
46.236
46-237
46-238
46-239
46-239
Base Assembly To R&R Belt Bar Remove
the Skirt Seat and Remove the Cover Base
Seatthan R&R the Base
Cover Base Seat To R&R Remove
Attachment Screws and Remove the Base
Cover
Belt Bar Seat To R&R Remove Tethers
Remove the Bolts from the Base than
Remove the Belt Bar
Lower Frame Seat To R&R upper seat
Assembly Unbolted at the Base and
Removed from Cab Back Asembly Seat.
Recline Adjuster Assembly Seat. Chugger
Lockout Seat, Adjuster Cushion Front 3
Postion Seat. Adjuster Cushion Front 6
postion Seat . Adjuster Cushion Front 2
Postion Seat. Adjuster Cushion Rear seat
Cushion Seat. Air Valves 1or 2 Seat,
Remove Air Valves 3 to 5 seat Than
Remove Air Valves 6 Seat.
Knob Back Recline Seat To R&R
Knob Cushion Adjuster To R&R
Shaft Base Seat To Remove Belt
Shaft Base Seat To R&R Belt Bar Seat.
Remove the Cushion Seat, Remove the
Arm Assembly Upper & Lower Base Seat
Remove the Skirt Seat Remove the Cover
Base Seat
0.8
0.8
0.8
0.8
0.8
0.8
0.2
0.2
0.2
0.2
0.2
0.2
0.3
0.3
0.3
0.3
0.3
0.3
1.5
0.4
0.4
0.8
1.5
0.4
4
0.8
1.5
0.4
0.4
0.8
1.5
0.4
0.4
0.8
1.5
0.4
0.4
0.8
1.5
0.4
0.4
0.8
0.8
0.8
0.8
0.8
0.8
0.8
Page 11
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 52 - Electrical
OPT.
NO.
52-01
52-02
52-03
Note
52-04
52-05
52-06
52-07
52-08
52-09
52-10
52-11
52-12
52-13
52-14
52-15
52-16
52-17
52-18
52-19
52-20
52-21
52-22
52-23
52-24
52-25
52-26
52-28
52-29
52-30
52-31
52-32
52-33
52-34
52-35
52-36
52-37
52-38
52-39
52-40
52-41
52-42
52-43
52-44
52-45
Operation Name
Light Assembly - Replace
Light Lens - Replace
Light Gasket - Replace
Back-up Lights, Stop Lights, Turn Signal
Lights, Tail Lights, Marker Lights, Dome
Lights, Stepwell Light and Warning Lights
will use the above time and operation
numbers.
Rocker Switch, Lights or Heater Motors Remove & Replace
Electrical Junction Block
Doran Monitor - Remove & Replace
Troubleshooting the Electrical Circui
Circuit Breaker/Fuse Replacement Per 2
Fuses
Fuse Block, 5 or 15 Gang - Remove &
Replace
Contactor or Bosch Relay- Remove &
Replace
Flasher, Weldon - Remove & Replace
P C Board Remove & Replace
Electric Door Switch
PSB Index 5 Bulletin 7, Rocker Switches
Not seating Properly
Heater Resister Remove & Replace
Inspection of Electical wring above Driver's
Window PSB Index 5 Bullten
Troubleshooting with the Service Link(no
Longer In Use)
Remove and replace switch hub module
(SHM)
Remove and replace warning light Visor
Ind.5 Bul.12 Safety start interlock switch
brkt.
Remove and replace and re-pin harness
connector
Remove and replace eight switch bank
(8SB)
Ind. 5 Bul. 19 Protective Cover
Remove and replace cab power distribution
module (PDM)
Repair main body Harness
Strobe Light Guard Remove & Replace
Index C2 7 Bul. 1 leaking Weldon Warning
(per lights)
Back up Alarm Remove & replace
Index C2 5 Bul 4 Switch Bank Gel Pac
Gasket C2
Index 5 Bul 21 Relocation of Access Panel
Courtesy Light
To Remove & Replace the Warning Light
Visors. C2 units built prior to body # 964210
Ind. 5 Bul. 24 Elec. Panel/PC Board
Securement inspec and install
Index C2 5 Bul. 7 Switch Hub Module
Repositioning
Index C2 5 Bul. 8 Removal of Switch Banks
Harness
Index C2 5 Bul. 9 PDM Power & Ground
Cable Routing Improvement
No Defect Found Diagnostic Time ( 1 year
from in service date)
Head Light Adjustment for the C2
HD/
HDX
0.2
0.1
0.3
ER Conv. C2 Mino.
0.2 0.2 0.2 0.2
0.1 0.1 0.1 0.1
0.3 0.3 0.3 0.3
EF
0.2
0.1
0.3
0.2
0.2
0.5
1
0.2
0.5
0.5
1
0.1
0.2
0.5
1
0.2
0.5
0.5
1
0.2
1
0.2
0.5
0.5
1
0.1
0.1
0.1
0.1
0.1
0.4
0.4
0.1
0.2
1
0.5
0.1
0.2
0.2
0.2
0.1
0.1
0.4
0.1
0.2
1
0.5
0.1
0.2
0.1
0.2
0.1
0.5
0.5
0.1
0.2
0.2
0.2
0.5
0.2
0.1
0.1
0.1
1
0.1
0.5
0.4
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.8
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.3
0.3
1
0.3
0.3
0.3
0.5
0.3
0.3
0.3
0.6
0.2
1
0.5
1
1
PSB C2 5-9R4 For Units Built After 768212
Index 5 Bul 1 Remote Mirror Fusing
0.5
To R & R Driver's Alert Sign.
0.8
Bonded Lights on C2 Units Built Prior To
Body # 964210
Ind. C2 5 Bul. 10 Side Directional /Marker
Lights
Dome Light Routing for Minotours
Index 5 Bul 25 ametek instrument cluster
software update.
0.2
Page 12
1
1
0.5
0.8
0.5
0.8
1
0.3
1
1
0.8
0.5
0.8
1.7
0.8
0.7
0.3
1
0.2
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 53 - Front Exterior
OPT.
NO.
53-01
53-02
53-03
53-04
53-05
53-06
53-07
53-08
53-09
53-10
53-11
53-12
53-13
53-14
53-15
53-16
53-17
53-18
53-19
53-20
53-21
HD/
HDX
Operation Name
Front End Cap/Hood To Remove &
Replace
Front Bumper Assembly, Shell - Remove &
Replace (Includes Painting & Refinishing)
Front Bumper Assembly, Help - Remove &
Replace
Tow Eyes - Remove & Replace
Headlight Assembly - Remove & Replace
(Includes Realignment)
Front Center Sheet - Remove & Replace
(Includes 53-01) (needs study)
Destination Sign Glass - Remove &
Replace
Pull Handle, Windsheield Cleaning Remove & Replace
Wiper Motor, Air or Electic - Remove &
Replace (Includes Removing Wiper Arm)
Wiper Control Valve - Remove & Replace
Washer Switch - Remove & Replace
Washer Nozzle - Remove & Replace
Washer Reservoir Pump - Remove &
Replace
Pilot Light - Remove & Replace
Wiper Controls, Intermittent - Remove &
Replace
Intermittent Wiper Control Replacement
(PSB Index 1 Bulletion 22)
Remove & Replace Wiper Blade Asm.
Ind. 1 Bull. 25 W/S Wiper linkage
interference mtd above w/s
Ind. 13 Bull. 29 Cowl Trim to Fender
Extension
Ind. 1 Bull. 25 W/S Wiper Linkage
not in use
ER Conv. C2 Mino.
EF
20
20
1.5
1.5
1
1
1
0.5
0.5
0.2
0.8
0.2
0.3
0.4
0.4
0.3
0.3
0.3
1
0.2
0.2
0.2
0.2
0.5
0.5
1
0.2
0.3
0.2
0.2
0.3
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.3
0.3
0.3
0.2
0.2
0.2
0.3
0.2
0.4
0.3
0.3
0.2
0.3
0.1
0.2
0.2
0.2
0.3
0.1
0.2
1.5
1
2.5
Page 13
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 53 - Front Exterior
OPT.
NO.
53-22
53-23
53-24
53-25
53-26
53-28
53-29
53-30
53-31
53-32
53-33
53-34
53-35
MODELS
HD/
HDX
Operation Name
Ind. 13 Bull. 32 Heat Shield Bracket
Vibration
not in use
Ind. 13 Bull. 35 Hood Brace
Ind. 4 Bull. 9 Header Repair # 2
Ind. 4 Bull. 9 Header Repair # 1
Ind. C2 14 Bul. 3 Black eyes Conversion
Index 14 Bul. 9 Folding Step Adaptor
Bracket
0.3
Ind. C2 14 Bul.8 Quarter Fender Fix
Install Angle On Fit Electrical Panel
0.7
To Repair Front End Cap / Hood Warning
Light Area. (Per Side)
7
To Repair Mid Section of Front End Cap
Hood
5
To Adjust the Hood on C2's During PDI
Only
To Install front School Bus Decal Overlay
Page 14
ER Conv. C2 Mino.
EF
0.5
0.3
5
0.5
0.1
0.2
7
5
0.5
0.3
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 54 - Side Exterior
OPT.
NO.
54-01
54-02
54-03
54-04
54-05
54-06
54-07
54-08
MODELS
HD/
HDX
Operation Name
Motor for Power Ventilator - Remove &
Replace
0.5
Roof Static Ventilator - Remove & Replace
(Includes Painting)
0.5
Drip Molding Trim End, Front (Each) Remove & Replace
0.2
Panel, Rear Air Intake - Remove & Replace
(Includes Painting & Refinishing)
1.5
Side Panel Below Engine Access Door Remove & Replace (Includes Painting &
Refinishing)
1
Pilaster - Remove & Replace (Includes
Painting & Refinshing)
0.7
Fuel Door Assembly - Remove & Replace
0.3
(Includes Painting)
54-16
Fuel Hole Trim Ring - Remove & Replace
Exterior Compartment Locks /Latches
Remove & Replace (Fuel Door Lock
Assembly)
Fender (Each) - Remove & Replace
Includes Painting & Refinishing (Includes
54-37)
Reflector - Remove & Replace
Radiator Fill/ Power Steering Access Door
Assembly - Remove & Replace (Includes
Painting & Refinishing)
Recirculating Shields, Radiator - Remove &
Replace
Side Emergency Door or Lift Door Remove & Replace (Includes Painting &
Refinishing).
Hinge - Greaseable, Side Emerg. Door Remove & Replace (Includes Painting &
Refinishing).
54-17
Door, Electrical Panel Access - Remove &
Replace (Includes Painting & Refinishing
54-09
54-10
54-11
54-12
54-13
54-14
ER Conv. C2 Mino.
EF
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.2
0.2
0.2
1.5
1
0.7
0.7
2.5
0.7
0.7
0.3
0.3
0.3
0.3
0.3
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.8
0.1
2.9
0.1
0.8
0.1
0.1
0.5
0.5
0.5
0.5
0.5
0.3
4.5
4.5
4.5
3
4.5
4.5
1
1
1
0.2
1
1
1
1
1
Page 15
1
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 54 - Side Exterior
OPT.
NO.
54-18
54-19
54-20
54-21
54-22
54-23
54-24
54-25
54-26
54-27
54-28
54-29
54-30
54-31
54-32
54-33
54-34
54-35
54-36
54-37
HD/
HDX
0.7
Operation Name
Battery Box Door - Remove & Replace
Battery Box Slide Tray - Remove & Replace
Hold Down Angle and Rods - Remove &
Replace
Latch, Tray Hold in Handle - Remove &
Replace
Ind. 2 Bul. 34 Engine Vent Door Stop
Damaging Charge Air Cooler (TL960 .8)
Ind. 4 Bul. 8 Air Plenum Box Splitting
Ind. 8 Bul. 1R Flettner Ventilator System
Ind. 4 Bul. 10 Air Inlet Panel Cracks
Ind.4 Bul. 11 Lower Rear Panel Repair
Ind. 2 Bul. 2 Lower Skirt Access Comp.
Water Leaks. ( Luggage Box)
Ind. 2 Bul 2 Lower Skirt (A/C) Access
Comp. Water Leaks
Remove And Replace the End Caps
(Includes Paint)
Remove & Replace Rub rail per window
section. This does not include paint
Index 3. Bul 14 Battery Box Reinforcement /
Tray Replacement
To Remove & Relpace Fenderette Steel /
Rubber
Ind. SSC Bul. 9 Battery Box Door
Reinforcement
PSB 3-14 Battery Box Reinforcement
For the Side Sheet Replacement (Per
Sheet to R/R).
To Remove & Replace Battery Box Includes
Door & Tray Assembly
To R & R C2 Fender
ER Conv. C2 Mino.
0.7 0.7 0.5 0.7
EF
0.7
0.7
0.7
0.7
0.7
0.7
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
1
0.4
0.8
1
0.4
1
1
1
6
0.4
0.2
0.1
0.1
0.1
1
0.8
0.8
0.1
1
0.8
0.8
0.8
0.8
1.5
1.5
3
3
0.5
1
1.5
1.5
1.5
3
3
3
Page 16
4
0.5
Revision Date 12/12/2012
STANDARD REPAIR TIMES
OPT.
55-01
55-02
Group 55 - Rear Exterior
Operation Name
Mud Flap - Remove & Replace
55-03
Mud Flap, Full Width - Remove & Replace
Engine Compartment Door - Remove &
Replace, Includes Transferring Lights &
Hinge / Hardware
55-04
Engine Compartment Door Hinge - Remove
& Replace (Includes Painting & Refinishing
HD/
0.3
MODELS
ER Conv. C2 Mino.
0.3 0.3 0.3 0.3
EF
0.3
0.8
0.8
0.8
2
2
1
1
55-05 Rear Escape Hatch - Remove and Replace 2
Rear Escape Hatch Seal - Remove &
55-06
Replace
0.5
Rear Escape Hatch Hinge - Remove &
55-07
Replace
1
Rear Escape Hatch Handle - Remove &
55-08
Replace
0.3
55-09
55-10
55-11
55-12
55-13
55-14
55-15
55-16
55-17
Thomas Nameplate - Remove & Replace
Rear Bumper Assembly - Remove &
Replace
Rear Bumper Trim - Remove & Replace
(Includes Painting & Refinishing)
Trim End Zee - Remove & Replace
Rear Bumper Assembly, Help - Remove &
Replace
Not In Use
To Remove & Replace The Front
Wheelhouse Extensions on the Minotours
(Per Unit)
To Install Rear School Bus Decal Overlay
Mud Flap Brace R/R Protector From DPF
to .3 HDX Only
0.8
0.8
2
0.2
0.2
0.2
0.2
0.2
0.2
0.5
0.51
0.5
0.5
0.5
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.8
0.8
0.8
0.8
0.8
0.3
0.3
0.3
Page 17
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 56 - Roof
OPT.
NO.
56-01
56-02
56-03
56-04
56-05
56-06
56-07
56-08
56-09
56-10
56-11
56-12
MODELS
Operation Name
Roof Escape Hatch Lid (Specialty)
Roof Escape Hatch Rubber Gasket
(Specialty)
Rubber Gasket - Remove & Replace
Roof Escape Hatch Assembly (Transpec) R
& R Change Gasket
Handle & Base Assembly (Transpec) Removes & Replace
Release Handle Shield - Remove &
Replace
Release Hinge with Alarm Switch - Remove
& Replace
Sealing Gasket - Remove & Replace
Mirco Switch (Specialty)
Roof Sheets R & R
Remove & Replace Roof Hatch Assembly
(Specialty)
Index C2 4 Bul. 1 Sealing Bulkhead / Roof
Areas
HD/
HDX
0.2
ER Conv. C2 Mino.
0.2 0.2 0.2 0.2
EF
0.2
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
0.1
1.1
1.1
1.1
1.1
1.1
1.1
0.3
0.3
0.3
0.3
0.3
0.3
0.2
0.2
0.2
0.2
0.2
0.2
0.3
0.1
0.2
7
0.3
0.1
0.2
7
0.3
0.1
0.2
7
0.3
0.1
0.2
7
0.3
0.1
0.2
7
0.3
0.1
0.2
7
1
1
1
1
1
1
Page 18
1
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 60 - Interior
OPT.
NO.
60-01
60-20
60-21
60-50
60-51
60-52
60-53
60-54
60-55
60-56
60-100
HD/
HDX
ER Conv. C2 Mino.
EF
0.2
0.2
0.2
0.2
0.2
0.2
To R & R Padded Shoulder Rail
0.3
Driver's Area
Instrument Panel Cover, L.S. or R.S. Remove & Replace
1
Instrument Panel Cover, Centerface Plate
R&R
2
Floor Covering, Driver's Area and Driver's
Island Trim - Remove & Replace ( Includes
Removal of Driver's Seat)
1.2
Kick Panel Assembly, Right Side of Column
Remove & Replace
Defroster Channel, Each Side - Remove &
0.8
Replace ( includes Center Trim )
0.3
0.3
5
0.3
0.3
0.3
0.4
0.4
0.4
2
2
2
1.2
1.2
1
0.3
0.5
0.4
0.5
Operation Name
Upper Driver's Area
Plexiglass Sun Visor - Remove & Replace
Interior Side Panel
Remove & Replace Lower Switch Cabinet
Remove & Replace Access Panel
Upper Door Area
Access Panel, Door Mechanism
Compartment - Remove & Replace
(Includes Door Pad)
Hinged Access Panel, Door Mechanism
Compartment - Remove & Replace
(Includes Door Pad)
0.4
2
1.5
1
0.5
0.5
0.1
0.3
0.3
0.3
0.1
0.1
60-102 Upper Door Post Trim - Remove & Replace 0.3
Access Door, Front Hood with Hinge and
Hardware - Remove & Replace ( Based on
a Painted Door )
1
60-103
Door Latch, Front Hood Assembly 60-104
Remove & Replace.
0.2
60-105
Front Header Bulkhead Trim
60-101
0.5
Page 19
0.2
0.3
0.3
0.1
0.1
0.1
0.3
0.3
0.3
0.3
1
1
1
1
0.2
0.2
0.2
1.7
0.2
1.7
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 60 - Interior
OPT.
NO.
60-150
60-151
60-152
60-153
MODELS
Operation Name
Door Area
Inner Capping, Main Body Door Post Remove & Replace
Rubber Tread, All Steps, Outward Opening
or Jacknife Door - Remove & Replace (Per
Step)
Step Trim - Remove & Replace
Index C2 14 Bul. 5 Folding Step Inp.
(Per Step)
Rear
Floor Covering, Smooth - Remove &
Replace (Per Foot) ( Includes Isle Strip,
Molding , and the Removel Of Seats and
Heaters)
Floor Covering, Rib - Remove & Replace
(Per Foot )( Includes aisle Strip and
Molding)
Wheelhouse Covering Molding and Trim
Cap - Remove & Replace
HD/
HDX
ER Conv. C2 Mino.
EF
0.8
0.8
0.8
0.8
0.8
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.6
0.6
0.6
0.6
0.6
0.6
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.5
0.2
0.2
0.2
0.2
0.2
0.5
0.2
0.2
0.2
0.5
0.2
0.5
0.2
0.5
0.2
1
1
1
2
1
1
0.3
0.3
0.3
0.2
0.3
0.3
0.1
0.1
0.1
0.1
0.1
0.1
0.3
0.3
0.2
0.2
Heater Hose Cover, over the wheelhouse to
60-210
remove & replace (with seats installed)
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.2
0.2
1.5
0.2
0.2
60-200
60-201
60-202
60-203 Wheelhouse Covering - Remove & Replace
60-204
Cover Strip - Remove & Replace
Headlining, Standard or Acoustical Remove & Replace (Per Sheet) (Includes
Removal of Window Header Molding &
Refinishing)
60-205
Window Header Molding, Curtain Rail 60-206
Remove & Replace (Per Section)
Shoe Molding, Zinc Coated Steel - Remve
60-207
& Replace (Per Foot)
Heater Hose Cover, Davenport - Remove &
60-208
Replace
Heater Hose Cover, Rear, Wheelhouse to
Davenport - Remove & Replace (With
Seats Installed)
60-209
60-211 Heatet Hose Cover - Standard (per Section) 0.2
60-212
Ind. C2 9 Bul. 2 curtain box securemen
Ind. C2 9 Bul. 3 Bulkhead Access. Track
60-213
Bar
To Remove & Replace Plywood
60-214
Replacement Per Section
2
To Remove & Replace Seat Tracking In
60-215
Floor (Per Foot)
0.2
Index C2 9 Bul. 5 Driver's Access. Tray
60-216
Improvement
Page 20
1.2
2
2
2
2
2
0.2
0.2
0.2
0.2
0.2
0.7
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
60-250
60-251
60-252
60-300
Rear Escape Hatch
HDX
Cylinder, Rear Escape Hatch - Remove &
Replace (Includes Ball Studs and Safety
Retainer Clip)
0.3
Upper or lower Bracket, Gas Spring Remove & Replace
1
Lock Assembly and Spacer Shim - Remove
& Replace
0.5
Engine Cover
Engine Cover - Remove & Replace
(Includes Transfer of Hardware )
ER CONV C2 MINO
0.3
1
0.5
0.5
60-301 Engine Cover Latches - Remove & Replace
60-302 Engine Cover Door - Remove & Replace
60-303
Seal Engine Cover - Remove & Replace
Insulation - Engine Cover Remove &
60-304
Replace
Ind 3 Bul. 12 Engine Cover Hardware
60-305
Improvement
Under the passenger Window Area
60-400
To Remove & Replace Interior Side Panel
(Per Sheet) Includes R/R the Seats.
EF
0.3
0.3
0.3
0.3
1
3.8
Page 21
3.8
3.8
3.8
3.8
3.8
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 64 - Doors
OPT.
NO.
64-01
64-02
64-03
64-04
64-05
64-06
64-07
64-08
64-09
64-10
64-11
64-12
64-13
64-14
64-50
64-51
64-52
64-53
64-54
64-55
64-56
Operation Name
Outward Opening Doors
Front Leaf, Door Assembly, Shell Only, Remove & Replace (Includes 45-200, 6403, 64-05)
Rear Leaf, Door Assembly, Shell Only, Remove & Replace (Includes 45-200, 64-03
64-05, 64-07)
Rubber Cushion, Entrance Door - Remove
& Replace
Door Hinge, Greaseable Assembly Remove & Replace (Includes Trim Panel
and Barrier Removal & Replacement)
Rubber Seal, Door Hinge - Remove &
Replace
Rubber Seal, Door Header with Insert Remove & Replace
Finger Guard, Over Hinge with Strip and
Angle - Remove & Replace
Ind. 2 Bul. 33 Improper Ent. Door Seal at
Header
IND. 2 Bul. 35 Air Operated O/O Door
Linkage
In. 2 Bul. 46 Door Seal Installation
Improvement
Exterior Keyswitch Remove & Replace
HD/
HDX
ER Conv. C2 Mino.
EF
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
0.3
0.3
0.3
0.3
0.3
0.3
2
2
2
2
2
2
0.5
0.5
0.4
0.5
0.4
0.4
0.2
0.2
0.2
0.2
0.2
0.2
1
1
1
1
1
1
0.2
0.2
0.3
0.3
0.5
Ind. 2 Bul. 39 Aluminum Rear Engine Door
In. 2 Bul. 48 Alum. Ent. Door Fastener
Inprovement
1.5
To Remove and Replace an AG 2 Door
Leaf on a C2 (Per Door Leaf)
Outward Opening Door Control
Manual Door Control Control Handle Remove & Replace
Yoke, Door Control Mechanism - Remove &
Replace (Includes Door Adjustment)
Bracket, Door Control Control Mechanism Remove & Replace
Door Control Rod - Remove & Replace
(Includes Door Adjustment)
End Bearing, Spherical - Remove &
Replace (Includes Door Adjustment)
Stud, Door Control Handle - Remove &
Replace
Rod, Overhead Door Mechanism (Includes
60-100)
Page 22
0.3
0.5
0.1
1
1.5
1
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.6
0.6
0.6
0.6
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 64 - Doors
MODELS
OPT.
NO.
Operation Name
Yoke, Overhead Door Mechanism (Includes
64-57
60-100)
Cam, Front or Rear, Overhead Door
64-58
Mechanism (Includes 60-100)
Air Operated Outward Opening or
Jacknife Door (64-100 Through 64-109
Including 60-100)
Air Door Restrictor,Release Valve and / or
Slow Start Valve - Remove & Replace
64-100
Rear Mount, Door Cylinder - Remove &
64-101
Replace
Air Door Cylinder & Actuator - Remove &
Replace (Includes Removing of Cover &
64-102
Adjustment)
64-103 Straight Yoke, 5/8"-18 - Remove & Replace
64-104
Adjustable Yoke - Remove & Replace
Overhead Rod, Door Control - Remove &
64-105
Replace (Includes 64-104 & 60 100)
Air Pressure Regulator & Door Solenoid Remove & Replace
64-106
64-107
Control Valve - Remove & Replace
Three Way Emergency Valve - Remove &
64-108
Replace
Pivot Bracket, Air Operated Jackknife Door 64-109
Remove / Replace
64-110
Camozzi Valve Handle
End Bearing, Spherical - Remove &
64-111
Replace (Includes Door Adjustment)
64-112 Stud Door Hex Shaft To Remove & Replace
Ind. C2 2 Bul-13 For improved Air Door
64-113
Operation
Ind. C2 2 Bul-14 Manual Vandalock
64-114
Installation
64-115
Changing Electric Door to Air Door
Index C2 2 Bul. 17 Electric Door Mech.
64-116
Retrofit
Ind. C2 2Bul. 19 AG 2 Electric Door Level
64-117
Improvement
To R&R Pivot Block AG2 Door In
Conjunction With 64-14
64-118
HD/
HDX
ER Conv. C2 Mino.
EF
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.9
0.9
0.9
0.9
0.9
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.6
0.3
0.6
0.3
0.6
0.3
0.6
0.3
0.6
0.5
0.3
0.3
0.3
0.3
0.3
0.5
0.1
0.5
0.1
0.5
0.1
0.5
0.1
0.5
0.1
0.2
1.5
0.2
0.2
1.5
0.2
1.5
0.2
Page 23
1.6
0.7
9.2
2
0.4
1.5
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 64 - Doors
OPT.
NO.
MODELS
HD/
HDX
Operation Name
Electric Operated Outward Opening
Door
64-125 Electric Door Actuator - Remove & Replace
64-126 Electric Actuator Yoke - Remove & Replace
Electric Actuator Pivot Bracket - Remove &
64-127
Replace
Electric Door Control Switch - Remove &
64-128
Replace
Emergency Release Handle - Remove &
64-129
Replace
64-130 Air Operated Outward Open Entrance Door 0.5
64-131
Ind. 2 Bul 40R Start Press Reduction
Index 2 Bul. 49 Door Aclualor Inpt. Header
64-132
Repair
Index C2 5 Bul. 6 Air Door W/Elec. Ext
64-133
Door Control Improvement
64-134
64-135
64-136
ER Conv. C2 Mino.
EF
0.4
0.4
0.4
1
0.4
0.2
0.2
0.2
0.2
0.2
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.2
0.2
0.2
0.2
0.2
0.5
0.3
0.5
0.3
0.5
0.5
0.3
1.4
0.7
Index cC2 02-12 AG 2 Door Leaf Bracket
Ind. SS C2 2 Bul. 3R AG2 Door Pivot Blk
repair methods
Ind. SS C2 2 Bul. 11 frt. Lift/suicide Door
Vandolock Per Door
0.5
0.6
1
64-137 Ind. SS C2 Bul. 12 AG2 Elec. Door Retrofit.
Lower Seal Modification Retrofit on Pre64-138
AG2 Doors
64-139
Air Door Diagnostic
0.5
Page 24
9
0.5
0.5
2
0.5
0.5
0.5
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 64 - Doors
OPT.
NO.
64-150
64-151
64-152
64-153
64-154
64-155
64-156
64-157
64-158
64-200
64-201
64-202
64-203
64-204
64-205
64-206
HD/
HDX
Operation Name
Jackknife Doors
Rear Leaf, Jackknife Door Assembly, Shell
Only - Remove & Replace Includes Paint &
Refinish
Front Leaf, Jackknife Door Assembly, Shell
Only - Remove & Replace Includes Paint &
Refinish
Greaseable Center Hinge Assembly,
Jackknife Door - Remove & Replace
Greaseable Door Hinge Assembly,
Jackknife Door - Remove & Replace
Rubber Cushion, Entrance Door - Remove
& Replace
Rubber Seal, Door Center - Remove &
Replace
Camroll Bearing - Remove & Replace
Rubber Seal, Top of Door with Retainer Remove & Replace
Rubber Seal, Bottom - Remove & Replace
Jackknife Door Control
Arm Stud, Door Control with Spacer
Remove & Replace
End Bearing, Spherical - Remove &
Replace
Door Control Rod - Remove & Replace
Door Control Yoke - Remove & Replace
Bracket, Door Control Mechanism Remove & Replace
Ind. 2 Bul. 31 Manual J/K Door Hard to
close
Ind. 2 Bul. 38 Manual J/K Door Hinge
replacement
Page 25
ER Conv. C2 Mino.
EF
2
2
6
6
0.2
0.2
1.7
1.7
0.3
0.3
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.3
0.2
0.2
0.3
0.2
0.2
0.3
0.2
0.2
0.2
0.2
1.3
2
2
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 64 - Doors
OPT.
NO.
64-250
64-251
64-252
64-253
64-254
64-255
64-256
64-257
64-258
64-259
Operation Name
Emergency And Lift Door
Rear or Side Emergency Door Shell
Includes Refinishing.
Door Hinge, Emergency, Greaseable
Assembly - Remove & Replace
Lock Emergency Door Assembly - Remove
& Replace
Handle, Emergency Door Assembly Remove & Replace
Hinge Strap, Door Stop - Remove &
Replace
Passenger Buzzer Switch - Remove &
Replace (Includes Removal of Cover)
Door Header Pad - Remove & Replace
Seal Rubber Door
Replace Prop Rod
Lock Emergency Door - 3 Point, Remove &
Replace
64-260 Ind. 2 Bul. 1 Emerg. / Lift Door Seal Retrofit
Ind. C2 2 at Bul 6 Rear Vandolock w/opt.
64-261
Interlock
Index C2 2 Bul. 8 Keyswitch Flip Cover
64-262
Enterance Door
64-300
not in use
64-301
Trim Around Exit & Lift Doors
Ind. C2 2 Bul 5 Entrance Door Gap at step
64-302
Tread.
64-303
64-304
64-305
64-306
64-307
Emergency Door Release Cable (same as
Vandalock) to R&R (Minotour Units this
Includes R&R of Parts To Access Cable)
Vandalock to Remove and Replace
Index C2 2 Bul. 9 AG 2 Door Rattle
Ind SS C2 2 Bul. 8 Vandalock Interlock
Door Switch Replacement
For Painted Emeryency Door C2
HD/
HDX
ER Conv. C2 Mino.
EF
4.5
4.5
4.5
4.5
4.5
4.5
1
1
1
0.3
1
1
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.3
1
0.2
0.2
0.3
1
0.2
0.2
0.3
1
0.2
0.2
0.3
1
0.2
0.2
0.3
1
0.2
0.2
0.3
1
0.2
0.4
0.4
0.4
0.4
0.4
0.4
1
1
4.5
0.5
0.5
0.5
0.7
0.3
1
1
1
1
0.4
0.5
64-500 Fixing AG2 Entrance Door Vandalock Rattle
Page 26
0.5
0.5
1
0.5
0.3
0.2
0.5
0.5
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 65 - Accessories
OPT.
NO.
MODELS
65-03
65-04
Operation Name
Mirrors
Mirror Assembly - Remove & Replace
Crossview Brace & Bracket - Remove &
Replace
Mirror Bracket, Exterior Assembly - Remove
& Replace
Not in Use
65-05
Heated Mirror Switch - Remove & Replace
65-01
65-02
Ind. 14 Bul. 4 Mirrorlite Crossview Mirrors
Ind. 14 Bul. 6 European - Style Mirror Mount
65-07
improvement
Ind. 14 Bul. 6 European - Style Mirror Mount
65-08
Torque
65-09
To Remove & Replace the Interior Mirror
65-10
Index 14 Bul. 10 Z bracket Installation
Index. C2 14 Bul. 8 Cross View - Fixed
65-11 Mount
Radios
Radio - Remove & Replace (for Radio
65-50
Exchange
65-51
Speaker - Remover & Replace
65-52
Antenna - Remove & Replace
External PA Speaker (Includes Mount)
65-53
Remove & Replace
65-54
Microphone - Remote Mount
65-55
Re-Wire EF Cross Arm for Wisc. Only
65-56
Crossing Arm Remove & Replace
Defroster Fan
Defroster Fan Assembly, 12 Volt - Remove
65-100
& Replace
Stop Signs - Air Operated
Stop Sign Assembly (Same as Stop Arm) 65-150
Remove & Replace
Return Spring - Remove & Replace
65-151
(Includes Removal of Air Pan Cover )
HD/
HDX
ER Conv. C2 Mino.
EF
1.2
1
1
1
1
0.2
0.2
0.3
0.4
0.3
0.2
1
0.3
0.3
0.3
0.3
0.3
0.3
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.2
0.5
0.2
0.4
65-06
0.5
0.5
1
0.2
1
0.2
0.2
0.8
0.5
0.2
0.3
0.5
0.2
0.3
0.5
0.2
0.3
0.5
0.2
0.2
0.5
0.2
0.3
0.5
0.2
0.3
0.3
0.6
0.3
0.6
0.3
0.6
0.3
0.6
0.3
0.4
0.5
0.5
0.5
0.5
0.5
0.3
0.6
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.3
0.3
0.3
0.3
0.3
Page 27
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 65 - Accessories
OPT.
NO.
65-152
65-153
65-154
65-155
65-156
65-157
65-158
65-159
65-160
65-161
65-162
65-200
65-201
65-202
65-203
65-204
65-205
65-250
65-251
65-252
65-300
65-301
MODELS
Operation Name
Return Cable Assembly - Remove &
Replace ( Includes Removal of Air Pan
Cover)
Nylon Pulley - Remove & Replace
(Includes Removal of Air Pan Cover)
Diaphragm with Plates and Retaining Ring
Remove & Replace
Valve and Regulator Assembly - Remove &
Replace
Remove & Replace Stop Arm Assembly
(Specialty)
Remove & Replace Stop Arm Air Cradle
(Specialty)
Remove & Replace Cross Arm Assembly
(Specialty)
Remove & Replace Cross Arm Motor
Cradle (Specialty)
Remove & Replace Cross Arm Air Cradle
(Specialty)
Remove & Replace Cross Arm Motor /
Clutch (Specialty)
Index C2 8 Bul. 1 Reg/Solenoid Plumbing
for air stop signs / gates
Stop Signs - Electric
Relay - Remove & Replace (Includes
Removel of Rear End Cover Plate)
Limit Switch - Remove & Replace (Includes
Removal of Rear End Cover Plate)
Gear Motor with Bracket - Remove &
Replace
Electric Base Assembly - Remove &
Replace
Remove & Replace Stop Arm Motor Cradle
(Specialty)
Remove & Replace Stop Arm Motor /Clutch
(Specialty)
Stop Signs Blades
Stop Sign Blades - Remove & Replace
Stop Sign Blades with Lights
Remove & Replace Stop Arm Blade
(Specialty)
Luggage Compartments
Door Hinge, Luggage Compartment Remove & Replace
Recessed Door Handle Assembly with
Locks and Rods - Remove & Replace
HD/
HDX
ER Conv. C2 Mino.
EF
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.3
0.4
0.4
0.4
0.4
0.4
0.4
0.5
0.5
0.5
0.5
0.5
0.5
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.1
0.3
0.1
0.3
0.1
0.3
0.1
0.3
0.1
0.3
0.1
0.3
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
Page 28
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 65- Accessories
OPT.
NO.
65-302
65-303
65-304
65-305
65-306
65-307
HD/
HDX
Operation Name
Luggage Compartments - continued
Door, Luggage Compartment, Welded
Assembly - Remove & Replace (Includes
Transfer of hinge, Rubber, and Lock
Assembly) (Per Door) Includes Parts
Refinish Door
Rubber Seal - Remove & Replace
Open Top Box, Plumbing Access Panel
Remove & Replace
210/Storage Box Above Drivers Sash
Storage Box Mounting Bracket
To R & R Sanders
Decals
Decals
"School Bus" Decal For front or rear to
Remove or Replace
"Safety Equipment Inside - Emergency
Exit/Door Decal To Remove & replace
ER Conv. C2 Mino.
2.5
1
2.5
1
0.5
0.5
2.5
1
2.5
1
EF
2.5
1
2.3
2.3
2.3
0.5
0.5
2.3
0.1
0.1
0.1
0.1
0.1
0.1
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.2
0.2
0.2
0.2
0.2
0.3
0.3
0.3
0.3
0.3
0.3
4.2
4.2
4.2
4.2
4.2
4.2
65-600 To Remove & Replace the Wheel Chair Lift
65-601
To R&R the Arm Pin
65-602
To R&R the Ball Joint
65-603
To R&R the Cable - Roll Stop
65-604
To R&R the Cylinder - Repair
65-605
To Replace the Cylinder
65-606
To R&R the Flow Control
65-607
To R&R the Handrail Wring Assembly
65-608
To R&R the Hose
65-609
To R&R the Kickout Assembly & Spring
65-610
To R&R the Limit Switch
65-611
To Replace the Motor
65-612
To R&R the Occupant Restraint Belt
1.5
0.3
0.5
0.5
0.8
0.8
0.5
1
0.5
0.5
0.5
0.5
0.5
1.5
0.3
0.5
0.5
0.8
0.8
0.5
1
0.5
0.5
0.5
0.5
0.5
1.5
0.3
0.5
0.5
0.8
0.8
0.5
1
0.5
0.5
0.5
0.5
0.5
1.5
0.3
0.5
0.5
0.8
0.8
0.5
1
0.5
0.5
0.5
0.5
0.5
1.5
0.3
0.5
0.5
0.8
0.8
0.5
1
0.5
0.5
0.5
0.5
0.5
1.5
0.3
0.5
0.5
0.8
0.8
0.5
1
0.5
0.5
0.5
0.5
0.5
65-613
65-614
65-615
65-616
65-617
65-618
65-619
65-620
65-621
65-622
65-623
0.5
0.3
1
0.5
0.5
0.8
0.5
0.5
0.3
0.3
0.5
0.5
0.3
1
0.5
0.5
0.8
0.5
0.5
0.3
0.3
0.5
0.5
0.3
1
0.5
0.5
0.8
0.5
0.5
0.3
0.3
0.5
0.5
0.3
1
0.5
0.5
0.8
0.5
0.5
0.3
0.3
0.5
0.5
0.3
1
0.5
0.5
0.8
0.5
0.5
0.3
0.3
0.5
0.5
0.3
1
0.5
0.5
0.8
0.5
0.5
0.3
0.3
0.5
65-400
65-401
65-402
65-403
65-500
65-700
To R/R Stop Arm Decal
Book Cases
To Remove & Replace Book Cases
Wheel Chair Lift
To R&R the Out board Rollstop (powered)
To R&R the Pendant to Plug- Rewire
To R&R the Platform
To R&R the Platform Post (vertical arm)
To R&R the Pressure Switch
To R&R the Pump and Motor
To R&R the Pump Unit Manual Back up
To R&R the Soleniod
To R&R the Toggle or Rocker Switch
Torsion Bar / Spring
To R & R The wheel Chair Track
NON TBB Chassis
Non TBB Chassis Minotour To R/R The
Drive Line Guard
Webasto Scholastic Series (45,000 Btu)
Standard Repair
0.2
Testing & Diagnosis (30 Minutes to perform
a Functional Test To Isolate Defective
Components. Diagnosis Test Equipment,
Part Number 1302691A, Is Available for the
Scholastic Series Product)
0.5
65-800
Exterior Component Repair (Exterior
Components Would Include: Control Unit, 7
Day Digital Timer, Coolant Pumps, Relays
Thermostats)
65-801
0.5
Easily Accessible Interior Component
Repair. (Easily Accessible Interior
Components Would Include: Flame
Detectors, Fuel Soleniod, Combustion
Chamber, Internal Wiring Harness,
Electrodes)
0.8
65-802
Complete Dismantling Repair &
Reassemble. (Complete Dismantling Repair
& Reassemble Would Include: Heat
65-803
Exchanger, Shaft or Bearing Assembly)
2.3
1
Page 29
0.5
0.5
0.5
0.5
0.8
0.8
1
1
Revision Date 12/12/2012
Webasto Thermo Top / TSL17 (17,000
Btu) Standard Repair
Teasting & Diagnosis ( 30 Minutes to
Perform a Functional Test to Isolate
Defective Components. Diagnosis Test
Equipment, Part Number 1301728B, Is
Available for the Thermo Top Product.)
65-804
Exterior Component Repair (Exterior
Components Would Include: Fuel Pump,
Coolant Pump, Timers)
65-805
Complete Dismantling Repair &
Reassemble. (Complete Dismantling Repair
& Reassemble Would Include: Removal &
Replacement of Thermo Top)
65-806
Page 30
0.5
0.5
0.5
0.5
1
1
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 66 - Heaters
OPT.
NO.
66-01
66-02
66-09
66-14
Operation Name
Front Heater Core - Remove & Replace
Front Heater Motor - Remove & Replace
Front Heater or Defroster Control Cables Remove & Replace
Left Front Heater Core - Remove &
Replace
Left Front Heater Motor - Remove &
Replace
Stepwell and Right Front Heater Core Remove & Replace
Stepwell and Right Heater Motor - Remove
& Replace
Underseat Heater Core - Remove &
Replace
Underseat Heater Motor - Remove &
Replace (Includes 66-08)
Booster Pump - Remove & Replace
66-15
66-16
66-17
Heater Cut off Valve - Remove & Replace
Heater/Engine Coolant Pressure Test
Drain and Refill Cooling System
66-03
66-04
66-05
66-06
66-07
66-08
HD/
HDX
1
0.5
ER Conv. C2 Mino.
1
0.5
EF
0.9
0.5
0.9
1
0.5
0.5
0.7
0.3
0.3
0.4
0.4
0.4
0.4
0.4
0.4
0.7
1
0.7
1
0.7
0.5
0.7
1
0.7
0.5
0.7
0.6
0.5
0.5
1
0.5
0.5
1
0.5
0.5
1
0.5
0.5
1
0.5
0.5
1
0.5
0.5
1
Page 31
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 66 - Heaters
OPT.
NO.
66-20
66-21
66-22
66-23
66-24
66-25
66-26
66-27
66-28
66-29
66-30
66-30
66-31
66-32
66-33
66-34
66-35
Operation Name
EF Heater Motor -Left
EF Heater Motor Stepwell
not in use
not in use
Heater Hose - Remove & Replace
Heater Hose, Repair Leak at Clamp Remove & Replace
Heater Hose Connector T's and Elbows Remove & Replace
Louver - Remove & Replace
not in use
not in use
not in use
Ind. 6 Bul. 25 Webasto TSL-17 Heater
R&R Heater Duct
not in use
Ind.C2 6 Bul. 2 Underseat Heater Motor
(Inspection)
Ind. 6 Bul 27 Underseat Heater Motor
(Inspection) Per Unit
To R&R The Surge Tank for C2 's Only
MODELS
HD/
HDX
ER Conv. C2 Mino.
EF
0.8
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.5
0.2
0.5
0.2
0.5
0.2
0.5
0.5
0.2
0.5
0.2
0.3
0.3
5
2.6
0.3
0.3
0.4
Page 32
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 70 - Air Conditioning
OPT.
NO.
MODELS
HD/
HDX
Operation Name
70-02
To determine the tonnage of your unit,
check the data plate located on the
evaporator for the BTU rating.
48,000
BTU = 4 Ton
72,000 BTU = 6
Ton
96,0008 BTU = 8 Ton
Power Pack Thermo King
Operating Pressure Switch - Remove &
Replace
0.2
Suction Pipe Assembly - Remove &
Replace
0.3
70-03
Air Solenoid with Filter - Remove & Replace 0.5
70-01
ER Conv. C2 Mino.
0.2
0.3
0.5
70-04
70-05
Alternator Regulator - Remove & Replace
90 Amp Alternator - Remove & Replace
0.3
0.7
0.3
0.7
70-06
Diode Trio, Alternator - Remove & Replace
Vee Belt, Compressor to Alternator Remove & Replace
Vee Belt, Engine to Power Pack - Remove
& Replace
Air Compressor Clutch - Remove &
Replace
Clutch Rebuild Kit - Install (Used In
Conjunction with 70-09)
High or Low Pressure Switch - Remove &
Replace
Discharge Pipe Assembly - Remove &
Replace
0.5
0.5
0.6
0.6
0.8
0.8
0.7
0.7
0.5
0.5
0.2
0.2
0.3
0.3
70-07
70-08
70-09
70-10
70-11
70-12
Page 33
EF
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 70 - Air Conditioning
OPT.
NO.
HD/
HDX
ER Conv. C2 Mino.
70-102
70-103
Operation Name
Air Compressor - Thermo King
Compressor, Air Conditioning - Remove &
Replace
Kit Valve Plate Assembly - Remove &
Replae - In Conjunction with 70-50
Kit, Shaft Seal Assembly - Remove &
Replace Inconjunction with 70-50
Shut off Valve - Remove & Replace
Kit , Sightglass Assembly - Remove &
Replace
Condenser - Thermo King
Fan, 22" - Remove & Replace
Condenser Motor - Remove & Replace
Motor Brush (Two Per Motor ) _ Remove &
Replace - In conjunction with 70-101
Thermostat - Remove & Replace
70-104
Receiver Drier, Filter - Remove & Replace
0.5
0.5
70-105
Sightglass Assembly - Remove & Replace
0.5
0.5
70-106 Solenoid Valve, Body - Remove & Replace
Coil Soleniod Valve, 12 Volt - Remove &
70-107
Replace
70-108
Shut off Valve - Remove & Replace
1.1
1.1
0.8
0.5
0.8
0.5
70-50
70-51
70-52
70-53
70-54
70-100
70-101
1.1
1.1
0.5
0.5
0.7
0.5
0.7
0.5
0.5
0.5
0.8
0.4
0.8
0.4
0.4
0.5
0.4
0.5
Page 34
EF
Revision Date 12/12/2012
STANDARD REPAIR TIMES
MODELS
Group 70 - Air Conditioning
OPT.
NO.
70-109
70-110
70-111
70-112
70-113
70-200
70-201
70-202
70-203
70-204
70-205
70-206
70-207
70-208
70-209
HD/
HDX
Operation Name
Evaporator - Thermo King
Evaporator Motor - Remove & Replace
0.5
Motor Brush ( Two Per Motor) - Remove &
Replace
0.4
Outlet Duct, Flexible - Remove & Replace
Equalizer Hose Assembly - Remove &
Replace
Expansion Valve - Remove & Replace
Electrical - Thermo King or Bergstrom
Terminal Block - Remove & Replace
Relay Socket, Cool - Remove & Replace
Contactor - Remove & Rplace
Diode - Remove & Replace
Capacitor - Remove & Replace
Contactor and Alternator Relay - Remove &
Replace
Circuit Breaker - Remove & Replace
Relay, Cool - Remove & Replace
Hour Meter - Remove & Replace
Vacuum And Charge Time ( NOTE: Other
work should be in progress while vacuum
pump is running.)
ER Conv. C2 Mino.
0.5
0.4
0.5
0.5
2
1.5
2
1.5
0.4
0.6
0.2
0.6
0.5
0.4
0.6
0.2
0.6
0.5
0.3
0.3
0.4
0.3
0.3
0.3
0.4
0.3
1
1
Page 35
EF
Revision Date 12/12/2012
STANDARD REPAIR TIMES
1. SPLIT SYSTEM - Warranty Labor Allowance Schedule
Group 1 - Miscellaneous
OPT.
NO.
70-500
70-501
70-502
70-503
70-504
70-505
70-510
70-511
70-512
70-513
70-514
70-520
70-521
70-523
70-524
70-525
70-526
70-527
70-528
70-529
Operation Name
Diagnosis (Recovery)
Vacum and Recycling
No Longer Active
Suction Line Filter - Instal
Suction Line Filter - Remove & Replace
Vacuum and recharging EM 17 System
Group 2- Compressor
Compressor (Must do 70-500, 70-501.) Remove & Replace
Compressor Clutch Assembly - Remove &
Replace
Compressor Mounting Bracket (Single
Mounting Bracket) - Remove & Replace
Dual Mounting Bracket
Compressor- Remove and Replace Diesel
Engine with Power Stroke
Group 3 - Evaporator
Evaporator Drain Pan - Remove & Replace
Evaporator Blower Assembly - Remove &
Replace
Evaporator Coil - EM-1, 2, 14 & 20; EM-3
(Must do 70-500, 70-501.) - Remove &
Replace
Thermal Expansion Valve (Must do 70-500,
70-501.) Remove & Replace
Evaporator Freeze-up Thermostat Remove & Replace
Evaporator assembly (Must do 70-500, 70501.) - Remove & Replace
Drain Hose Rerouting
To Remove and Replace Compressor
Mounting Kit ( Minotours only)
To Remove & Replace the Drive Belt
(Minotours Only)
Page 36
All Models
0.5
1
1
0.3
2 (For HDX only)
1.5
0.5
1
2.5
5
0.5
0.8
2
0.5
0.3
1
1
2.3 ( Mino Only)
.5 (Mino Only)
Revision Date 12/12/2012
STANDARD REPAIR TIMES
1. SPLIT SYSTEM - Warranty Labor
Group 4 - Condenser
OPT.
NO
70-530
70-531
70-532
70-533
70-534
70-535
70-536
70-537
70-540
70-541
70-542
70-543
70-544
70-545
70-546
OPT.
NO
70-550
70-551
70-552
70-553
70-554
70-555
Operation Name
Condenser Motor - Remove & Replace
Condenser Unit - Remove & Replace
Filter-Drier (Must do 70-500, 70-501)
Remove & Replace
Refrigerant Sight Glass (Must do 70-500, 70
501) Remove & Replace
Liquid Line Hose Assembly (Must do 70500, 70-501) Remove & Replace
Condenser Coil Assembly Bolted(Must do
70-500, 70-501) Remove & Replace
Condenser Coil Assembly Riveted
(Remove & Replace)
Diagnostic for EM 17 System Evaporator
and Condenser
Group 5 - Electrical
Circuit Breaker Remove & Replace
Relay Remove & Replace
Fan Speed Switch Remove & Replace
Thermostat Switch Remove & Replace
Freeze Up Thermostat Remove & Replace
Pressure Switches high/low Remove &
Replace
Evaporator Blower/ Resistor Remove &
Replace
1. Split System - Warranty Labor
Group 6 - Refrigerant Piping
Operation Name
Hose Fitting - Remove & Replace
O-Ring - Remove & Replace
Install Hose Splice - Remove & Replace
Braze a Joint
Valve Core - Remove & Replace
Index 12 Bul. 9R For PSB Componts For
Minotours Only
All Models
0.5
1
0.3
0.3
0.3
2
3.5
1 (For HDX only)
0.3
0.3
0.3
0.3
0.3
0.5
0.8
All Models
0.3
0.3
0.3
1
0.3
1
Page 37
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 75 - Paint
MODELS
OPT.
NO.
75-01
75-02
75-03
75-04
75-05
75-06
75-07
Operation Name
Full Front Cowl
Half Front Cowl
Wheel
Window Header (per Header)
Entrance Door Leaf (exterior)
Entrance Door Leafs (interior)
Bumper
HD/
HDX
3
1.5
0.8
0.5
1
1
1.5
75-08
75-09
75-10
75-11
75-12
75-13
75-14
75-15
75-16
75-17
75-18
75-19
75-20
75-21
75-22
75-23
75-24
75-25
75-26
75-27
75-28
75-29
75-30
75-31
75-32
75-33
75-34
75-35
Rear Stationary Window Panel (per side)
Rear Tail light panel (per side)
Rear License Panel (per side)
Rear Door Threshold
Rear Corner Post (per side)
Roof Cap (one color)
Black Eye (per eye)
Rear Door Strap Hinge (per hinge)
Rub Rail - Full Length
All Rub Rails
Rear Door (exterior)
Rear Door (interior)
Side Sheet ( one full)
Complete Side of Bus
Complete Rear of Bus
Complete Roof
Complete Engine Door (er)
Rear Push Out Window
Fuel Door or Rad Door
Battery Box Door
Fenderette (each)
Pilaster (each)
Complete 6 Windows Section Bus
Complete 7 Window Section Bus
Complete 8 Window Section Bus
Complete 9 Window Section Bus
Complete 10 Window Section Bus
Complete 11 Window Section Bus
75-36
75-37
75-38
75-39
75-40
75-41
75-42
75-43
75-44
75-45
75-46
75-47
75-48
75-49
75-50
75-51
75-52
75-53
75-54
75-55
75-56
ER Conv. C2 Mino.
3
3
3
3
1.5 1.5 1.5 1.5
0.8 0.8 0.8 0.8
0.5 0.5 0.5 0.5
1
1
1
1
1
1
1
1
1.5 1.5 1.5 1.5
EF
3
1.5
0.8
0.5
1
1
1
1
0.8
1
2.8
0.6
0.7
2.5
9
2.3
2.3
2.8
8
6
11
3
2.5
0.3
0.5
0.5
0.4
18
20
22
24
26
28
1
1
1
0.8
1
2.8
0.6
0.7
2.5
9
2.3
2.3
2.8
8
6
11
3
2.5
0.3
0.5
0.5
0.4
18
20
22
24
26
28
1
1
1
0.5
1
2.8
0.6
0.7
2.5
9
2.3
2.3
2.8
8
6
11
1
1
1
0.5
1
2.8
0.6
0.7
2.5
9
2.3
2.3
2.8
8
6
11
1
1
1
0.5
1
2.8
0.6
0.7
2.5
9
2.3
2.3
2.8
6
6
8
1
1
1
0.5
1
2.8
0.6
0.7
2.5
9
2.3
2.3
2.8
8
6
11
2.5
0.3
0.5
0.5
0.4
18
20
22
24
26
28
2.5
0.3
0.5
0.5
0.4
18
20
22
24
26
28
2.5
0.3
0.5
0.5
0.4
2.5
0.3
0.5
0.5
0.4
18
20
22
24
26
28
Complete 12 Window Section Bus or longer 31
31
31
31
1
1
1
1
1
1
0.5
0.5
0.5
4
0.5
4
0.5
2.5
16
17
0.5
2
1
3
2
1
1
1
1.5
1.5
1.5
2.5
2.5
2.5
3.5
0.8
2
1
3
2
1
1
1
1.5
1.5
1.5
2.5
2.5
2.5
3.5
0.8
2
2
2
2
1
2
1
3
2
1
Prep Time Plus the Standard SRT Listed. 1
TIME PER REPAIR ORDER Anything
Above SRT Time Will Need Approval
Warning Light Visor includes, Removal of
Lights. ( Per Visor)
Front Chassis Hood
Complete 4 Window Bus
Complete 5 Window Bus
Luggage Box Door (per Door)
Side Engine Vent Door (per Door)
Complete Front End
Luggage Box Interior (Per Box)
Electrical Compartment Door
Front Access Panel Center
Front Wiper Access Panel (Per Box)
Front Cowl Panel Below Windshiled
Front Headlight Panel
Panel Below Engine Door
Roof Panel (Per Panel)
Lift Door Exterior
Lift Door Interior
Bode Door Exterior (Per Panel) 1 Color
Driprail (Per Section)
Page 38
1.5
31
1
1.5
1
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
2.5
0.8
0.8
0.8
2.5
2.5
2.5
3.5
0.8
Revision Date 12/12/2012
OPT.
NO.
90-01
90-02
90-03
90-04
90-05
90-06
90-07
90-08
90-09
90-10
HD/
HDX
Operation Name
98V-054 Hand Throttle
97V-192 Flip Seat
98V-309 Navistar Extended Bumper
99V-174 Minotour Fuel Tank Bolts
99V-176 MVP-EF Accelerator Pedal
99V-075 Shock Mounting - No Welding
99V-075 Shock Mounting - Welding Proc.
#1
99V-075 Shock Mounting - Welding Proc.
#2
99V-175 Driver's Seat - Air Tether belts
ER Conv. C2 Mino.
0.8
0.5
3
0.2
3
6.5
6.5
8.5
90-15
90-16
90-17
90-18
90-19
90-20
90-21
90-22
90-23
90-24
90-25
90-26
90-27
90-28
90-29
90-30
01V-103 Accelorator Pedal hang up at ful
97V-177 steering column toeboard
01V-044 Tie Rod Inspection
01V-044 Tie Rod Repair
00V-360 210 box recall
01V-214 Main Wiring Harness
01V-097.009
0.3
0.2
0.4
0.5
90-32
90-33
90-34
90-35
90-36
90-37
90-38
90-39
90-40
90-41
0.7
0.3
0.7
3
0.1
90-46
94V-143 Danfoss Hydraulic Control Valve
01V-322 Inspection
01V-322 repair
02V-085 (formerly Von 49)
97V-031 Door trim Conventional
02V-062 Air Tank
00V-428 Inspection
RECALL 02V-018 ONE VALVE
02V-018 inspection
RECALL 02V-018 TWO VALVES
RECALL 02V-085 RETORQUE IDLER
NUT
RECALL 01V-213 TRANS AIR
02V-030 Thomas Minotour CMVSS 222
Non-compl
02V-221 Incorrect Wheel Studs
02V-220 Minotour Seat Belt Anchorages
per seat
90-47
03V-205 Alternator Power Cable Routing
90-42
90-43
90-44
90-45
8.5
1
99V-173 Barrier Reinforcement (per barrier)
00V-041 Neway AD 200 Rear Air
Suspension
99V-266 Minotour 45" Seat (per seat)
00V-232 Bendix ABS Inspection
00V-232 Bendix ABS Repair
00V-232 Bendix ABS Insp. Air Disc and
Spoke wheel only
00V-279 Wabco ABS
00V-174 Mod. Of Marker Light Circuit
00V-428 MVP-EF Brake Pedal Spacer
00V-362 National Driver's Seat
00V-380 Mexico "L" Series Button Track
00V-428 Brake Pedal Spacer
01V-104 Front Roof Cap
01V-105 Low Air Pressure Switch
90-11
90-12
90-13
90-14
0.8
0.5
EF
0.5
0.8
0.5
4.5
1
2.5
0.5
2.5
0.5
6
6
0.5
0.5
1
0.5
0.5
0.5
0.5
2
1
6
0.3
0.2
0.4
0.5
0.5
0.4
0.3
0.7
0.7
0.1
0.8
0.1
0.2
0.5
0.2
0.7
0.5
0.2
0.7
0.3
1.5
6
2.5
0.4
0.8
Page 39
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 90 - Product Recall
OPT.
NO.
90-48
90-49
90-50
90-51
90-52
90-53
90-54
90-55
90-56
90-57
90-58
90-59
MODELS
HD/
HDX
2.1
1.3
0.4
1.5
0.5
Operation Name
05V-137 05-078 Tie Rod & Shock Plate
05V-137 05-078 Tie Rod Only
05V-340 Specialty Stop Arm
05V-284 Holland Transverse Beam
05V-207 Webasto Coolant Heater
05V-397 Side Emergency Door Exit
05V-392 Body Panel fmvss 221-C2
90-64
90-65
90-66
90-67
90-68
07V-135 Ricon Wheel Chair Lift Inspection 0.3
07V-135 Ricon Wheel Chair Lift Repair
1
07V-250 Fuel Fill Installation Inspection
07V-250 Fuel Fill Installation Repair
90-69
90-70
90-71
90-72
90-82
07V-459 Emergency Hatch Refective Tape
07V-306 Inspect and Install Fasteners
07V-306 Replace Steering Arm
07V-302 Bendix
07V-142 Seat Belt Retianer Strip (Per 2
Seats)
07V-137 Brake Pedal Interference
07V-544 Printed Circuit Boards
08V-087 Emergy/Side Door Handle Retrofit
(Per Handle)
08V-088 Braun Wheelchair Lift
08V-321 Maxon Wheelchair Lift
08V-269 SAF Holland ADL Suspension Inspection
08V-269 SAF Holland ADL Suspension Repair
08V-430 Ricon Threshold Warning System
Inspection
08V-430 Ricon Threshold Warning System
Repair
90-83
08V-432 Ricon Anti-Stow Interlock System
90--84
90-85
90-86
90-87
90-88
90-89
08V-356 Power Cable Routing - Inspection
08V-356 Power Cable Routing - Repair
09V-010 C2 Assist Rail - Inspection
09V-010 C2 Assist Rail -Repair
08V-622 DPS MVP-EF
08V-622 DPS HDX
90-90
90-91
08V-648 Minotour Tire / Capacity Placard
09V-011 VIM
09V-287 Emerg. Exit Window Egress to
Non Egress Per Window
09V-287 Emerg. Exit Window Proc. 1
Handle Release, Window Does not
Release Per Window
09V-287 Emerg. Exit Window Proc. 2
Window Latch Will not Fully Engage Per
Window
09V-287 Emerg. Exit Window Proc. 3
handle Requires Excess Force to Unlatch
Per Window
09V-287 Emerg. Exit Window Proc.4
Damaged Release Handle Per Window
90-63
90-73
90-74
90-75
90-76
90-77
90-78
90-79
90-80
90-81
90--92
90-93
90-94
90-95
90-96
0.5
EF
2.1
1.3
0.4
0.5
0.5
0.5
06V-014 Front Spring Replacement HDX 3.4
06V-205 Inspection for HDX only
0.7
06V-150 Ricon Wheelchair Lift (per lift)
1
06V-136 Tyco Printer Circuit Board
1
06V-151 Brawn Wheelchair lift
06V-205 HDX Bendix-Inspection &
Replacement
1.3
06V-496 Transpec Stop Arm
07V-002 Transpec Crossing Arm
07V-040 Wheelchair lift Interlock Switch
(Zip Tie)
06V-422 Steering Column To The Toeboard
Seal
90-60
90-61
90-62
ER Conv. C2 Mino.
2.1
1.3
0.4 0.4
0.4
1
1
1
1
1
1
0.5
0.5
0.1
0.4
0.3
1
0.3
1
0.1
0.3
0.3
1
0.3
1
0.1
1.2
1.5
1.3
1.2
1.5
0.1
0.7
0.5
0.1
0.7
0.5
0.3
0.3
0.3
0.3
1.2
1.5
0.1
0.1
0.5
0.3
0.3
1.5
0.1
0.5
0.3
0.3
0.3
0.3
1.5
0.3
0.3
0.3
1.5
0.1
0.1
0.1
0.1
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.4
0.5
1
0.1
0.3
1
1
0.1
0.5
0.5
0.5
0.2
0.2
0.5
0.5
0.5
0.5
0.2
0.2
Page 40
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 90 - Product Recall
OPT.
NO.
90-97
90-98
90-99
90-100
90-101
90-102
90-103
90-104
90-105
90-106
90-107
90-108
90-109
MODELS
HD/
HDX
Operation Name
09V-287 Emerg. Exit Window Proc. 5
Correct Opening Size & Frame Clearance
Per Window
1
09V-219 Emerg. Exit Window Release
Inspection Per Window
09V-219 Emerg. Exit Window Release
Relocation of Window Per Window
09V-219 Emerg. Exit Window Release
Vertial to Horizontal
09V-219 Emerg. Exit Window Release
Vertical With Vertical Reversed Handle Per
Window
09V-394 School Bus Stop Arm Assembly
Leds -Inspection
0.1
09V-394 School Bus Stop Arm Assembly
Leds - Repair
0.5
09V-462 MVP-EF Accelerator Pedal
96V-065 1992 Handrail Design
09V-344 AG2 Entrance Door Glass
Bonding /Retaining Brackets
10V-100 AG2 Entrance Door Postion
Switch Replacement
10V-100 Inspectiion AG2 Door Position
switch replacement
10V-183/10V-184 Bergstrom Heater
1
90-110 Recall 95V-004 Driver's Seat Belt retractors
10V-393/10V-394 Mino Power Cable
90-111
Routing Proc. 1
10V-393/10V-394 Mino Power Cable
90-112
Routing Proc. 2
10V-486/487 National Drivers Seat Ped.
90-113
Inspection
10V-486/487 National Drivers Seat Ped.
90-114
Repair
10V-396/10V-397 EF Mega Fuse Junction
90-115
Block
11V-222/11V-223 Inspection EM1 Gen V
90-116
Evap. Units Carrier
11V-222/11V-223 Repair EM1 Gen V Evap.
90-117
Units Carrier
90-118
11V-201/11V-202 Federal Data Label
11V-204/11V-205 Federal Data Label, Tire
90-119
& Loading Placard
90-120
90-121
90-122
90-123
ER Conv. C2 Mino.
EF
1
0.1
1.3
0.5
0.5
0.3
0.1
0.1
0.1
0.1
0.5
0.5
0.5
0.5
0.3
0.3
0.3
0.5
0.5
0.2
0.3
0.3
0.2
1
0.1
0.1
0.1
0.8
0.8
0.8
1
0.1
0.1
0.1
0.1
0.1
0.5
0.5
0.1
0.5
0.1
0.5
0.1
0.5
11V-503 Battery Cable Pass-Thru
Corrosion, Inspect, Clean, Add protection
11V-503 Battery Cable Pass-Thru
Corrosion, Replace Body Cables or Pass
Thru Studs
11V-503 Battery Cables Pass Thru
Corrosion Rplace Chassis Cable
11V-517 SpectAL Push out Window
Handles (Per Window)
0.1
0.7
0.2
0.6
0.2
Page 41
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 92 - Vehicle Owner Notification
OPT.
NO.
92-01
92-02
92-03
92-04
92-05
92-06
92-07
92-08
92-09
92-10
92-11
92-12
92-13
92-14
92-15
92-20
92-21
92-22
92-23
92-35
92-36
92-37
92-38
92-39
92-40
92-41
92-42
92-43
92-44
92-45
92-46
92-47
92-48
92-49
92-50
92-51
92-53
92-54
92-55
92-56
92-57
92-58
92-59
92-60
92-61
92-62
A
B
M
MODELS
HD/
HDX
Operation Name
Vons
ER Conv. C2 Mino.
0.8
VON # 38 MVP-EF Radiator with CAT 3126
3hr
cat
2.5hr
cum
1
VON 42# Fan Drive (caterpillar 3hr)and the
(Cummins 6B or 6C 2.5hr).
VON 40# Cooling
VON # 36 Freightliner Mirror Brackets( on
Conventional units with freightliner chassis)
VON # 43 Shock Spacing add 1 hour for
welding
0.8
2
VON # 45 RearEmg. Door Positive Latch
VON 46 Reyco U-Bolts
VON 48 Hydraulic Brake Switch
VON 47 Air Intake Tube Bracket
VON 51 Flat Floor-MVP-EF
VON 53 Wiring Interf. Behind Lft. Side
hinged w/s wiper access door
VON 52 Power Routing in Rear Elec.
Comp.
VON 54 Air Driver's Seat Repetitive Vertical
Mov
VON 50 Minotour Heater Hose Routing
VON 49 Fan Drive Update
not in use
VON 56 Power Stud Spacing
VON 60 # High Point Clearance Lights
VON 58 Battery Cable Routing
VON 55 Integrastyle Mirror
VON 62 Rear Reyco Suspension
VON 62 Rear Reyco Suspension Addition
Drilling
1
1.8
1
0.5
1
0.5
0.3
0.5
0.5
1.5
3
1
1
1
1
0.8
0.3
2
0.3
1
Emergency door handle for NY State only
VON 59 Transmission Dipstick - Support AD
2000
VON 63 Air Valve Installation
VON 61 Brake Rotors Inspection
VON 61 Brake Rotors Inspection tone rings
replace rotors
VON 61 Brake Rotors Wheel Seals
replacement
VON 0311-209 Fuel Tanks - (SLF only 2)
VON 64 Charge Air Pipe Interference
inspection
VON 64 Charge Air Pipe InterferenceRepair
VON 65 Neway Suspension Axle Stop
VON 66 Track Bar Backing Plate
VON 70 S. CAM Inspection
VON 70 S. CAM Repair Both Brackets
Von 68 Remote Transmission Cooler
Von 71 Parker Hydraulic Pump
Replacement
VON 75 Remote Mirror Fusing- Mintour
VON 75 Remote Mirror Fusing
VON 74 Parker Hyd Pump Repl for ISB
Emgines
VON 76 AG2 Door Pivot Bolts Proc. 1
VON 76 Cracked Stepwell Reinforcment
Proc. 2
Von 79 Minotour Cable Guide Inspection
Von 79 Minotour Cable Guide Installation
VON 78 AG2 ent door 3 position switch
replace inspection
VON 78 AG2 ent door 3 position switch
replacement
For "actual " time required
Body repairs performed with no flat rate
operation availiable - Actual time
Mechanical (Chassis) repairs performed
with no flat rate operation available - actual
time.
EF
0.3
0.3
0.3
0.5
1
1
0.7
3.9
1.2
0.1
0.3
3
0.2
2
1.3
0.2
2
4
0.2
2
3.3
0.5
0.5
0.5
0.5
0.8
0.5
0.5
6.5
Page 42
0.5
1
0.1
0.1
0.2
0.5
Revision Date 12/12/2012
STANDARD REPAIR TIMES
Group 99 - PDI Inspections
OPT.
NO.
99-01
99-02
99-03
99-04
Operation Name
PDI Inspection - Minotour
PDI Inspection - Saf-T-Liner C2
PDI Inspection - Saf-T-lLiner EF
PDI Inspection - Saf-T-Liner HDX
MODELS
HD/
HDX
ER Conv. C2 Mino.
2
5
EF
5
5
Page 43
Revision Date 12/12/2012