Western Star 4900 2007

• Recall 137955 [USA]: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.
  Daimler trucks north america llc (dtna) is recalling certain 2002-2017 freightliner cascadia, century class, columbia and coronado trucks and western star 4700, 4900, 5700, 5900 and 6900 trucks. These vehicles are equipped with kidde plastic-handle or push button 'pindicator' fire extinguishers that may become clogged, preventing the extinguisher from discharging as expected or excessive force may be needed to activate the extinguisher. Additionally, in certain models, the nozzle may detach from the valve assembly with enough force that it could cause injury and also render the product inoperable. For a full list of the affected fire extinguisher models visit: https://static.Nhtsa.Gov/odi/rcl/2017/rmisc-17e062-5427.Pdf
  dtna will notify owners, and instruct them to contact kidde for a replacement fire extinguisher, free of charge. The recall began on april 11, 2018. Owners may contact dtna customer service at 1-800-547-0712, or contact kidde customer service toll-free at 1-855-262-3540, or online at www.Kidde.Com and click on "product safety recall" for more information. Dtna's number for this recall is fl-759.
  owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.Safercar.Gov.

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• Recall 93001 [USA]: A fuel leak could create a road hazard, increasing the risk of a crash. also a fuel leak in the presence of an ignition source can result in a fire.
  Daimler trucks (dtna) is recalling certain model year 2006-2013 freightliner, sterling, and western star vehicles, equipped with detroit diesel epa07 and epa10, dd13 and dd15/16 engines, manufactured from january 20, 2006, through february 20, 2012. The pump to rail high pressure fuel line support system used on these engines is sensitive to assembly torque and may be damaged during service work. As a result of other repairs, the line supports may loosen, potentially leading to fuel line cracking and a fuel leak.
  dtna will notify owners, and where necessary, the high pressure fuel line support system will be replaced by dtna authorized service facilities, free of charge. The safety recall began on april 27, 2012. Owners may contact dtna at 1-800-547-0712.
  dtna's recall campaign number is 12c-2.Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.Safercar.Gov.

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• Recall 66261 [USA]: This could create a road hazard increasing the risk of a crash. fuel leakage, in the presence of an ignition source, could result in a fire.
  Daimler trucks is recalling certain model year 2004 through 2008 heavy trucks manufactured from july 11, 2003, through september 28, 2007, equipped with epa04 model mbe4000 engines built with plastic low pressure fuel lines and fuel filters mounted near the center of the engine on the left-hand side. The plastic low pressure fuel line between engine mounted fuel filter and engine block may develop a substantial diesel fuel leak.
  daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities. Vehicles will be inspected and the plastic low pressure fuel line will be replaced with a steel low pressure fuel line. This service will be performed free of charge. An interim letter was mailed to owners on october 28, 2011. The safety recall began on february 21, 2012. Owners may contact daimler trucks at 1-800-547-0712.
  daimler trucks' campaign number is 11c-2.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 76592 [USA]: A short circuited grid heater could result in a vehicle fire and injury to vehicle occupants.
  Daimler trucks (dtna) is recalling certain model year 2006 through 2011 freightliner, cascadia, century, columbia fld, and m2, sterling 9500, and western star 4900 heavy trucks manufactured from march 20, 2006, through june 30, 2010, equipped with specific mbe4000 epa07 model engines. The intake air grid heater may short circuit and fail due to excessive internal temperatures.
  dtna will notify owners of the recall during march 2011. Another notification will be issued once the remedy is released. Dtna expects the remedy to be available by december 1, 2011. Repairs will be performed by dtna dealers free of charge. Owners may contact dtna toll-free at 1-800-547-0712. This recall is asscociated with a previous recall, campaign number 10v-341.
  daimler trucks' recall campaign number is 10c-5.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 83725 [USA]: Diminished steering control increases the risk of a crash.
  Dtna is recalling certain 2002 through 2011 western star 4900 sa trucks manufacturer from december 21, 2001 through june 4, 2010. The spacer used to connect the aft steer axle idler arm to the frame rail may develop cracks and eventually break under severe steering conditions allowing the idler arm to separate from the frame rail resulting in diminished steering control.
  dtna will notify owners and dealers will repair the vehicles free of charge. The safety recall began on january 26, 2011. Owners may contact dtna toll-free at 1-800-547-0712.
  dtna's recall campaign number is fl-581.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 87173 [USA]: A short-circuited grid heater could result in a vehicle fire and injury to vehicle occupants.
  Daimler trucks is recalling model year 2007-2010 freightliner, sterling and western star vehicles equipped with detroit diesel dd15 epa07 engines which were manufactured with grid heaters. Increased internal grid heater resistance caused by improperly tightened screws may melt the solder on the grid heater circuit board leading to a short circuit.
  the engine control logic will be reprogrammed free of charge by detroit diesel authorized repair facilities and direct warranty customers to provide cold weather starting without the need of a grid heater. The safety recall began on november 4, 2009. Owners may contact detroit diesel at 1-313-592-5800 and daimler trucks at 1-800-547-0712.
  daimler trucks recall no. 09c-4.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 73464 [USA]: If a diesel fuel leak continues undetected under certain conditions fuel may ignite on a hot engine surface and/or fuel may spill on the road increasing the risk of a crash.
  Daimler trucks is recalling certain model year 2006 through 2010 heavy trucks manufactured between january 17, 2006 and march 31, 2009, equipped with epa07 model mbe4000 engines built with plastic low pressure fuel lines. The plastic lines may experience leaks due to fatigue cracks caused by stress and vibration combined with high internal pressure.
  daimler trucks will notify owners and the remedy will be performed by detroit diesel corporation authorized repair facilities and direct warranty customers. The safety recall began on may 7, 2010. Owners may contact daimler trucks at 1-800-547-0712.
  daimler truck's recall campaign number is 09c-2.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 66943 [USA]: An oil leak may result in a fire.
  Daimler trucks is recalling model year 2004-2010 trucks equipped with caterpillar c15 engine. The variable valve actuation oil line may rub against the p-clips retaining the oil line, causing an oil leak.
  daimler trucks is working with caterpillar to remedy these vehicles. Please see caterpillar's defect report 09e-020. Caterpillar will inspect and repair the necessary components free of charge. The recall began on may 5, 2009. Owners may contact caterpillar toll-free at 1-800-447-4986 or daimler trucks at 1-800-547-0712.
  daimler trucks recall no. Fl-558. Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 88790 [USA]: If a leak continues undetected under certain conditions, fuel may ignite at a hot engine surface and/or fuel may be spilled on the road surface.
  Daimler trucks is recalling 62,000 my 2005-2007 freightliner business class, century class, columbia, coronado, fld, classic, sterling a-line, l-line, and western star 4900 trucks. A fractured fuel line could leak diesel fuel.
  high pressure fuel lines and transfer tubes will be inspected and replaced free of charged. The recall began on july 9, 2008. Owners may contact daimler trucks at 1-800-547-0712.
  daimler truck recall no. Fl-526.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 72216 [USA]: Reduced vehicle braking could lead to a crash.
  On certain heavy duty trucks built with sisu fr2p-21, sisu fr2p-26, sisu fr3p-33, or sisu fr3p-48 rear axles, a counter-bore machined in both ends of the worm wheel opening of the slack adjuster housing reduces material thickness between the worm wheel opening and the worm shaft opening. Under normal service a crack may develop in this area rendering the slack adjuster inoperable and reducing brake effectiveness.
  dealers will inspect the slack adjusters, and replace the adjuster if found defective. The recall began on july 31, 2008. Owners may contact freightliner at 1-800-547-0712.
  freightliner recall no. Fl-518.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 88503 [USA]: There is a possibility that the fifth wheel may fail to latch without the driver's knowledge. when the occurs, the driver could drive away and the trailer could become disengaged increasing the risk of a crash.
  On certain truck-tractors equipped with holland simplex se or se ii fifth wheels, the latch lever pivot bolt assembly may have been over-tightened which could distort the pivot bolt spacer sleeve. Corrosion or contaminates in the pivot may cause it to bind and prevent the fifth wheel jaw from latching securely around the trailer king pin.
  dealers will replace the pivot bolt and sleeve with a hex head shoulder bolt and washer. The recall began on january 3, 2008. Owners may contact freightliner at 1-800-547-0712.
  freightliner recall no. Fl-514.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 88422 [USA]: The potential exists for the flame to spread resulting in possible personal injury.
  On certain trucks, a manufacturing error in the fuel-water separator preheater thermoswitch may prevent the fuel preheater from turning off if the ignition is left on. If the ignition switch is left on when fuel is added to the fuel- water separator at the factory or during a filter element change, a small flame may occur inside the filter cover.
  dealers will inspect the fuel filter date code and thermoswitch lot code to determine if they contain the suspect component free of charge. The recall began on october 4, 2007. Owners may contact freightliner at 1-800-547-0712.
  freightliner recall no. Fl-508.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 31937 [USA]: The drive axle may not be held in position if a cracked bracket fractures completely. this will affect vehicle control and may cause a crash without warning.
  On certain trucks equipped with tuftrac rear suspensions, the center casting brackets may be out of specification. An out of square casting may have unacceptable stress in the bracket when it is installed and may cause it to crack in service.
  dealers will inspect and castings that are out of specification will be replaced free of charge. The recall began on december 12, 2007. Owners may contact freightliner at 1-800-547-0712.
  freightliner recall no. Fl-502.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 88560 [USA]: Incorrectly tightened steering arm fasteners may fatigue and fracture which could cause a crash without warning.
  Freightliner is recalling certain school bus chassis, heavy trucks, van chassis, rv motorhome chassis manufactured from january 5 to may 17, 2007, equipped with axle alliance company (aac) front axles. During the front axle assembly, the fasteners that attach the steering arm or tie rod arms to the spindle may be over or under tightened.
  thomas built will notify owners, inspect the fasteners, and replace the steering arm if necessary. The recall began on december 21, 2007. Owners can contact freightliner at 1-800-547-0712.
  freightliner recall no. Fl-501.Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.Safercar.Gov.

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• Recall 2021094 [Canada]: Electrical
  Issue: on certain trucks, a leak around the windshield could allow water to collect in the connector for the recirculation door actuator for the heating and air condition system. This could lead to damage of the wiring and other parts. As a result, the air conditioning and heating systems may not work properly. There could also be a chance of a short circuit. Safety risk: a short circuit could create the risk of fire. Corrective actions: daimler trucks north america (dtna) will notify owners by mail and provide information on how to inspect for water leaks around the windshield. This is particularly important if the windshield has been replaced. Any repairs necessary to fix a leak or replace parts will be at the owner's expense.

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• Recall 2019237 [Canada]: Brakes
  Issue: certain trucks were built with air reservoir tanks that are too small in relation to the size of the air brake chambers. Canadian regulations require enough air reservoir capacity to ensure the brakes work even with heavy use or when there is a partial loss of the air system. Safety risk: reduced braking could cause extended stopping distances and increase the risk of a crash. Corrective actions: the company will notify owners by mail and instruct them to take their truck to a daimler trucks north america authorized service facility to modify the truck to ensure it meets canadian regulations.

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• Recall 2017636 [Canada]: Accessories
  On certain vehicles equipped with kidde fire extinguishers with black plastic handles and valves, the fire extinguishers may become clogged or require excessive force to activate. Also, the nozzle may detach from the valve assembly with enough force that it could cause injury, and fail to discharge. In case of fire, failure of the extinguisher to function could result in injury and/or property damage. Correction: owners will be provided with instructions on how to inspect the fire extinguisher to see if it is recalled. Replacement fire extinguishers will be supplied by kidde directly. Note: for more information about recalled fire extinguishers, please visit www.Kidde.Com.

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• Recall 2012080 [Canada]: Fuel supply
  On certain trucks equipped with a detroit diesel dd13, dd15 or dd16 engine, the support system for the high pressure fuel line (between the fuel pump and the fuel delivery rail) may be damaged during a service repair procedure. Incorrect torque applied to the dampener "p" clip fasteners may damage the fasteners, which could allow the clips to loosen. This could result in a cracked fuel line and a diesel fuel leak. Diesel fuel leakage may ignite on a hot engine surface and cause a fire. As well, diesel fuel spilt on the roadway could endanger other road users by making the roadway unexpectedly slippery. These issues could result in property damage and/or personal injury. Correction: dealers will replace the high pressure fuel line and install a more robust fuel line support system.

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• Recall 2011411 [Canada]: Other
  On certain vehicles equipped with an mbe4000 (epa07) engine, the intake air grid heater may short circuit and fail. This could result in a vehicle fire causing property damage and/or personal injury. Correction: dealers will install an additional external relay to prevent battery connection to the grid heater when the vehicle is not running and when grid heater control signal is absent.

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• Recall 2011345 [Canada]: Fuel supply
  On certain trucks, the plastic low-pressure fuel line between the engine-mounted fuel filter and the engine block may develop a diesel fuel leak. The location of the leak is unlikely to result in a vehicle fire; however, diesel fuel spilt on the roadway could endanger other road users by making the roadway unexpectedly slippery. This could ultimately result in a vehicle crash causing property damage and/or personal injury. Correction: dealers will replace the plastic low-pressure fuel line with a steel version.

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• Recall 2010201 [Canada]: Steering
  On certain twin-steer 4900sa vehicles, the spacer used to connect the aft steer axle idler arm to the frame rail may develop cracks and eventually break under severe steering conditions. This would allow the idler arm to separate from the frame rail, resulting in diminished steering control, which could lead to a crash causing property damage, personal injury or death. Correction: dealers will replace the tubular shaped spacer bracket with a solid spacer block.

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• Recall 2010251 [Canada]: Other
  On certain vehicles equipped with an mbe900 (epa04 and epa07) engine, the intake air grid heater may short circuit and fail. This could result in a vehicle fire causing property damage and/or personal injury. Correction: dealers will install an additional external relay to prevent battery connection to the grid heater when the vehicle is not running and when grid heater control signal is absent.

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• Recall 2009270 [Canada]: Engine
  On certain vehicles equipped with a caterpillar c15 engine, the variable valve actuation (vva) oil line may wear against the p-clip retaining the oil line. An oil leak could result in a vehicle fire causing property damage and/or personal injury. Correction: caterpillar dealers will replace the vva oil line with an updated version.

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• Recall 2009287 [Canada]: Fuel supply
  On certain trucks, the plastic low-pressure fuel line may fatigue crack and leak. Diesel fuel leakage may ignite on a hot engine surface and cause a fire, which could result in property damage, personal injury or death. As well, diesel fuel spilt on the roadway could endanger other road users. Correction: dealers will replace the plastic low-pressure fuel line with a steel low-pressure line.

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• Recall 2008078 [Canada]: Fuel supply
  On certain trucks, the high-pressure fuel line at each injector may fatigue and fracture if a fastener at the end of the line is not properly connected. This would allow high pressure atomized diesel fuel to enter the engine compartment, creating a risk of fire, which could result in property damage, personal injury, or death. Correction: dealers will affect repairs.

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• Recall 2008222 [Canada]: Lights and instruments
  Certain 4900ex vehicles fail to comply with the requirements of cmvss 108 - lighting system and retroreflective devices. Additional marker lamps between the required identification lamps and clearance lamps on top of the cab may have been installed during vehicle assembly. These additional lamps, located on the same horizontal line near the identification lamps, may make it difficult for other drivers to distinguish large vehicles under some conditions. Correction: dealers will remove the additional lamps.

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• Recall 2007173 [Canada]: Other
  On certain trucks, the rear drive axle housing was manufactured with steel below the specified thickness, which could result in fatigue failure over time. If failure occurs, the outboard end of the housing could eventually separate, allowing the hub, axle shaft, and/or wheel and brake assembly to separate from the vehicle. This could cause a vehicle crash with injury or death. Correction: dealers will inspect and, if required, replace the axle assembly.

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• Recall 2007229 [Canada]: Steering
  On certain vehicles, the fasteners that attach the steering arm or tie rod arm to the spindle may have been over or under tightened during assembly process. Incorrectly torqued steering arm fasteners may fatigue and fracture, possibly causing a crash without warning. Correction: dealers will inspect fasteners and apply correct tightening torque.

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• Recall 2007230 [Canada]: Suspension
  On certain trucks, the flange, crossmember, and web mounting surfaces of the center suspension mounting bracket casting may not be perpendicular. An out of square casting may have unacceptable stresses in the bracket when it is installed and may cause it to crack in service. The driveline may not be held in position if a cracked bracket fractures completely. This will affect vehicle control and may cause a crash without warning. Correction: dealers will replace casting out of specs.

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• Recall 2007251 [Canada]: Fuel supply
  On certain trucks, when the ignition key is in the 'on' position, the pre-heater, located in the fuel filter base, is energized. If this pre-heater is energized while maintenance is being performed on the fuel filter, diesel fuel could ignite within the filter housing. A fire within the fuel filter housing may spread possibly resulting in property damage or personal injury. Correction: dealers will inspect and, if required, replace the fuel heater assembly.

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• Recall 2007359 [Canada]: Other
  On certain trucks, the fifth wheel hitch assembly's lever arm may have been incorrectly installed during the manufacturing process. The lever arm pivot bolt may have been over-tightened which could distort the pivot bolt spacer sleeve and prevent the fifth wheel latch jaw from closing and latching securely around the trailer king pin. This could allow the towed unit to separate from the towing vehicle while underway, potentially causing a crash with injury or death. Correction: dealers will replace the pivot bolt and sleeve with a hex head shoulder bolt and washer.

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• Recall 2007384 [Canada]: Brakes
  On certain trucks, the rear brake slack adjusters may fail, reducing brake effectiveness. Extended stopping distance could cause a crash resulting in property damage and/or personal injury or death. Correction: dealers will inspect and, if required, replace the slack adjusters.

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To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

• Daimler trucks north america recalls investigation # AQ18002

  Examination of safety recall filings for recalls 17v-761, 17v-810, 18v-157, and 18v-163 as submittedby daimler trucks north america (dtna) has raised concerns about the timeliness and scope of these recalls. In particular, odi is concerned that dtna may not have acted with appropriate speed in making a defect determination and filing with the agency. This investigation will examine whether dtna acted in conformance with its responsibilities under the safety act and selected an appropriate scope for these recalls.
  

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• Insecure fifth wheel latching investigation # PE07047

  On november 19, 2007, freightliner filed defect report 07v-530 which outlines a safety recall program to notify the affected owners and correct the affected vehicles.
  

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