T-SB-0202-17_Rev

T-SB-0202-17
Rev1
March 21, 2017
Outside Door Handle Sticking
Service
Category
Vehicle Exterior
Section
Door/Hatch
Market USA
Applicability
YEAR(S)
MODEL(S)
2008 - 2015
Sequoia
2007 - 2015
Tundra
ADDITIONAL INFORMATION
REVISION NOTICE
October 6, 2017 Rev1:
 The Parts Information and Repair Procedure sections have been updated.
Any previous printed versions of this bulletin should be discarded.
Introduction
Some 2007 – 2015 model year Tundra and 2008 – 2015 model year Sequoia vehicles may
exhibit an abnormal feeling, dragging, or sticking when using the outside door handle. Follow the
Repair Procedure in this bulletin to address this condition.
Production Change Information
This bulletin applies to vehicles produced BEFORE the Production Change Effective VINs
shown below.
MODEL
DRIVETRAIN
BODY
ENGINE
TRIM LEVEL
PRODUCTION CHANGE EFFECTIVE VIN
4.6L
SR/SR5/TRD
5TFEM5F1#FX090270
Limited
5TFFY5F1#FX184867
Platinum/1794
5TFGY5F1#FX184882
SR/SR5/TRD
5TFEY5F1#FX184885
Limited
5TFFW5F1#FX192356
Platinum/1794
5TFGW5F1#FX192373
5.7L
Crew Max
Tundra
2WD
5.7L FFV
5TFEW5F1#FX192376
Double Cab
Long Box
5.7L
SR/SR5/TRD
5.7L FFV
© 2017 Toyota Motor Sales, USA
5TFTY5F1#FX008900
5TFTW5F1#FX008975
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Outside Door Handle Sticking
Production Change Information (Continued)
MODEL
DRIVETRAIN
BODY
Double Cab
Regular Box
2WD
ENGINE
TRIM LEVEL
PRODUCTION CHANGE EFFECTIVE VIN
4.6L
SR/SR5/TRD
5TFRM5F1#FX090284
Limited
5TFSY5F1#FX184908
SR/SR5/TRD
5TFRY5F1#FX184897
Limited
5TFSW5F1#FX192060
5.7L
5.7L FFV
5TFRW5F1#FX192357
Regular Cab
Long Box
5.7 FFV
5.7L
5TFNW5F1#FX192403
SR/SR5/TRD
4.6L
5.7L
Crew Max
Tundra
5.7L FFV
5TFNY5F1#FX185010
5TFDM5F1#FX062409
Limited
5TFHY5F1#FX462270
Platinum/1794
5TFAY5F1#FX462211
SR/SR5/TRD
5TFDY5F1#FX462318
Limited
5TFHW5F1#FX462440
Platinum/1794
5TFAW5F1#FX462209
5TFDW5F1#FX462128
4WD
Double Cab
Long Box
5.7L
5.7L FFV
SR/SR5/TRD
4.6L
Double Cab
Regular Box
5.7L
5.7L FFV
5TFCY5F1#FX018744
5TFCW5F1#FX018739
5TFUM5F1#FX062406
Limited
5TFBY5F1#FX462376
SR/SR5/TRD
5TFUY5F1#FX462362
Limited
5TFBW5F1#FX462391
5TFUW5F1#FX474914
Regular Cab
Long Box
5.7L
5.7L FFV
2WD
5.7L
Sequoia
SR/SR5/TRD
SUV
4WD
5.7L FFV
5TFPY5F1#FX462367
5TFPW5F1#FX463212
Limited
5TDKY5G1#FS059139
Platinum
5TDYY5G1#FS059138
SR5
5TDZY5G1#FS059131
Limited
5TDJY5G1#FS121016
Platinum
5TDDY5G1#FS126934
SR5
5TDBY5G1#FS121013
Limited
5TDJW5G1#FS120886
Platinum
5TDDW5G1#FS120802
SR5
5TDBW5G1#FS120996
© 2017 Toyota Motor Sales, USA
T-SB-0202-17
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Outside Door Handle Sticking
Warranty Information
OP CODE
DESCRIPTION
TIME
BD1626
R & R Outside Door Handle No. 2, 1 Door
0.2
BD1626A
R & R Outside Door Handle No. 2, 2 Doors
0.3
BD1626B
R & R Outside Door Handle No. 2, 3 Doors
0.4
BD1626C
R & R Outside Door Handle No. 2, 4 Doors
0.5
OFP
T1
T2
69210-0C010
69210-0C020
69210-0C030-##
97
83
APPLICABLE WARRANTY
 This repair is covered under the Toyota Basic Warranty. This warranty is in effect for 36 months
or 36,000 miles, whichever occurs first, from the vehicle’s in-service date.
 Warranty application is limited to occurrence of the specified condition described in
this bulletin.
Parts Information
PART NUMBER
PREVIOUS
PART NAME
QTY
Outside Door Handle Inner
1 per affected
door
NEW
69210-0C010
69210-0C020
69214-0C010
69210-0C030-##
Required Tools & Equipment
SPECIAL SERVICE TOOLS (SST)
PART NUMBER
QTY
Plastic Pry Tool Kit*
00002-06020-01
1
REQUIRED TOOLS & MATERIAL
QUANTITY
#2 Phillips Screwdriver
1
T30 Torx Driver
1
Thread Locking Compound (Permatex High Strength Threadlocker Red or Similar)
1
* Essential SST.
NOTE
Additional SSTs may be ordered by calling 1-800-933-8335.
© 2017 Toyota Motor Sales, USA
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Outside Door Handle Sticking
Repair Procedure
1. Remove the outside door handle cover.
A. Remove the hole plug.
Figure 1. WITH Lock Cylinder
B. Using a T30 Torx wrench, loosen the
screw and remove the front door outside
handle cover and the door lock key
cylinder (if equipped) as a unit.
1
1
Hole Plug
Figure 2. WITHOUT Lock Cylinder
1
1
© 2017 Toyota Motor Sales, USA
Hole Plug
T-SB-0202-17
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Outside Door Handle Sticking
Repair Procedure (Continued)
2. Remove the outside door handle assembly
by sliding and pulling it in the direction
indicated by the arrow as shown.
Figure 3.
3. Disassemble the outside door handle.
A. Remove the screw from the outside door
handle assembly previously removed
from the vehicle.
Figure 4.
NOTICE
 The screw is secured using thread
locking compound. When attempting
to remove the screw, use a high
quality, #2 Philips screwdriver, with
an undamaged tip.
 To minimize slipping and to reduce
the risk of stripping the screw head,
apply firm inward pressure while
turning the screw.
B. Remove the door handle inner from the
outside door handle outer cover by
rotating it in the direction indicated by the
arrow as shown and discard the outside
door handle inner.
Figure 5.
© 2017 Toyota Motor Sales, USA
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Outside Door Handle Sticking
Repair Procedure (Continued)
4. Reassemble the outside door handle.
A. Install the NEW door handle inner to the
OLD outside door handle cover by
engaging the two tabs.
B. Seat the cover by rotating in the direction
indicated by the arrow as shown.
Figure 6.
Figure 7.
C. Apply thread locking compound to the threads of the screw.
D. Install the screw in the outside door handle.
Torque: 2.6 N*m (26.5 kgf*cm, 23 in*lbf)
© 2017 Toyota Motor Sales, USA
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Outside Door Handle Sticking
Repair Procedure (Continued)
5. Install the outside door handle assembly by
pushing it in the direction of the arrow
as shown.
Figure 8.
6. Install the outside handle cover.
A. Using a T30 Torx socket, install the
outside handle cover and the door lock
key cylinder (if equipped) as a unit.
Torque: 4.0 N*m (41 kgf*cm, 35 in*lbf)
Figure 9. WITH Lock Cylinder
1
1
Hole Plug
Figure 10. WITHOUT Lock Cylinder
B. Install the hole plug.
1
1
7. Confirm the repair and proper vehicle operation.
© 2017 Toyota Motor Sales, USA
Hole Plug