A19-012
Service Bulletin Details
Public Details for: A19-012
Models from 2018
2018 HONDA CIVIC |
Models from 2017
2017 HONDA CIVIC |
Models from 2016
2016 HONDA CIVIC |
Service Bulletin 19-012 February 15, 2019 Version 1 2016-18 Civic 1.5L: Software Update with A/C Control Unit Update; DTC P0300, P0301, P0302, P0303, P0304, or P0172 AFFECTED VEHICLES Year Model Trim VIN Range 2016-18 Civic ALL with 1.5L Engine ALL BACKGROUND Under certain circumstances, the vehicle may experience driveability issues which may result in DTCs P0300 (random misfire detected), P0301 (No. 1 cylinder misfire detected), P0302 (No. 2 cylinder misfire detected), P0303 (No. 3 cylinder misfire detected), P0304 (No. 4 cylinder misfire detected), or P0172 (fuel system too rich) or a whirling noise coming from the engine compartment. NOTE Check the VIN of the vehicle to see if 18-137 applies. If it applies, go to 18-137 and perform the procedure. If it has already been completed and misfire DTCs are set, go to SPARK PLUG INSPECTION PROCEDURE. POSSIBLE CAUSE There is a problem with the ECU software. CORRECTIVE ACTION If 18-137 applies, perform that affected bulletin first. If 18-137 does not apply and misfire or fuel system too rich DTCs are set, do REPAIR PROCEDURE A. If there is a whirling noise coming from the engine compartment, do REPAIR PROCEDURE B. In some cases, misfire DTCs may return. If that happens, go to SPARK PLUG INSPECTION PROCEDURE. CUSTOMER INFORMATION:The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an authorized Honda automobile dealer. © 2019 American Honda Motor Co., Inc. — All Rights Reserved Page 1 of 21 WARRANTY CLAIM INFORMATION The normal warranty applies. NOTES • DTC is required with claim submission. • Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information into the Required Material section of your claim. Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1245A7 Reset the maintenance minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and PCM idle learn procedure (A/C control unit replacement not necessary). 0.6 hr 03214 09107 A19012A 37805-5PA-A85 Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1245A6 Reset the maintenance 0.8 hr minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and PCM idle learn procedure. Replace the A/C control unit (Dual Zone). 03214 09107 A19012B 37805-5PA-A85 Operation Number Description Defect Code Symptom Code Template ID Failed Part Number 1245A6 Reset the maintenance 0.8 hr minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and PCM idle learn procedure. Replace the A/C control unit (Non Dual Zone). 03214 09107 A19012C 37805-5PA-A85 Flat Rate Time Page 2 of 21 NOTE Use the following template if the spark plugs were replaced. Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information into the Required Material section of your claim. Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1245A6 Reset the maintenance minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and the PCM idle learn procedure. Replace the A/C control unit (Dual Zone). 0.8 hr 03214 09107 A19012D 37805-5PA-A85 A Spark plugs (All except 0.2 hr Si)(inspection or replacement). Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1245A6 Reset the maintenance minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and the PCM idle learn procedure. Replace the A/C control unit (Dual Zone). 0.8 hr 03214 09107 A19012E 37805-5PA-A85 A Spark plugs (Si only) (inspection or replacement). 0.2 hr Page 3 of 21 Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information into the Required Material section of your claim. Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1245A6 Reset the maintenance 0.8 hr minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and PCM idle learn procedure. Replace the A/C control unit (Non Dual Zone). 03214 09107 A19012F 37805-5PA-A85 A Spark plugs (inspection or replacement). 0.2 hr Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1245A7 Reset the maintenance minder. Update the PGM-FI and TCU software. Replace the oil and do a throttle position reset and PCM idle learn procedure. (A/C control unit replacement not necessary). 0.6 hr 03214 09107 A19012G 37805-5PA-A85 A Spark plugs (inspection or replacement). 0.2 hr Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 117160 Spark plugs (All except 0.3 hr Si). (Inspection only) (Admin Included) 03214 09107 A19012H 12290-5PA-A01 Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 117160 Spark plugs (Si only). (Inspection only) (Admin Included) 0.3 hr 03214 09107 A19012I 12290-5PA-A01 Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 117160 Spark plugs (All except 0.3 hr Si). (Inspect and replace) (Admin Included) 03214 09107 A19012J 12290-5PA-A01 Page 4 of 21 Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 117160 Spark plugs (Si only). (Inspect and replace) (Admin Included) 0.3 hr 03214 09107 A19012K 12290-5PA-A01 Defect Code Symptom Code Template ID Failed Part Number 03214 09107 A19012L 37805-5PA-A85 NOTE Use the following template if the camshafts were only inspected. Operation Number Description Flat Rate Time 1105C0 Remove valve cover and 0.7 hr inspect camshafts. (No replacement required.) NOTE Use the following template if the camshafts and rocker arm assembly were replaced. Since the templates below do not include oil, Non-Bulk oil and Bulk oil dealers must add the correct information into the Required Material section of your claim. Civic (2-Door, 4-Door) (All Except Si) Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1105C0 Remove valve cover and inspect camshafts. 0.7 hr 03214 09107 A19012M 37805-5PA-A85 A Replace camshafts and rocker arm assembly. (Pre-approval needed, see iN parts catalog for ordering.) 4.9 hr Civic Si (2-Door, 4-Door) Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1105C0 Remove valve cover and inspect camshafts. 0.7 hr 03214 09107 A19012N 37805-5PA-A85 A Replace camshafts and rocker arm assembly. (Pre-approval needed, see iN parts catalog for ordering.) 4.9 hr Page 5 of 21 Civic Hatchback (5-Door) Operation Number Description Flat Rate Time Defect Code Symptom Code Template ID Failed Part Number 1105C0 Remove valve cover and inspect camshafts. 0.7 hr 03214 09107 A19012O 37805-5PA-A85 A Replace camshafts and rocker arm assembly. (Pre-approval needed, see iN parts catalog for ordering.) 4.9 hr Skill Level: Repair Technician PARTS INFORMATION Part Name Part Number Quantity Auto Air Conditioner CPU Assembly (A/C control unit) (Non- 79610-TBA-A51 Dual Zone Automatic Climate Control) 1 Auto Air Conditioner CPU Assembly (A/C control unit) (Dual- 79610-TBC-A51 Zone Automatic Climate Control) 1 NOTE These parts are needed if replacing the spark plugs. Part Name Part Number Quantity Spark Plug (All except Si) 12290-59B-003 4 Spark Plug (Si only) 12290-5PA-A01 4 REQUIRED MATERIAL NOTE For Non-Bulk oil and Bulk oil dealers, add the correct information into the Required Material section of your claim. Part Name Part Number Quantity 0W-20 (Non-Bulk Oil Participants) (quarts) 08798-9063 4 0W-20 (Bulk Oil Participants) (gallons) FS020-BAS-N0L 1 Page 6 of 21 SOFTWARE INFORMATION NOTE Unnecessary or incorrect repairs resulting from a failure to update the i-HDS are not covered under warranty. i-HDS Software Version: 1.004.060 or later J2534 Software Information: • PC Application Version 1.1.0.6 or later • Database update 27-DEC-2018 or later Before beginning the repair, make sure that both the i-HDS and J2534 software are updated as listed above. Do only the update listed in this service bulletin. To update the software, you must use the MVCI or the DST-i interface in conjunction with the J2534 Rewrite PC application on the i-HDS. For more information about updating the i-HDS, the MVCI, and vehicle systems, refer to service bulletin 01-023, Updating Control Units/Modules. Year/Model Emission Code Software System Program ID (or later) Program P/N (or later) 2016 Civic (EX with CVT 2-Door, 4-Door) KA PGM-FI AAA580 37805-5AA-A58 TCU CGA080 28101-5CG-A08 PGM-FI AAA680 37805-5AA-A68 TCU CGA080 28101-5CG-A08 PGM-FI AAL590 37805-5AA-L59 TCU CGA080 28101-5CG-A08 PGM-FI AAL690 37805-5AA-L69 TCU CGA080 28101-5CG-A08 2016 Civic (Touring with CVT 2-Door, 4-Door) KA 2016 Civic (EX with CVT 2-Door, 4-Door) KL 2016 Civic (Touring with CVT 2-Door, 4-Door) KL 2017 Civic (EX with M/T 2-Door, 4-Door) KA PGM-FI AAA070 37805-5AA-A07 2017 Civic (EX with CVT 2-Door, 4-Door) KA PGM-FI AAA580 37805-5AA-A58 TCU CGA080 28101-5CG-A08 PGM-FI AAL590 37805-5AA-L59 TCU CGA080 28101-5CG-A08 PGM-FI AAA680 37805-5AA-A68 TCU CGA080 28101-5CG-A08 PGM-FI AAL690 37805-5AA-L69 TCU CGA080 28101-5CG-A08 2017 Civic (EX with CVT 2-Door, 4-Door) KL 2017 Civic (Touring with CVT 2-Door, 4-Door) KA 2017 Civic (Touring with CVT 2-Door, 4-Door) KL 2017 Civic (Si 2-Door, 4-Door) KA PGM-FI AMA050 37805-5AM-A05 2017 Civic (LX with M/T 5-Door) KA PGM-FI ANA040 37805-5AN-A04 Page 7 of 21 Year/Model Emission Code Software System Program ID (or later) Program P/N (or later) 2017 Civic (LX with CVT 5-Door) KA PGM-FI ANA540 37805-5AN-A54 TCU CKA040 28101-5CK-A04 PGM-FI ANA750 37805-5AN-A75 TCU CKA150 28101-5CK-A15 PGM-FI ANL540 37805-5AN-L54 TCU CKA040 28101-5CK-A04 PGM-FI AN9540 37805-5AN-954 TCU CKA040 28101-5CK-A04 PGM-FI ANB540 37805-5AN-B54 TCU CKA040 28101-5CK-A04 2017 Civic (LX w/Honda Sensing 5-Door) 2017 Civic (LX with CVT 5-Door) 2017 Civic (EX, EX-L 5-Door) 2017 Civic (EX, EX-L 5-Door) KA KL KL KA 2017 Civic (Sport with M/T 5-Door) KA PGM-FI ANA150 37805-5AN-A15 2017 Civic (Sport with CVT 5-Door) KA PGM-FI ANA640 37805-5AN-A64 TCU CKC040 28101-5CK-C04 PGM-FI ANL640 37805-5AN-L64 TCU CKC040 28101-5CK-C04 PGM-FI ANA850 37805-5AN-A85 TCU CKC150 28101-5CK-C15 2017 Civic (Sport with CVT 5-Door) 2017 Civic (Sport Touring 5-Door) KL KA 2018 Civic (Si 2-Door, 4-Door) KA PGM-FI AMA050 37805-5AM-A05 2018 Civic (EX 2-Door) (EX-T 4-Door) (M/T) KA PGM-FI AAA110 37805-5AA-A11 2018 Civic (EX 2-Door) (EX-T 4-Door) KA PGM-FI AAA720 37805-5AA-A72 TCU GCA820 28101-5GC-A82 PGM-FI AAL720 37805-5AA-L72 TCU GCA820 28101-5GC-A82 PGM-FI AAA820 37805-5AA-A82 TCU GCA820 28101-5GC-A82 PGM-FI AAL820 37805-5AA-L82 TCU GCA820 28101-5GC-A82 PGM-FI BAA510 37805-5BA-A51 TCU GCA820 28101-5GC-A82 2018 Civic (EX 2-Door) (EX-T 4-Door) KL 2018 Civic (Touring 2-Door) (EX-T w/ Honda Sensing 4-Door) KA 2018 Civic (Touring 2-Door) (EX-T w/ Honda Sensing 4-Door) KL 2018 Civic (EX-A with CVT 4-Door) KA Page 8 of 21 Year/Model Emission Code Software System Program ID (or later) Program P/N (or later) 2018 Civic (EX-A with CVT 4-Door) KL PGM-FI BAL410 37805-5BA-L41 TCU GCA820 28101-5GC-A82 2018 Civic (EX w/ Honda Sensing with CVT KA 4-Door) PGM-FI AJA620 37805-5AJ-A62 TCU GCA820 28101-5GC-A82 2018 Civic (EX w/ Honda Sensing with CVT KL 4-Door) PGM-FI AJL620 37805-5AJ-L62 TCU GCA820 28101-5GC-A82 2018 Civic (EX Navigation with CVT 4-Door) KA PGM-FI AJA520 37805-5AJ-A52 TCU GCA820 28101-5GC-A82 2018 Civic (EX Navigation with CVT 4-Door) KL PGM-FI AJL520 37805-5AJ-L52 TCU GCA820 28101-5GC-A82 2018 Civic (LX with M/T 5-Door) KA PGM-FI ANA040 37805-5AN-A04 2018 Civic (LX with CVT 5-Door) KA PGM-FI ANA540 37805-5AN-A54 TCU CKA040 28101-5CK-A04 PGM-FI ANL540 37805-5AN-L54 TCU CKA040 28101-5CK-A04 PGM-FI ANA750 37805-5AN-A75 TCU CKA150 28101-5CK-A15 PGM-FI ANL750 37805-5AN-L75 TCU CKA150 28101-5CK-A15 PGM-FI AN9540 37805-5AN-954 TCU CKA040 28101-5CK-A04 PGM-FI ANB540 37805-5AN-B54 TCU CKA040 28101-5CK-A04 PGM-FI ANA950 37805-5AN-A95 TCU CKA150 28101-5CK-A15 PGM-FI ANL950 37805-5AN-L95 TCU CKA150 28101-5CK-A15 2018 Civic (LX with CVT 5-Door) 2018 Civic (LX w/ Honda Sensing 5-Door) 2018 Civic (LX w/ Honda Sensing 5-Door) 2018 Civic (EX, EX-L 5-Door) 2018 Civic (EX, EX-L 5-Door) 2018 Civic (EX w/ Honda Sensing 5-Door) 2018 Civic (EX w/ Honda Sensing 5-Door) KL KA KL KA KL KA KL 2018 Civic (Sport with M/T 5-Door) KA PGM-FI ANA150 37805-5AN-A15 2018 Civic (Sport with CVT 5-Door) KA PGM-FI ANA640 37805-5AN-A64 TCU CKC040 28101-5CK-C04 Page 9 of 21 Year/Model Emission Code Software System Program ID (or later) Program P/N (or later) 2018 Civic (Sport with CVT 5-Door) KL PGM-FI ANL640 37805-5AN-L64 TCU CKC040 28101-5CK-C04 PGM-FI ANA850 37805-5AN-A95 TCU CKC150 28101-5CK-C15 PGM-FI ANL850 37805-5AN-L85 TCU CKC150 28101-5CK-C15 2018 Civic (Sport Touring with CVT 5-Door) KA 2018 Civic (Sport Touring with CVT 5-Door) KL REPAIR PROCEDURE A If misfire or fuel system too rich DTCs are set, follow the procedure below. 1. Reset maintenance minder main code A. Refer to the service information. 2. Drain and refill the engine oil. Do not replace the oil filter. (3.4 quarts) 3. Connect the i-HDS and click on the Body Electrical. From there, select HVAC and open Data List/Snapshot to check if the A/C control unit has been replaced. One of three options will appear; Not Complete, Completed, or Not Applicable. • If it reads Completed or Not Applicable, skip to step 5. • If it reads Not Complete, go to step 4. 4. Replace the climate control unit. 4.1. Remove the climate control unit and replace with the new unit. See service information for additional instructions. 4.2. Install all parts in reverse order. 4.3. Run the self-diagnostics procedure with the i-HDS to make sure there are no problems in the system. 5. With the i-HDS, check to see if the PGM-FI and TCU software has been updated by using the J2534 rewrite application. • If they are up to date, the procedure is complete. • If not, go to step 6. 6. Update the PGM-FI and TCM software using the i-HDS J2534 rewrite software with the MVCI or DST-i. Refer to Service Bulletin 01-023, Updating Control Units/Modules. 7. Reset the throttle position learned values by referencing the throttle body removal and installation in the service information, then do the PCM idle learn procedure. Refer to service information for additional instructions. NOTE For more information on the PCM idle learn procedure, see the Tech2Tech® video, "A Look at PCM Idle Learn". Page 10 of 21 SPARK PLUG INSPECTION PROCEDURE 1. In some cases, the DTCs may return. If this happens, inspect the spark plugs. • If the spark plugs are OK, the procedure is complete. Continue with normal troubleshooting. • If the spark plugs are fouled, go to step 2. 2. Replace the spark plugs per service information and check for stored DTCs. NOTE Make sure to write down the stored DTCs on the R.O. • If the applicable DTCs do not return, the procedure is complete. • If the applicable DTCs return, this bulletin does not apply. Continue with normal troubleshooting. REPAIR PROCEDURE B If there is a whirling noise coming from the engine, follow the procedure below. 1. Warm up the engine by increasing the engine speed to 3,000 rpm for two fan cycles. 2. After the warm-up procedure is completed, let the car return to idle for 10 seconds. 3. After 10 seconds, slowly increase the engine speed up to 3500 rpm (this should take at least 20 seconds). 4. Once the engine speed reaches 3500 rpm, release the accelerator pedal and let the engine speed return to idle. 5. With the hood closed and inside the cabin, compare the audio file here to the noise heard. • If the noise is similar, continue to step 6. • If the noise is not similar, this bulletin does not apply. Continue with normal system troubleshooting. 6. Remove the cylinder head cover. See service information for additional instructions. Page 11 of 21 7. Compare the appearance of the camshaft lobes to the photo below. • If the camshafts appear similar to the no good photo, go to step 8. • If the camshafts appear similar to the good photo, this bulletin does not apply. Continue with normal system troubleshooting. 8. Take a photo of the cam lobe, then follow the directions in the parts catalog when ordering the necessary parts. The following instructions are for replacement of the intake and exhaust camshafts and all rocker arm assemblies. This is only if you have been approved by following the instructions in the parts catalog. 1. Relieve the fuel pressure and remove the high pressure fuel pump. Refer to the service information for additional instructions. 2. Set the crankshaft to top dead center (TDC) for No. 1 cylinder. Refer to step 4 of the Camshaft Timing Inspection in the service information. 3. Mark the timing chain at the punch marks on the exhaust and intake camshaft sprocket and VTC actuator as seen below. Page 12 of 21 4. Raise the vehicle on a lift. 5. Remove the right front wheel and the engine undercover. 6. Remove the cam chain auto-tensioner (chain case) cover. 7. Slightly rotate the crankshaft counterclockwise to compress the auto-tensioner. Line up the hole in the lock and auto-tensioner, then insert a 1.2 mm diameter lock pin. 8. Rotate the crankshaft clockwise back to TDC on the No. 1 cylinder to secure the lock pin in place. Page 13 of 21 9. Remove the camshaft chain auto-tensioner with the lock pin inserted. 10. Lower the vehicle. 11. Loosen the locknuts and adjusting screws. Page 14 of 21 12. Remove the high pressure fuel pump base. 13. Remove the camshaft holder bolts, then remove the camshaft holders. To prevent damaging the camshafts, loosen the bolts in sequence, two turns at a time. Page 15 of 21 14. Lift up the cam chain, then carefully remove the intake camshaft followed by the exhaust camshaft. You must maintain tension on the cam chain while you do this. 15. Use a bungee cord to hold tension on the cam chain while you are replacing the camshafts. 16. When removing the camshaft holders, cam chain guide, and intake and exhaust camshaft, make sure to place them in order of installation on a clean, padded workbench. Page 16 of 21 17. Remove the rocker arm assembly, and install the new set. Refer to the service information for additional instructions. Page 17 of 21 18. With the camshafts out of the engine, hold them with an open-end wrench and loosen the VTC actuator mounting bolts on both camshafts. 19. Install the VTC actuators on the new camshafts. NOTE You may need an assistant to help you with this procedure. 20. Apply fresh engine oil to the new camshafts, and install. Page 18 of 21 21. When installing the new camshafts, ensure the previously made marks on the VTC actuator and cam chain line up. 22. Install the camshaft holders and the cam chain guide, then torque them to specification. 23. Install the camshaft chain tensioner and release the lock pin. 24. Install the new cam chain auto-tensioner (chain case) cover. 25. To check the camshaft timing, rotate the crankshaft in the direction of engine rotation (clockwise) two full turns, then stop at the TDC mark. Refer to step 4 of the Camshaft Timing Inspection in the service information. 26. Do a valve adjustment. Page 19 of 21 27. Install the high pressure fuel pump base and new camshaft holder cover. Refer to step 6 of the installation section of the Camshaft and VTC Actuator Removal, Installation, and Inspection (1.5L Engine) in the service information. 28. Install the cylinder head cover. Refer to the service information for additional instructions. 29. Install the high pressure fuel pump with the new o-ring and fuel joint pipe. Refer to the service information for additional information. 30. Install the engine undercover and any other remaining parts. 31. During the first start up, check for DTCs set or abnormal noises. Refer to service information for additional instructions. 32. Connect the i-HDS and click on the Body Electrical. From there, select HVAC and open Data List/Snapshot to check if the A/C control unit has been replaced. One of three options will appear; Not Complete, Completed, or Not Applicable. • If it reads Completed or Not Applicable, skip to step 34. • If it reads Not Complete, go to step 33. 33. Replace the climate control unit. 33.1. Remove the climate control unit and replace with the new unit. See service information for additional instructions. 33.2. Install all parts in reverse order. 33.3. Run the self-diagnostics procedure with the i-HDS to make sure there are no problems in the system. 34. Reset maintenance minder main code A. Refer to the service information. 35. Drain and refill the engine oil. Do not replace the oil filter. (3.4 quarts) 36. With the i-HDS, check to see if the PGM-FI and TCU software has been updated by using the J2534 rewrite application. • If not, continue with the procedure. • If updated, skip to step 38. 37. Update the PGM-FI and TCM software using the i-HDS J2534 rewrite software with the MVCI or DST-i. Refer to Service Bulletin 01-023, Updating Control Units/Modules. Page 20 of 21 38. Reset the throttle position learned values by referencing the throttle body removal and installation in the service information, then do the PCM idle learn procedure. Refer to service information for additional instructions. NOTE For more information on the PCM idle learn procedure, see the Tech2Tech® video, "A Look at PCM Idle Learn". END Page 21 of 21