A18-025

Service Bulletin
May 29, 2019
18-025
Version 4
MIL Comes On with DTC P0300—P0306 or P219A/B
Supersedes 18-025, dated April 6, 2019. See REVISION SUMMARY.
AFFECTED VEHICLES
Year
Model
Trim
VIN Range
2018
Odyssey
ALL
ALL
2019
ALL
From VIN 5FNRL6...KB000001 thru 5FNRL6...KB026674
2016—18 Pilot
ALL
ALL
2019
2WD ALL
From VIN 5FNYF5...KB000001 thru 5FNYF5...KB001450
AWD ALL
From VIN 5FNYF6...KB000001 thru 5FNYF6...KB006305
2017—18 Ridgeline
ALL
ALL
2019
2WD ALL
From VIN 5FPYK2...KB000001 thru 5FPYK2...KB002884
AWD ALL
From VIN 5FPYK3...KB000001 thru 5FPYK3...KB012495
NOTE
The vehicle must have at least 5,000 miles or more on the odometer.
REVISION SUMMARY
This bulletin has been extensively revised. American Honda recommends that you thoroughly read it.
SYMPTOM
The MIL comes on with DTC P0300 (random misfire detected), and/or P0301—P0306 (cylinder misfire detected), or
P219A/B (air-fuel ratio variation of cylinder [bank 1, rear bank/bank 2, front bank]).
PROBABLE CAUSE
Debris from the high pressure pump or the fuel injector machining process can cause internal wear or clogging inside
the injector.
CORRECTIVE ACTION
Replace the fuel injectors.
CUSTOMER INFORMATION:The information in this bulletin is intended for use only by skilled technicians who have the proper tools, equipment, and
training to correctly and safely maintain your vehicle. These procedures should not be attempted by “do-it-yourselfers,” and you should not assume
this bulletin applies to your vehicle, or that your vehicle has the condition described. To determine whether this information applies, contact an
authorized Honda automobile dealer.
©
2019 American Honda Motor Co., Inc. — All Rights Reserved
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PARTS INFORMATION
Part Name
Part Number
Quantity
Fuel Injector Set (all except 2019 Pilot Touring and Elite)
16010-RLV-315
Fuel Injector Set (2019 Pilot Touring and Elite only)
16010-RLV-306
Fuel Joint Pipe Set
16012-R9P-315
1
Front Gasket
17055-R9P-A01
1
Rear Gasket
17065-R9P-A01
1
Intake Manifold Gasket
17101-RLV-A01
6
Throttle Body Gasket
17102-RLV-A01
1
EGR Seal
17103-RLV-A01
2
EGR Pipe Gasket A
18716-RB0-G01
1
1
WARRANTY CLAIM INFORMATION
The normal warranty applies.
NOTE
The vehicle must have at least 5,000 miles or more on the odometer.
Operation
Number
Description
Flat Rate
Time
Defect
Code
Symptom
Code
Template
ID
Failed Part Number
121110
Replace the fuel
injectors (Pilot, except
Touring and Elite).
2.5 hr
08001
03217
A18025A
16010-RLV-305
121110
Replace the fuel
injectors (Pilot Touring
and Elite only).
2.5 hr
08001
03217
A18025B
16010-RLV-305
121110
Replace the fuel
injectors (Odyssey).
2.6 hr
08001
03217
A18025C
16010-RLV-315
121110
Replace the fuel
injectors (Ridgeline).
2.2 hr
08001
03217
A18025D
16010-RLV-305
Skill Level: Repair Technician
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REPAIR PROCEDURE
1. Remove the fuel injectors. Refer to the service information.
1.1. Relieve the fuel pressure.
1.2. Remove the intake manifold and intake manifold base.
1.3. Remove the high pressure fuel pump cover.
1.4. Remove the fuel rail cover.
1.5. Remove the fuel joint pipe.
1.6. Remove the fuel rail and injector.
1.7. Remove the injectors from the fuel rail.
2. Install the parts in the reverse order of removal. Refer to the service information.
2.1. Install the fuel injectors into the fuel rail.
2.2. Install the fuel rail and fuel injectors into the cylinder head.
2.3. Lubricate the tips of the new fuel joint pipe with polyethylene glycol included in the fuel joint pipe kit.
2.4. Also lubricate the threaded areas of the fuel rails and high pressure fuel pump with polyethylene glycol.
NOTES
•
Do not reuse the fuel joint pipe. Failure to install a new fuel joint pipe will cause fuel leaks.
•
Before you install the fuel joint pipe, loosen the fuel pump mounting bolts.
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2.5. Tighten the fuel joint pipe nuts by hand until the tips of the fuel joint pipe are seated on the fuel rails and the
high pressure fuel pump.
2.6. Loosely install the bracket bolts to secure the new fuel joint pipe to the cylinder head.
2.7. Tighten the fuel pump mounting bolts to 25 N·m (18 lb-ft).
2.8. Tighten the fuel joint pipe bracket bolts to 12 N·m (9 lb-ft) and 22 N·m (16 lb-ft) in the order shown.
2.9. Tighten the fuel joint pipe nuts to 36 N·m (27 lb-ft) in the order shown.
NOTES
•
A crowfoot-type special tool increases the torque applied by the torque wrench. Refer to Torque
Specifications for details on how to recalculate the torque wrench setting.
•
Failure to tighten the fuel joint pipe nuts to the proper torque will cause a fuel leak.
Page 4 of 5
2.10. Connect the quick-connect fitting and install the quick-connect fitting cover
2.11. Check for fuel leaks.
2.12. Install the fuel rail cover.
2.13. Install the high pressure fuel pump cover.
2.14. Install the intake manifold base and intake manifold.
3. Do an all DTC check, and clear DTCs from all systems.
END
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