TS-C109

SERVICE BULLETIN
Bulletin Type............: C
Subject: Relocating Transmission Oil Dipstick
Bulletin No...............: TS-C109
Bulletin Name..........: Relocating Transmission
Dipstick
Bulletin Ref No.........: 700002594
NHTSA…………….........:
Release Date...........: 01.11.2016
Summary : For ease of access to oil dipstick of the
transmission, filling rod has been rerouted.
Bulletin Responsible: Teoman PEHLİVAN
Published by&Approved by: Hakan GÜNERDEM
Expiry Date………........: 01.11.2017
Vehicle Model...........: TS 30
Fiat Rate Code...........: TSC109
Flat Rate Time...........: 30 min
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and
actuators) if they are less than 2 meters away from the chassis part to be welded or the earth terminal of the
welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on
these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and
temperatures
higher than 70°.
• The contact switch must not be in the accessory or contact position. The contact key should be removed.
• Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made between chassis,
engine
and cab.
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SERVICE BULLETIN
Service bulletin expiry dates differ according to
service bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is
used for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is
released and available on E-Doc. Modification
parts can be ordered. The time period between
the release date and the effective date may vary
according to the procurement lead time.
Effective Date: As of this date specified amount
of the total modification parts will be available on
Spare Parts Stock. Modification parts can be
ordered and the application can be performed. (
except non-compliance and safety related
campaigns, i.e. S-Type Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical
instructions or other type of information to
service network.
Part Order Deadline: Last order date for
modification parts. The part orders which will be
placed after this date should be approved by
Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin
is used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is
used for updates that should be implemented
without waiting for customer complaints.
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SERVICE BULLETIN
GENERAL PRECAUTIONS
1. Suggested Dress Code:
2. Before Starting the Work:
Always wear protective clothing. Do not wear any damaged or loose-fitting clothing
and remove jewelry before starting the work. In case of long hair use hairnet.
The illustration above shows some of the correct and incorrect clothing that should
be worn during work. Sharp edges should be avoided e.g belts, watches, necklaces etc.
3. Interior materials protection:
Seats, trimming, upholstery stuff and carpeting should be protected with appropriate
coverings.
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SERVICE BULLETIN
Installed Part List
No
Part No
1
RP171155Y
2
Part Name
Qty
Unit Of Measure
DIPSTICK AND OIL FILLER CAP
1
Pcs
RP196113Y
TRANSMISSION OIL FILLER PIPE
1
Pcs
3
TF104969Y
BOLT HEX M16X2.0X25-8.8
2
Pcs
4
RP109141Y
BRACKET, PIPE HOLDER
1
Pcs
5
MH020816Y
CLIPS (25)
2
Pcs
6
MF100025Y
BOLT,HEX (M6X1X12)
2
Pcs
7
MF434103Y
NUT,HEX,FLANGE(M6)
2
Pcs
8
CG171135Y
HEX,BOLT (M10x105x1,5)
1
Pcs
9
RP109142Y
L BRACKET, PIPE HOLDER
1
Pcs
Qty
Unit Of Measure
Excluded Part List
No
Part No
Part Name
TS-C109 4 / 7
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
1.The oil level rod on the gearbox must be removed by loosing it from its clamp.
The oil level rod on
the gearbox must be
removed by loosing it
from its clamp
2. First, in the place of the removed level rod, new level rod pipe must be mounted.
(RP196113Y)
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SERVICE BULLETIN
3. Then, the clamps must be fixed to the connection points. First, you need to mount a
bracket(RP109142Y) to the engine shown below Picture A so you can fix the pipe to that
bracket by a clip. To fix second clamp, first you have to mount a bracket(RP109141) to the
alternator shown below Picture B so you can fix the pipe to that bracket by a clip.
RP109142Y
Picture A
RP109141Y
Picture B
4.The oil level indicator rod must be placed inside the pipe.
TS-C109 6 / 7
SERVICE BULLETIN
RATE BREAK DOWN
Aplication
Time
Removing the oil level rod
5 min
Mounting the new oil level rod pipe
25 min
Total
30 min
TS-C109 7 / 7