PI2002B_TSB_R2
Service Bulletin Details
Public Details for: PI2002B_TSB_R2
Technical service bulletin: product improvement campaign - nu 2.0l gdi - knock sensor detection system (ksds) ecu upgrade (pi2002b) - this bulletin has been revised to include additional information. New/revised sections of this bulletin a
Models from 2016
2016 KIA SOUL |
Models from 2015
2015 KIA SOUL |
Models from 2014
2014 KIA SOUL |
GROUP Product Improvement NUMBER 2002B (Rev 2, 01/21/2021) MODEL 2014-2016MY Soul (PS) w/Nu 2.0L GDI DATE August 2020 PRODUCT IMPROVEMENT CAMPAIGN SUBJECT: NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) NOTICE This bulletin has been revised to include additional information. New/revised sections of this bulletin are indicated by a black bar in the margin area. This bulletin provides information related to a software update to the Engine Control Unit (ECU) to install the Knock Sensor Detection System (KSDS) in order to protect the engine from excessive connecting rod bearing damage. This update is for some 2014-2016MY Soul (PS) vehicles produced from July 21, 2013 through August 11, 2016 equipped with Nu 2.0L GDI engines. The KSDS detects vibrations indicating the onset of excessive connecting rod bearing wear. It is designed to alert the driver at an early stage of bearing wear before the occurrence of severe engine damage, including engine failure. If vibrations caused by bearing wear start to occur, the Malfunction Indicator Lamp (MIL) will blink continuously, and the vehicle will be placed in Limp Home Mode. This will reduce further damage to the engine and ensure that the vehicle occupants are not exposed to the risk of a more severe engine failure. At that time, Diagnostic Trouble Code (“DTC”) P1326, specific to the KSDS, will be recorded in the ECU. The vehicle can continue to be operated for a limited time in Limp Home Mode, but it will accelerate slowly and have a reduced maximum speed. Also, engine RPMs will be limited to approximately 1800-2000 RPM. Kia is requesting the completion of this Product Improvement Campaign on all affected vehicles. Before conducting the procedure, verify the vehicle is included in the list of affected VINs. Also, please have your KDS connected to the internet regularly to get the latest software updates available. NOTICE To assure complete customer satisfaction, always remember to refer to WebDCS Warranty Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle before returning it to the customer. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. Circulate To: X General Manager X Service Advisors X Technicians X Service Manager X Parts Manager X Body Shop Manager Fleet Repair Page 2 of 8 SUBJECT: NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) ECU Upgrade Procedure: To correct this condition, the ECU should be reprogrammed using the KDS download, as described in this bulletin. Upgrade Event Name 523. PS Nu 2.0GDI Knock Sensor Detection System (KSDS) ECU UPGRADE NOTICE • • • • • • • • A fully charged battery is necessary before the ECU upgrade can take place. It is recommended that a battery charger is used in ECU mode during the reflash or the use of a fully charged jump starter box connected to the battery. Ensure the KDS or GDS is sufficiently charged at 50% or higher prior to reflash. All ECU upgrades must be done with the ignition key in the ‘ON’ position. Be careful not to disconnect the VCI-II connected to the vehicle during the ECU upgrade procedure. DO NOT start the engine during ECU upgrade. DO NOT turn the ignition key ‘OFF’ or interrupt the power supply during ECU upgrade. When the ECU upgrade is completed, turn the ignition ‘OFF’ and wait 10 seconds before starting the engine. ONLY use approved ECU upgrade software designated for the correct model and model year. IMPORTANT It is recommended to ALWAYS check the Electronic Parts Catalog (EPC) to locate the ECU Part Number respective to Auto/Manual Mode ROM IDs. DO NOT reference the parts label affixed to the ECU. NOTICE Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the applicable model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020 Page 3 of 8 NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) SUBJECT: NOTICE Before attempting an ECU upgrade on any Kia model, make sure to first determine whether the particular model is equipped with an immobilizer security system. Failure to follow proper procedures may cause the PCM to become inoperative after the upgrade and any claims associated with this repair may be subject to chargeback. ROM ID INFORMATION TABLE: Upgrade Event #523 Model EM ISG IMMO Yes ECU P/No. 39131-2EHA0 39131-2EHA3 39131-2EHA5 No (PS) 14-15MY No 39133-2EHA0 39133-2EHA3 39133-2EHA5 Yes 39131-2EHA1 39131-2EHA4 39131-2EHA6 No 39133-2EHA1 39133-2EHA4 39133-2EHA6 Nu 2.0L GDI ULEV Yes Yes (PS) 16MY GGPS-FNUAQK31C00 GGPS-DNUAPS00C00 GGPS-DNUAPS01C00 GGPS-DNUAPS02C00 GGPS-FNUAPK11C00 GGPS-FNUAPK21C00 GGPS-FNUAPS00C00 GGPS-FNUAPS01C00 GIPS-DNUAQS00C00 GIPS-DNUAQS01C00 GIPS-DNUAQS02C00 GIPS-FNUAQS01C00 GIPS-FNUAQK11C00 GIPS-FNUAQK21C00 GIPS-FNUAQS00C00 GIPS-DNUAPS00C00 GIPS-DNUAPS01C00 GIPS-DNUAPS02C00 GIPS-FNUAPS01C00 GIPS-FNUAPK11C00 GIPS-FNUAPK21C00 GIPS-FNUAPS00C00 GGPS-FNUAPK31C00 GIPS-FNUAQK31C00 GIPS-FNUAPK31C00 GGPS-GNUAQK31C00 39133-2EHA7 GGPS-GNUAPS00C00 GGPS-GNUAPS01C00 GGPS-GNUAPK11C00 GGPS-GNUAPK21C00 GGPS-GNUAPK31C00 39131-2EHA8 GIPS-GNUAQS00C00 GIPS-GNUAQS01C00 GIPS-GNUAQK11C00 GIPS-GNUAQK21C00 GIPS-GNUAQK31C00 39133-2EHA8 GIPS-GNUAPS00C00 GIPS-GNUAPS01C00 GIPS-GNUAPK11C00 GIPS-GNUAPK21C00 GIPS-GNUAPK31C00 Yes No New 39131-2EHA7 Nu 2.0L GDI ULEV Yes Previous GGPS-DNUAQS00C00 GGPS-DNUAQS01C00 GGPS-DNUAQS02C00 GGPS-FNUAQS01C00 GGPS-FNUAQK11C00 GGPS-FNUAQK21C00 GGPS-FNUAQS00C00 GGPS-GNUAQS00C00 GGPS-GNUAQS01C00 GGPS-GNUAQK11C00 GGPS-GNUAQK21C00 No No ROM ID To verify the vehicle is affected, be sure to check the Calibration Identification of the vehicle's ECM ROM ID and reference the Information Table as necessary. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020 Page 4 of 8 SUBJECT: NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) NOTICE Prior to performing the ECU upgrade, be sure to check that the KDS is fully charged. 1. Connect the VCI-II to the OBD-II connector, located under the driver’s side of the instrument panel. NOTICE The ECU upgrade function on KDS operates wirelessly. It is not necessary to perform the upgrade via USB cable. 2. With the ignition ON, turn ON the KDS tablet. Select KDS from the home screen. 3. Confirm communication with VCI (A) and then configure the vehicle (B) using the AUTO VIN (C) feature. B A C 4. Select ECU Upgrade. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020 Page 5 of 8 SUBJECT: 5. NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) The KDS will check the server for recently uploaded Events and then automatically download Upgrade Event #523. NOTICE The vehicle must be identified in Vehicle Selection to download an Event for that vehicle. 6. KDS screenshot shown above is for demonstration purposes only. Events shown in screenshot are not applicable to this bulletin. Select Auto Mode. CAUTION Do NOT attempt to perform a Manual Mode upgrade UNLESS Auto Mode fails. Always follow the instructions given on the KDS in either Auto or Manual mode. 7. Select the ENGINE system under the System selection menu. D Touch ID Check (D) and confirm that the latest update is available. Select Upgrade Event #523 and select Upgrade to continue. 8. The ECU upgrade will begin and the progress of the upgrade will appear on the bar graph. Upgrade part (1/2) (E) will download the upgrade event to the VCI-II. Upgrade part (2/2) (F) will upgrade the ECU. CAUTION E F Do not touch the system buttons (like ‘Back’, ‘Home’, ‘etc.’) while performing ECU Upgrade. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020 Page 6 of 8 SUBJECT: 9. NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) If a “Communication Fail” screen appears, verify that the VCI-II and KDS are communicating properly. Touch OK and restart the procedure from step 4. NOTICE If an error notice continues to appear or if the upgrade cannot be performed, DO NOT disconnect the KDS/VCI-II. Contact GIT America Help Desk at (888) 542-4371 or Techline. 10. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 11. Once the upgrade is complete, touch OK to finalize the procedure. 12. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 13. Start the engine to confirm proper operation of the vehicle. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020 Page 7 of 8 SUBJECT: NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) Manual Upgrade Procedure: NOTICE The manual upgrade should ONLY be performed if the automatic upgrade fails. If the automatic upgrade fails, turn the ignition OFF for about 10 seconds then place it back in the ON position to reset the control unit BEFORE performing manual upgrade. See table below for Manual Mode passwords. Manual Mode ECU Upgrade Passwords Menu Password PS Nu 2.0GDI ULEV AT -ISG -IMMO(14~15MY) : 39133-2EHA0/A3/A5 2035 PS Nu 2.0GDI ULEV AT -ISG +IMMO/SMK(14~15MY) : 39131-2EHA0/A3/A5 2036 PS Nu 2.0GDI ULEV AT +ISG -IMMO(14~15MY) : 39133-2EHA1/A4/A6 2146 PS Nu 2.0GDI ULEV AT +ISG +IMMO/SMK(14~15MY) : 39131-2EHA1/A4/A6 2147 PS Nu 2.0GDI ULEV AT -ISG -IMMO(16MY) : 39133-2EHA7 3327 PS Nu 2.0GDI ULEV AT -ISG +IMMO/SMK(16MY) : 39131-2EHA7 3127 PS Nu 2.0GDI ULEV AT +ISG -IMMO(16MY) : 39133-2EHA8 3328 PS Nu 2.0GDI ULEV AT +ISG +IMMO/SMK(16MY) : 39131-2EHA8 3128 1. Within the ECU Upgrade screen displayed, select Manual Mode. 2. Select the ENGINE system under the System selection menu. Select Upgrade Event #523 and select Upgrade to continue. 3. Select the appropriate control unit part number with reference to the ROM ID Information Table on page 3, and select OK. 4. Enter the appropriate password from the Manual Mode password table above and select OK. 5. The upgrade will begin and the progress of the upgrade will appear on the bar graph. 6. When instructed on the KDS, turn the ignition OFF for ten (10) seconds then back on. Touch OK to continue. 7. Once the upgrade is complete, touch OK to finalize the procedure. 8. When prompted, select YES to check for Diagnostic Trouble Codes (DTC) and erase any DTCs stored such as EPS, ESC, and TPMS that may have been set during the upgrade. 9. Start the engine to confirm proper operation of the vehicle. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020 Page 8 of 8 SUBJECT: NU 2.0L GDI - KNOCK SENSOR DETECTION SYSTEM (KSDS) ECU UPGRADE (PI2002B) AFFECTED VEHICLE RANGE: Model Production Date Range Soul (PS) July 21, 2013 to August 11, 2016 WARRANTY INFORMATION: N Code: N99 C Code: C99 Claim Type R Causal P/N 39131 2EHA0 Qty. Repair Description Labor Op Code Op Time Replacement P/N Qty. 0 (PI2002B) KSDS Logic Improvement (PS) 200090R0 0.3 M/H N/A 0 NOTICE VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should reference PI2002B when accessing the WebDCS system. Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information. TSB: PI2002B (Rev 2) Soul (PS) August 2020