NTB15102

Service Bulletin Details

Public Details for: NTB15102

If you confirm: a whine or grind type noise heard during acceleration and/or constant highway speeds. -the level of noise may increase as vehicle speed increases and there are no other drivability issues or stored dtcs related to the cvt


- 2015 - 2014 - 2013 -

Models from 2015
2015 NISSAN ALTIMA
Models from 2014
2014 NISSAN ALTIMA
Models from 2013
2013 NISSAN ALTIMA
Classification:
Reference:
AT15-018
Date:
NTB15-102
January 25, 2016
2013-2015 ALTIMA;
WHINE NOISE FROM CVT AT HIGHWAY SPEEDS
APPLIED VEHICLE: 2013-2015 Altima (L33) with 4-cyl engine only
IF YOU CONFIRM:
A whine or grind type noise heard during acceleration and/or constant highway speeds.

The level of noise may increase as vehicle speed increases.
AND
There are no other drivability issues or stored DTCs related to the CVT assembly (CVT).
ACTION:
Refer to the REPAIR FLOW CHART on page 3 for repair procedure.
Refer to page 2 for information on special service tools.
NOTE: Parts Kit #1 (see PARTS INFORMATION) must be available at the time the
reduction gear bearing shim selection procedure, starting on page 11, is to be performed.
IMPORTANT: The purpose of ACTION (above) is to give you a quick idea of the work you
will be performing. You MUST closely follow the entire SERVICE PROCEDURE as it
contains information that is essential to successfully completing this repair.
Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are
properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job
properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO
NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle.
1/48
Required Special Tools









J-50255 - CVT Service Tool Kit: Includes Gauge Block J-50271, Digital Depth Gauge
J-50272, Puller J-50273, and Race Installer J-50274
J-51923 – J-Hook
J-50273-2 – Puller Legs
J-50818 – Converter Seal Installer
J-50393 – CVT Case Differential Seal Installer
J-50394 – Converter Housing Differential Seal Installer
J-8092 – Driver Handle
J-25721-A – Slide Hammer
J-50255-UPD - Slide Hammer Bolt
These tools are considered "Essential" and have been previously sent to each dealer.
Additional tools and/or replacement parts can be ordered from TECH-MATE at
1-800-662-2001.
J-50255
J-25721-A
J-50818
J-50255-UPD
J-50273
J-51923
J-50272
J-50273-2
J-50274
J-50271
J-50274
J-8092
J-50394
J-50393
Figure A
2/48
NTB15-102
REPAIR FLOW CHART
Whine or grind type noise
heard from the CVT during
acceleration and/or
constant highway speeds
Result 2
(see page 8)
Disassemble the CVT, inspect
the reduction gear bearings
and races for cracks or
abnormal wear
Result 1
(see page 8)
Can either reduction gear bearing
Yes
race be moved in its bore by hand?
No
Perform shim
selection procedure
1. Reassemble the old CVT
2. Replace with a new CVT
3. Flush the CVT cooler
NG
OK
Replace
 Gear Kit
 Oil Pump Kit
 Control Valve (valve body)
Install the CVT assembly
and flush the CVT cooler
Install Write IP Characteristics
to the TCM
Install Write IP Characteristics
to the TCM
Flush the CVT assembly
Verify repairs
Work Completed
3/48
NTB15-102
SERVICE PROCEDURE
Disassemble CVT for Inspection
PRECAUTIONS WHEN DISASSEMBLING A CVT ASSEMBLY
Transmissions are vulnerable to particles (dust, metal, lint, etc.).

When disassembling a CVT, make sure your work environment (shop, workbench,
etc.), the transmission area (sub-frame, oil pan, harness connector, etc.), and your
hands are free of contamination.

Make sure all parts are clean prior to assembling / installing. Unpack service parts
just before installation.

Only disassemble the parts which are mentioned in this bulletin.
NOTE: If metal debris is found in the oil pan during disassembly, this is OK. The CVT
will be flushed after reassembly, or replaced.
1. Write down all radio station presets.
Presets
AM
FM 1
FM 2
SAT 1
SAT 2/3
Bass
1
Treble
2
3
4
Balance
Fade
5
6
Speed Sen. Vol.
2. Disconnect both battery cables, negative cable first.
3. Remove the CVT from the vehicle.

Refer to the Electronic Service Manual (ESM), section TM-Transaxle &
Transmission, for CVT removal.
WARNING: CVT Fluid and parts may be hot.
4. Place the CVT on a workbench, use wood or plastic blocks to keep the CVT steady.
CAUTION: The primary speed sensor
may become damaged when handling
the CVT. Be careful when handling the
CVT (see Figure 1).
Primary and
output
secondary
speed
sensors
speed
Figure 1
4/48
NTB15-102
5. Remove all 23 converter housing
mounting bolts (see Figure 2).
NOTE: These bolts will be replaced with
new ones and will not be reused.
Figure 2
J-25721-A
-----
J-50255-UPD
6. Separate and then remove the converter
housing from the CVT case.

-----
J-51923
Use Slide Hammer J-25721-A and
Slide Hammer Bolt J-50255-UPD with
J-Hook J-51923 at the cutout areas
similar to the one shown in Figure 3
and 4.
CAUTION: Do not pry between
mating surfaces.
Figure 3
One of three
cutout areas
Figure 4
5/48
NTB15-102
7. Remove the O-ring from the input shaft
(see Figure 5).

This O-ring will be replaced with a
new one.
O-ring
Figure 5
Reduction gear
assembly
8. Carefully remove the reduction gear
assembly (see Figure 6).
Figure 6
Differential
assembly
9. Carefully remove the differential
assembly (see Figure 7).
Figure 7
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NTB15-102
Reduction Gear Bearing Inspection
1. Visually inspect the outer races and rollers of the reduction gear’s tapered bearings for
damage. Figure 8, 10, and 11 show examples of cracked and damaged rollers and
races.

If no damage found, or any wear or damage is found that is not similar to the
“NG” examples below, go to step 2 on the next page.

If damage found that is similar to the examples below, skip to step 3 on the next
page.
NG
Inspect here
Figure 8
NG
Figure 9
NG
Figure 10
Figure 11
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NTB15-102
2. Result 1: When no damage is found (or damage/wear not similar to the “NG” examples
on page 7), replace the CVT.
a. Record a video of the outer bearings showing no or dissimilar damage (see page 43
for details).
b. Assemble the original CVT.
c. Replace the CVT.

To finish repairs, skip to page 43, Install CVT Assembly.
NOTE:

CVT assembly flushing is not performed with replacement CVTs.

The CVT cooler(s) is always flushed whether repairing or replacing the CVT.
Refer to NTB15-013 for cooler cleaning procedure.
3. Result 2: If similar damage is found, inspect the fit of both reduction gear outer bearing
races. Figure 12 shows the race in the CVT case.
a. Both races cannot be moved by hand: Go to
Remove Reduction Gear Bearing Outer
Races on the next page.
b. Either race can be moved by hand: Replace
the CVT.
aa. Record a video of the outer bearing race
that can be moved by hand (see page 43
for details).
bb. Assemble the original CVT.
cc. Replace the CVT.
 Skip to page 43, Install CVT Assembly.
Figure 12
NOTE:

CVT assembly flushing is not performed with replacement CVTs.

The CVT cooler(s) is always flushed whether repairing or replacing a CVT. Refer
to NTB15-013 for cooler cleaning procedure.
8/48
NTB15-102
Remove Reduction Gear Bearing Outer Races
1. Remove the reduction gear outer race
from the converter housing (see
Figure 13).

Use Slide Hammer J-25721-A with
Slide Hammer Bolt J-50255-UPD to
Puller J-50273 and Puller Legs
J-50273-2 (see Figure 13 and 14).

Make sure the puller jaws grip under
the races.
Puller J-50273
and Puller Legs
J-50273-2
Figure 13
Puller J-50273
and Puller Legs
J-50273-2
2. Remove the reduction gear outer race
from the CVT case (see Figure 14).

Make sure the puller jaws grip under
the races.
Figure 14
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NTB15-102
3. Remove any shims located behind the
races.
NOTE: The removed races and shim(s)
will not be reused.
Figure 15
4. Thoroughly clean both bearing race
bores.
5. Thoroughly clean off the end of the
output speed sensor (see Figure 16).
Output
speed
sensor
After cleaning, go to the next page.
Figure 16
10/48
NTB15-102
Reduction Gear Bearing Shim Selection Procedure
The following is a summary of how to select a shim with the correct thickness:
(1) Measure the bearing outer race bore depth of the CVT case (Mc).
(2) Measure the bearing outer race bore depth of the converter housing (Mh).
(3) Read the reduction gear assembly height from the label attached to the new
reduction gear assembly package.
(4) Select a shim with the measurements above using the NTB15-102 Shim Calculator
in CONSULT-III plus (C-III plus).
NOTE: CVT Service Tool Kit J-50255 and C-III plus are needed to perform the shim
selection procedure.

The Service Tool Kit’s contents are shown on page 2.
1. First, calibrate Digital Depth Gauge J-50272. For step 1a – 1d, refer to Figure 17.
a. Turn the depth gauge ON, set it to “mm” measurement.
b. Place the depth gauge’s Datum level flush on top of Gauge Block J-50271.
c. Carefully slide the depth gauge down until it bottoms out on the gauge block.
d. With the depth gauge bottomed out, press the “ZERO” switch.
 The depth gauge’s display should now read 0.00 mm.
Bottom out
J-50272
Inch/mm switch
“ZERO” switch
On/Off switch
Lay flat
Datum level
Gauge block
J-50271
Figure 17
11/48
NTB15-102
2. Thoroughly clean the mating surfaces of the CVT case.
CAUTION: Do NOT use sanding discs or similar abrasive tools. Use brake spray or
equivalent solvent and lint-free towels only.

Make sure the brake spray or solvents used are compatible with local regulations.
For step 3-7, refer to Figure 18, 19, and 20.
3. Position the gauge block over the outer race bore in the CVT case.
4. Position the depth gauge through the middle of the gauge block.

Make sure the depth gauge’s Datum level is flush on top of the gauge block.
5. Carefully slide the depth gauge down until it bottoms out where the shim and race
bottoms out.
6. Write down the value shown in the depth gauge’s display.
7. Perform step 5 and 6 on the opposite side of the race bore.
Display
Datum level
Measuring
CVT case side
Gauge block
Measure at
bottom on
opposite sides
Figure 18
Figure 19
Figure 20
12/48
NTB15-102
8. Subtract 20 mm from each measurement.
EXAMPLE: 70.8 mm and 70.0 mm are the measured values. Subtracting 20 mm from
each value equals 50.8 mm and 50.0 mm, respectively.
NOTE:

20 mm is the thickness of the gauge block.

All measurements are made in millimeters.
9. Add the two measurements, and then divide by two.

Write down the calculated value as “Mc”.
EXAMPLE: 50.8 mm plus 50.0 mm equals 100.8 mm. 100.8 mm divided by
2 equals 50.4 mm Mc.
10. Perform step 2-9 on the converter housing’s outer race bore (see Figure 21).

Write down the calculated value as “Mh”.
Measuring
converter
housing side
Figure 21
13/48
NTB15-102
11. Open ASIST, and then go to
ASIST>Specialty Tools>NTB15-102 Shim
Calculator to access the calculation tool.
12. With the calculation tool displayed, input the
measurement values in the correct boxes
from page 13, step 9 and 10 (see Figure
22).
NOTE: All measurements must be inputted
in millimeters.
Step 12 and 13
Step 14
Figure 22
13. Input the height measurement of the
reduction gear assembly (see Figure 22).

The measurement value is located
on a label attached to the reduction
gear’s packaging (see Figure 23).
14. Click on Calculate (see Figure 22).

A shim part number will appear (see
example in Figure 24).
Figure 23
15. Obtain or order this shim from your parts
department.



If two (2) part numbers display, install
one (1) shim of each part number.
All shims will be installed on the
CVT case side later on during the
assembly procedure.
Always restock the shim kit. This will
assure these shims are immediately
available for other future repairs.
XXXXX
16. If the window in Figure 25 appears:
a. Verify all measurements, calculations,
and inputted values are correct, and
then try the calculation again.
b. If the same message appears again,
get a screen shot or photo of the
message showing all measurements.
Call the Powertrain Call Center (PCC)
for the next step, and then attach the
screen shot of the calculation to the
PCC form.
Figure 24
XXX
XX
XX
Figure 25
17. If Figure 24 appeared, finish step 15, and
then go to the next page.
14/48
NTB15-102
Remove Control Valve Assembly (Valve Body)
1. Remove the 19 oil pan bolts, and then
remove the CVT oil pan and gasket
(see Figure 26).




Save the oil pan bolts. They will be
reused.
Save the magnets. They will be
reused.
The oil pan will be replaced with a
new one.
The oil pan gasket will be replaced
with a new one.
Figure 26
Manual plate
2. Remove the nut and lock washer
to remove the manual plate (see
Figure 27).

Lock washer
These parts will be reused.
Lock nut
Figure 27
15/48
NTB15-102
Short bolts
3. Remove the three (3) oil strainer
mounting bolts, and then remove the
oil strainer with O-ring (see Figure 28).

The oil strainer and O-ring will be
replaced.
Long bolt
Figure 28
4. Remove the two (2) oil strainer bracket
bolts, and then remove the oil strainer
bracket (see Figure 29).
Brackets
and bolts
Figure 29
5. Remove the two (2) fluid temp sensor
bolts, and then disconnect the wiring
harness connector (see Figure 29 and
30).
Wiring harness
connector
Figure 30
16/48
NTB15-102
44 mm bolt
6. Remove the nine (9) valve body
mounting bolts, and then carefully
remove the valve body (see Figure 31).
NOTE: Eight bolts are 54 mm long, and
one bolt is 44 mm long.
Figure 31
7. Carefully remove the lip seal (see
Figure 31a).
Lip seal
Figure 31a
17/48
NTB15-102
Remove Oil Pump Assembly
1. Remove the two (2) nuts, and then
remove the first baffle plate (see
Figure 32).
CAUTION: To avoid rounding off these
nuts, it is best to use a 3/8 drive 6-pt
10 mm socket.
First baffle
plate nuts
Figure 32
2. While spreading out the snap ring,
remove as an assembly the driven and
drive sprockets and oil pump chain
(chain). See Figure 33 and 35.
3. Remove the thrust washer (see
Figure 34).

The thrust washer will be reused.
Drive sprocket
Chain
Driven sprocket
Figure 33
Snap ring:
Spread out
to release
sprocket
Thrust washer
Figure 34
Figure 35
18/48
NTB15-102
“L” bracket and bolts
4. Remove the two (2) bolts, and then
remove the “L” bracket (see Figure 36).
Figure 36
5. Remove the three (3) bolts, and then
remove the second baffle plate (see
Figure 37).
Second
baffle plate
and bolts
Figure 37
6. Remove the two (2) bolts, and then
remove the third baffle plate (see
Figure 38).
Third baffle
plate and
bolts
Figure 38
19/48
NTB15-102
7. Remove the five (5) bolts, and then
remove the oil pump cover (see
Figure 39).
CAUTION: Be careful when removing
and handling the oil pump cover. The
lathe cut seals, installed on the bottom
side, will be reused.
Oil pump
cover and
bolts
Figure 39
8. Remove the oil pump fitting bolt located
above the left rear corner of the oil pan
(see Figure 40).
Oil pump
fitting bolt
Figure 40
Allen head bolts
9. Remove the three (3) Allen™ head bolts,
and then remove the oil pump (see
Figure 41).
NOTES:


The Allen™ head bolts will be reused.
The oil pump and snap ring will be
replaced.
Oil pump
Figure 41
20/48
NTB15-102
Remove CVT Fluid Filter
1. Remove the four (4) bolts, and then
remove the CVT fluid filter cover (see
Figure 42).
Oil filter
cover and
bolts
Figure 42
2. Remove the CVT fluid filter with grommet
seal and O-ring seal (see Figure 43).

The filter and seal will be replaced
with new ones.

Figure 43 does not show the
grommet seal. It is fitted to the
bottom end of the filter.
Discard
filter and
seal
Figure 43
21/48
NTB15-102
Clean Oil Passages in CVT Case, Oil Pump Cover, and CVT Filter Area
NOTE: In this section, brake spray or a suitable cleaning solvent and compressed air
will be used to clean out oil passages in the CVT assembly. Make sure the brake spray
or solvents used are compatible with local regulations.
WARNING: Wear eye protection when using compressed air.
CAUTION: Regulate air pressure up to a maximum of 75 PSI.
1. Spray in all oil passages in the CVT case where shown in Figure 44.
2. Next, apply compressed air pressure in the same oil passages.
NOTE: Do not stand in front of the passages shown in Figure 45 during compressed
air use.
Figure 44
Apply cleaner, and then
75 PSI maximum air
pressure in these
passages
Air pressure comes
out these passages
Figure 45
22/48
NTB15-102
Clean within
this area
3. Clean the area where the CVT fluid filter
fits (see Figure 46).

Make sure the old filter grommet seal
is removed.
Figure 46
4. Remove the three (3) bolts, and then
remove the baffle plate from the converter
housing (see Figure 47).
Baffle plate
and bolts
Figure 47
5. Remove the bolt, and then remove the
lubrication tube and its bracket (see
Figure 48).
Lubrication
tube,
tube
bracket,
and
and
bracket
bolt
Figure 48
23/48
NTB15-102
Apply cleaner, and
then 75 PSI air
pressure to these
passages
6. Clean out/spray in the oil passages in the
converter housing and lubrication tube
(see Figure 49 and 50).
NOTE: Do not stand in front of the
passages shown in Figure 49 and 50
during compressed air use.
Air pressure
comes out these
passages
Figure 49
Figure 50
7. Install the lubrication tube and bracket
(see Figure 51).

Bolt torque: 5.9 N•m (0.6 kg-m,
52 in-lb)
Lubrication
tube and
bracket
Figure 51
24/48
NTB15-102
8. Install the baffle plate with three (3) bolts
(see Figure 52).

Baffle plate
and bolts
Bolts torque: 5.9 N•m (0.6 kg-m,
52 in-lb)
Figure 52
9. Clean out/spray in the oil pump cover oil passages where shown in Figure 53 and 54.
NOTE: Do not stand in front of the passage shown in Figure 53 during compressed air
use.
Air pressure
comes out here
Apply 75 PSI
maximum air pressure
in these passages
Figure 53
Figure 54

Make sure all exposed internal areas of the CVT (including the oil pan and magnets)
have been thoroughly cleaned.

Keep all parts covered with a lint-free covering when repairs have stopped.
25/48
NTB15-102
Reassemble CVT Assembly
Replace Both Differential Side Oil Seals and Torque Converter Seal
1. Remove the following seals using suitable
tools:



CVT case (drive shaft) differential side
oil seal
Converter housing (drive shaft)
differential side oil seal
Torque converter seal
 See Figure 55, 56, and 57.
CAUTION: Be careful not to damage
the seal bore surfaces.
Figure 55
Figure 56
Figure 57
26/48
NTB15-102
2. Install a new converter seal with Seal
Installer J-50818 (see Figure 58).


The converter housing seal will be
0.5 mm below the bore’s surface
when the seal installer bottoms out.
J-50818
Apply a light coat of CVT fluid to the
converter seal’s lip surfaces.
Figure 58
3. Do not install either differential side oil seal at this time. They are to be installed during
step 11 (page 41).
NOTE: Both differential side oil seals are to be installed after the CVT has been
completely assembled.
CVT case
27/48
NTB15-102
Install / Assemble CVT Internal Parts
1. Install the new select shim(s) in
the CVT case outer race bore (see
Figure 59).

Make sure the race bore is thoroughly
clean before shim installation.
CAUTION:
 Never re-use an old shim.
 All new shims are to be installed
in the CVT case outer race bore.
Never install the new shim(s) in
the converter housing race bore.
Figure 59
2. Install the new outer races using
Race Installer J-50274 from Tool
Kit J-50255, and Driver handle J-8092
(see Figure 60 and 61).


CVT case
J-8092
Make sure the bores are thoroughly
clean before installing the races.
J-50274
Make sure the races are fully seated.
NOTE: The tools shown in Figure 60 and
61 are similar but may not look exactly
the same as J-50274 and J-8092.
Figure 60
Converter
housing
J-8092
J-50274
Figure 61
28/48
NTB15-102
Allen head bolt
3. Install the new oil pump using the three
(3) Allen™ head bolts (see Figure 62).

Finger tighten the Allen™ head bolts
at this time.
Oil pump
Figure 62
4. Put in place a new O-ring on the fitting
bolt, and then coat it with CVT fluid (see
Figure 63).
New
O-ring
Figure 63
5. Install the oil pump fitting bolt finger tight
(see Figure 64).
6. Torque the three (3) Allen™ head bolts
and fitting bolt.

Allen™ head bolts torque:
17.6 - 20.6 N•m (1.79 - 2.1 kg-m,
13.0 - 15.2 ft lb)

Fitting bolt torque: 26.0 - 30.0 N•m
(2.65 - 3.06 kg-m, 19.2 - 22.1 ft lb)
Fitting
bolt
Figure 64
29/48
NTB15-102
7. Apply petroleum jelly or equivalent to the
oil pump cover’s lathe cut seals (see
Figure 65).
Lathe cut
seals
NOTE: The existing seals are being
reused. They are not being replaced.
Figure 65
8. Install the oil pump cover and third baffle
plate with related bolts finger tight (see
Figure 66).

Do not force the oil pump cover in
place.

Make sure the oil pump cover is fully
seated before installing the bolts.

Do not torque these bolts at this time.
Oil pump
cover, third
baffle plate,
and bolts
Figure 66
9. Install the second baffle plate and “L”
bracket with related bolts finger tight
(see Figure 67).
10. Torque the bolts in step 8 and 9 in the
following order:
Second baffle
plate and bolts
a. Second baffle plate bolts: 5.9 N•m
(0.6 kg-m, 52.2 in lb)
b. “L” bracket bolts: 25.5 N•m
(2.6 kg-m, 19 ft lb). Torque 1 , and
then 2 .
2
1
c. Oil pump cover and third baffle
plate bolts torque: 19.0 - 20.6 N•m
(1.9 kg-m, 14 ft lb)
Figure 67
30/48
NTB15-102
“L” bracket
and bolts
11. Install a new snap ring in the new oil
pump (see Figure 68 and 69).
Figure 68
Snap ring
Figure 69
Thrust washer
12. Install the existing thrust washer onto
the oil pump cover (see Figure 70).

Use petroleum jelly or equivalent to
hold the thrust washer in place.

Make sure the tabs fit into the holes.
Tabs
Figure 70
31/48
NTB15-102
13. Install the drive sprocket, driven
sprocket, and chain as an assembly (see
Figure 71, 72, and 73).
Drive sprocket
Chain
Driven sprocket
Figure 71

Raised
edge up
Make sure the raised edge on the
drive sprocket is facing up (see
Figure 72).
Figure 72
14. Expand the snap ring with a suitable tool,
and then push down on the driven
sprocket until it bottoms out (see
Figure 73).
Snap ring
ends
Driven
sprocket
15. Release the snap ring, and then pull up
on the driven sprocket until the snap ring
snaps and locks in its groove.
NOTE: A click sound is heard when the
snap ring locks in place.
CAUTION: Make sure the driven
sprocket is locked in place.
Figure 73
32/48
NTB15-102
16. Install the first baffle plate with related
nuts (see Figure 74).

Nuts torque: 5.9 N•m (0.6 kg-m,
52.2 in lb)
First baffle
plate nuts
CAUTION: To avoid rounding off
these nuts, it is best to use a 3/8 drive
6-pt 10 mm socket.
Figure 74
17. Install a new O-ring on the input shaft
(see Figure 75).

O-ring
Apply CVT fluid to the O-ring and
O-ring groove before installing.
Figure 75
33/48
NTB15-102
18. Install the differential assembly into the
CVT case (see Figure 76).
Differential
assembly
CAUTION: Be careful not to damage
gear teeth and bearings when fitting
the differential assembly in place.

Thoroughly clean the differential
assembly before installing.

Oil the bearings and gear teeth with
CVT fluid before installing.
Figure 76
19. Install the new reduction gear assembly
into the CVT case (see Figure 77).
Reduction gear
assembly
CAUTION: Be careful not to damage
gear teeth and bearings when fitting
the reduction gear assembly in place.

Make sure the reduction gear
assembly is thoroughly clean before
installing.

Oil the bearings and gear teeth with
CVT fluid before installing.
Figure 77
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NTB15-102
Install CVT Fluid Filter and Filter cover
Filter with
seal, and
O-ring
1. Install a new filter with grommet seal and
new O-ring (see Figure 78).

Make sure the areas where the filter
and O-ring fit are thoroughly clean.

Apply CVT fluid to the grommet seal
and O-ring before installing.

Figure 78 does not show the
grommet seal. It is fitted to the
bottom side of the filter.
Figure 78
2. Install the filter cover (see Figure 79).

Make sure the filter cover is
thoroughly clean on the inside
before installing.

Filter cover bolts torque: 4.2 N•m
(0.43 Kg-m, 37.2 in lb)
Filter cover
and bolts
Figure 79
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NTB15-102
Install Converter Housing to CVT Case
IMPORTANT:
Have the converter housing ready for installation prior to applying sealant.
Before sealant application, make sure the mating surfaces are clean from oil, dirt, old
sealant, etc.
CAUTION: Do NOT use sanding discs or similar abrasive tools. Use brake spray or
equivalent solvent and lint-free towels only.

Make sure the brake spray or solvents used are compatible with local regulations.
1. Apply one continuous 2.0 mm (0.08 inches) diameter bead of pink colored Loctite 5460
Sealant or equivalent (see footnote (4) and (6) in PARTS INFORMATION) as shown in
Figure 80.
NOTE:
 Start applying sealant where shown, making sure that the starting point and the
ending point are about the middle between the bolt holes.
 Overlap both ends of the bead by 3-5 mm (0.12-0.20 inches).
 Make sure to apply sealant around the central bolt hole.
Also apply sealant
around this bolt hole
Figure 80
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NTB15-102
2. Install the converter housing onto the CVT case:

Install new bolts from the parts kit.
a. Torque the first six (6) bolts with symbol
in numbered sequence (see Figure 81).
b. Torque the remaining bolts with symbol
in numbered sequence (see Figure 81).
 Use a short socket on the bolts indicated by this symbol:
 All bolts are 30 mm in length.
 Bolts torque: 45.0 N•m (4.6 kg-m, 33.2 ft lb)
IMPORTANT: Make sure to torque the bolts in the sequence shown in
Figure 81 ONLY.
22
20
20
21
21
19
19
77
23
18
18
8
99
17
17
1
10
10
16
16
11
15
15
14
14
13
13
12
12
Figure 81
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NTB15-102
Install New Control Valve Assembly (Valve Body) and Miscellaneous
CAUTION: Handle the valve body carefully.
1. Install a new lip seal (see Figure 82).
Lip seal
NOTE: Apply a small amount of
petroleum jelly onto the lip seal to
keep it in place.
Figure 82
2. Move the wiring harness out of the way
(see Figure 83).
44 mm bolt
3. Carefully put the new valve body in place,
and then secure with its nine (9) mounting
bolts (see Figure 83).

Bolts torque 8.0 N•m (0.81 Kg-m,
70.8 in lb).
Wiring harness
Figure 83
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NTB15-102
4. Connect the wiring harness connector (see
Figure 84).
Wiring harness
connector
Figure 84
5. Install the oil strainer bracket with its
two (2) bolts. See Figure 85.

Bolts torque: 8.0 N•m (0.81 Kg-m,
70.8 in lb).
6. Install the fluid temp sensor bracket with
its two (2) bolts. See Figure 85.

Bolts torque: 8.0 N•m (0.81 Kg-m,
70.8 in lb).
Brackets
and bolts
Figure 85
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NTB15-102
Short bolts
7. Install the new oil strainer with its new
O-ring seal (see Figure 86).

The O-ring seal cannot be seen.

Bolts torque: 8.0 N•m (0.81 Kg-m,
70.8 in lb).
Long bolt
Figure 86
8. Install the manual plate, lock washer, and
nut (see Figure 87).

Reuse the existing manual plate, lock
washer, and nut.

Nut torque 22.5 N•m (2.29 Kg-m,
16.6 ft lb).
Slot and manual
plate end
Manual plate
Lock washer
Nut
NOTE: Make sure the manual plate
fits into the slot of the manual valve
before applying torque to the nut
(see Figure 88).
Manual valve
Figure 87
9. Install a new oil pan and new pan gasket
(see Figure 88).

Add a third magnet if there were only
two originally.
 A magnet is included in Kit #1 (see
PARTS INFORMATION).

Install the three magnets where shown
in Figure 88.

Make sure the new oil pan and all
magnets are thoroughly clean before
installing.
Figure 88
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NTB15-102
10. Install the oil pan bolts (see Figure 89):

Reuse the existing pan bolts.

Oil pan bolts torque: 8.0 N•m
(0.81 kg-m, 70.8 in lb)
Figure 89
J-50394
11. Install both differential (drive shaft) side
oil seals (see Figure 90 and 91).

Apply a light coat of CVT fluid to the
seal’s lip surfaces.
J-8092

For converter housing side, use
Seal Installer J-50394 and Driver
Handle J-8092 (see Figure 90).
Converter
housing
Figure 90

J-50393
For CVT case side, use Seal Installer
J-50393 and Driver handle J-8092
(see Figure 91).
CVT
case
J-8092
Figure 91
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NTB15-102
12. Install the torque converter.

Verify the torque converter is installed at the proper depth (see Figure 92).
 A = 14.4 mm
Converter housing
Measure here
Converter front
A
Straight edge
laid on mating
surface of
converter housing
Figure 92
13. Attach the QR label with the new calibration data onto the transmission range switch
(inhibitor switch).

See Figure 93 and 94 below.

A QR Label and CD-R are included with the new valve body.
Air cleaner
intake duct
Inhibitor
switch
------
Valve cover
------
QR label
Figure 93
Figure 94
14. Install the CVT assembly (go to the next page).
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NTB15-102
Install CVT Assembly
NOTE: When installing a replacement (new) CVT assembly, follow the IMPORTANT
statement below.
IMPORTANT: Record a video (15 seconds maximum) of the Vehicle Identification Number
(VIN) on the F.M.V.S.S. certification label (VIN label) and either no or dissimilar damage to
the reduction gear bearings (page 8, step 2a) or the outer bearing race that can be moved
by hand (page 8, step 3b). Attach the video to the CVT Pre-Authorization Form.

Include showing no or dissimilar damage to the reduction gear bearings or the
movement of the race by hand (whichever applies) in the video.

The VIN label is located on the bottom of the driver side “B” pillar just inside the
driver door.
1. Install the CVT assembly in the vehicle.

Refer to the Electronic Service Manual (ESM), section TM-Transaxle &
Transmission, for CVT installation.
2. Flush the CVT cooler.
IMPORTANT: A CVT Cooler flush is required after a valve body or CVT assembly
replacement. Refer to bulletin NTB15-013 to perform CVT Cooler flush.
3. Connect both battery cables, negative cable last.
4. Reset / initialize all applied systems i.e., radio, power windows, clock, sunroof, etc.

Refer to the ESM as needed.
5. IMPORTANT: Install Write IP Characteristics to the TCM.

Refer to TM – Transaxle & Transmission / RE0F10D / BASIC INSPECTION, and
perform ADDITIONAL SERVICE WHEN REPLACING TRANSAXLE ASSEMBLY.
6. For repaired CVTs only: perform Flush CVT Assembly on the next page.

Check for fluid leakage.

For replacement CVTs only: Do not perform a CVT flush. Go to step 7.
7. Verify the CVT operates normally and no abnormal noises are heard during a test drive.

Vehicle repair is now complete.
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NTB15-102
Flush CVT Assembly, Verify Repairs
CAUTION: DO NOT USE any aftermarket transmission flushing equipment. For
CVT flushing, use ONLY the procedure below.
1. Top off the fluid level with up to four (4) quarts Nissan NS-3 CVT fluid or equivalent. See
PARTS INFORMATION, footnote (3) and (7).

Add as necessary.
2. With the vehicle still lifted on the hoist (wheels off the ground), run the engine in Drive
for five (5) minutes at idle speed.
3. During step 2, verify no abnormal noise is coming from the CVT.
IMPORTANT: In the next step, the wheels must be braked gradually to a stop to allow
proper CVT “downshift” ratio change. If this step is not performed properly, the CVT may
start in an incorrect ratio.
4. After five (5) minutes, gradually brake the wheels to a stop, put in Park, turn the engine
OFF, and then drain and properly discard the CVT fluid.
WARNING: CVT fluid will be HOT.
5. Reinstall the drain plug.
6. Repeat step 1 - 5.
7. After performing step 6, fill / top off with CVT fluid for the last time.

Refer to the ESM, section TM – Transaxle & Transmission / RE0F10D,
for CVT fluid filling.

Drain plug torque: 34.3 N•m (3.5 kg-m, 25.3 ft lb)

Fluid filler plug torque: 10.0 N•m (1.0 kg-m, 89 in lb)
8. Go back to the previous page, step 7.
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NTB15-102
PARTS INFORMATION
DESCRIPTION
CVT ASSEMBLY
GEAR ASSY-REDUCTION PINION (Kit #1)
PUMP ASSY-OIL (Kit #2)
SHIM ADJUST (Kit #3)
CONTROL VALVE (valve body) (8)
Nissan NS-3 CVT Fluid (3) (7)
Loctite 5460 Sealant (3)
WASHER-DRAIN (for drain plug)
SEAL-O RING (for fluid filler plug)
PART #
(1)
31490-3VX8D
31340-28X8A
31499-28X8A
31705-28X0B
999MP-NS300P
999MP-LT5460P
11026-01M02
31526-3VX0B
QUANTITY
1 (2)
1
1
(5)
1
As needed
(4) (6)
1
1
(1) Refer to your Electronic Parts Catalog (FAST or equivalent) for the correct part number.
(2) The CVT is to be replaced only when the existing CVT cannot be repaired.
(3) Nissan NS-3 CVT Fluid and Loctite 5460 Sealant can be ordered through the Nissan
Maintenance Advantage program: Phone: 877-NIS-NMA1 (877-647-6621) or Website:
Order via link on dealer portal www.NNAnet.com and click on the “Maintenance
Advantage” link.
(4) One container of Loctite 5460 Sealant is good for approximately 10 repairs.
(5) Shim Adjust Kit #3 is for dealer stock only. Shim Adjust Kit #3 contains an assortment
of shims that are commonly required to make this repair. Charge out the individual
shim(s) needed for each repair only. Reorder only the shim(s) replaced as it is not
necessary to reorder Shim Adjust Kit #3.
(6) Bill out Loctite 5460 Sealant under expense code 008. Do not include the Loctite 5460
Sealant part number on the claim.
(7) For warranty repairs, Nissan NS-3 CVT Fluid must be used. For customer pay repairs,
Nissan NS-3 CVT Fluid or an equivalent is recommended.
(8) Includes QR label, CD-R, and control valve assembly.
Go to the next page for shim part numbers.
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NTB15-102
DESCRIPTION
SHIM ADJUST
(shim)
*
PART #: 314388E000 *
8E001 *
8E002 *
8E003 *
8E004 *
8E005 *
8E006 *
8E007 *
8E008 *
8E009 *
8E010
8E011
8E012
8E013
8E014
8E015
8E016
8E017
QTY
**
DESCRIPTION
PART #: 31499-
QTY
SHIM ADJUST
(shim)
28X0A
28X0B
28X0C
28X0D
28X0E
28X1A
28X1B
28X1C
28X1D *
28X1E *
28X2A *
28X2B *
28X2C *
28X2D *
28X2E *
28X3A *
28X3B *
28X3C *
28X3D *
**
These individual shims are not included in Shim Adjust Kit #3 and must be ordered
separately. They are seldom used and are not stocked in large quantities at Nissan
PDCs. For these reasons, it is not necessary nor recommended to order these shims
for dealer stock.
** As needed.
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NTB15-102
Magnet located in
oil pan packing
Kit #1
Kit #2
Repair Kit #3
47/48
NTB15-102
CLAIMS INFORMATION
If CVT Assembly is replaced
Submit a Primary Part (PP) type line claim using the following claims coding:
DESCRIPTION
PFP
CVT R&R
(1)
CVT Trouble diagnosis
OP CODE
JD01AA
JD023A
JX22AA
SYM DIA
FRT
(2)
ZE
32
0.5
Inspect bearing - No bearing damage
JX43AA
0.5
(1) Reference the electronic Parts Catalog (FAST or equivalent) and use the CVT assembly
part number for the vehicle being repaired as the Primary Failed Part.
(2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat
Rate Time.
Or
If reduction bearing is replaced
Submit a Primary Part (PP) type line claim using the following claims coding:
DESCRIPTION
PFP
CVT R&R
(1)
CVT Trouble diagnosis
OP CODE SYM DIA
JD01AA
JD023A
JX22AA
ZE
32
FRT
(2)
0.5
Inspect Bearing and replace reduction gear
JX42AA
2.9
assembly
(1) Reference the electronic Parts Catalog (FAST or equivalent) and use the CVT assembly
part number for the vehicle being repaired as the Primary Failed Part.
(2) Reference the current Nissan Warranty Flat Rate Manual and use the indicated Flat
Rate Time.
Expense code:
EXPENSE CODE
008
DESCRIPTION
Sealant
48/48
MAX AMOUNT
$6.23
NTB15-102


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