PC835 - R1606 Ca
Service Bulletin Details
Public Details for: PC835 - R1606 Ca
R1606 occupant classification system (ocs) campaign quality review ***** retailer announcement ***** infiniti is committed to the safety, security and satisfaction of our clients and is conducting a quality review of specific repairs f
- 2017 - 2016 - 2015 - 2014 - 2013 -
Models from 2017
2017 INFINITI Q50 |
Models from 2013
2013 INFINITI JX35 |
QUALITY ACTION CAMPAIGN BULLETIN R1606 Occupant Classification System (OCS) Campaign Quality Review Reference: PC835 Date: August 27, 2021 Attention: Retailer Principal, Sales, Parts and Service Managers Affected Models/Years: MY2014-17 Q50, MY2014-16 Q50 Hybrid, MY2013-16 JX35/QX60 Affected Population: Retailer Inventory: 1,004 NA SERVICE COMM Re-Activation date: Stop Sale In Effect August 27, 2021 YES ***** Retailer Announcement ***** INFINITI is committed to the safety, security and satisfaction of our clients and is conducting a quality review of specific repairs for a previously completed campaign (R1606). If the VIN displays QA campaign ID PC835, retailers should perform the procedure attached to this communication even if the National Service History indicates the remedy action was previously performed for the vehicle. VINs identified with this QA campaign ID are being inspected to ensure the recall remedy was performed and documented in accordance with INFINITI’s quality standards. ***** What Retailers Should Do ***** PLEASE FOLLOW THE ATTACHED PROCEDURE: 1. Verify if vehicles are affected by this quality action using Service Comm or DBS National Service History – Open Campaigns I.D. PC835. 2. Retailers should complete this action on both retailed vehicles and previously owned vehicles within retailer inventory. • Retailers should follow all stop sale and do not drive, loan, sell, or trade instructions for campaigns. 3. Retailers will need to file the appropriate claim using applicable Op Code information in the repair procedure attached to this announcement to close the campaign. NOTE: Parts replaced under this activity will be placed on parts return. Monitor the Warranty Parts Return Website located at NNAnet.com for notifications. ***** Retailer Responsibility ***** It is the retailer’s responsibility to check Service Comm or DBS National Service History - Open Campaign using the appropriate campaign I.D. for the status of each vehicle currently in retailer inventory or entering the service department. This includes vehicles purchased from private parties or presented by transient (tourist) owners. If a VIN subject to this quality action was traded to another CAMPAIGN ID: PC835 | Original Document retailer, please notify the affected retailer to have this quality action and associated campaign(s) completed. Thank you for your prompt attention to this matter. Revision History: Date August 27, 2021 Announcement Original Purpose Original Document ***** Scroll Down for Attached Repair Instructions ***** CAMPAIGN ID: PC835 | Original Document PC835 – 2013 JX / 2014-2016 QX60 2014-2016 QX60 HYBRID 2014-2016 Q50 / 2014-2016 Q50 HYBRID OCCUPANT CLASSIFICATION SYSTEM CONTROL UNIT REPLACEMENT Table of Contents JX, QX60 and QX60 Hybrid Page 3 Q50 and Q50 Hybrid Page 6 Zero Point Reset Procedure Page 9 REPAIR INFORMATION Front Passenger Air Bag Status Light Performing the procedures in Quality Action PC835 changes the operation of the passenger air bag status light. After performing this Quality Action, the passenger air bag status light will be ON (illuminated) when the front passenger seat is empty. Air Bag Warning Light This action does not change the operation of the air bag warning light 1/22 Repair Overview Check Service COMM Quality Action PC835 to confirm the vehicle you are working on requires this action. For 2013 JX, confirm that PC217 (ITB13-011) has first been performed, if required. Verify front passenger air bag status light operation. YES Is the light ON (illuminated) with an empty front passenger seat? NO Replace the OCS Control Unit. Perform zero point reset procedure. Provide the customer with a printed copy of FRONT PASSENGER AIR BAG STATUS LIGHT OPERATION (page 22). 2/22 No repair is needed. SERVICE PROCEDURE JX, QX60 and QX60 Hybrid 1. Make sure there are no objects on front passenger seat. 2. Turn the ignition ON, engine OFF. 3. Observe the air bag warning light and front passenger airbag status light: Air bag warning light should illuminate for 7 seconds and then go out. The front passenger airbag status light should illuminate and remain illuminated. Is the front passenger air bag status light operating as described above? NO > Continue to Step 4. YES > No repair is needed. Proceed to CLAIMS INFORMATION. NOTE: If the air bag warning light does not operate as described above there may be an issue not covered by this quality action. Refer to ASIST and the appropriate Service Manual for additional diagnostic and repair information. 3/22 4. Write down the radio settings. Presets AM FM 1 FM 2 SAT 1 SAT 2 SAT 3 Bass 1 2 Treble 3 Balance 4 5 Fade 6 Speed Sen. Vol. 5. If equipped, write down the customer preferred setting for the Automatic Air Conditioning System. If needed, refer to System Settings in the HAC section of the Electronic Service Manual (ESM). 6. Turn the ignition OFF. 7. Raise the front passenger seat cushion all the way up. Raising the seat cushion will give additional working space to access the OCS control unit. 8. Disconnect the Negative terminal of the vehicle 12V battery. OCS Control unit Refer to the ESM section, PG – Power, Supply & Ground Elements for the procedure to disconnect the 12V battery. 9. Wait three minutes before continuing. Figure 1 4/22 10. Locate the OCS control unit under the front edge of the seat cushion. OCS control unit Screw 11. Disconnect the harness connector. Harness connector 12. Remove the two screws and then remove the OCS control unit. Screw Figure 2 13. Select the correct OCS control unit (ODS ECU) from Parts Information and confirm that the pin count is the same as the OCS control unit being replaced. 14. Install the new OCS control unit in reverse order. 15. Connect the Negative battery terminal cable. 16. Reset/reinitialize systems as needed. Refer to the ESM section, PG – Power, Supply & Ground Elements for a listing of systems that require reset/initialization after reconnecting the 12V battery. Look in the PG section index for ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL. This list often includes items such as radio, power windows, clock, sunroof, etc. 17. Proceed to Zero Point Reset (using CONSULT-III plus) on page 9. 5/22 Q50 and Q50 Hybrid 1. Make sure there are no objects on front passenger seat. 2. Turn the ignition ON, engine OFF. 3. Observe the air bag warning light and front passenger airbag status light: Air bag warning light should illuminate for 7 seconds and then go out. The front passenger airbag status light should illuminate and remain illuminated. Is the front passenger air bag status light operating as described above? NO > Continue to Step 4. YES > No repair is needed. Proceed to CLAIMS INFORMATION. NOTE: If the air bag warning light does not operate as described above there may be an issue not covered by this quality action. Refer to ASIST and the appropriate Service Manual for additional diagnostic and repair information. 6/22 4. Write down the radio settings. Presets AM FM 1 FM 2 SAT 1 SAT 2 SAT 3 Bass 1 2 Treble 3 Balance 4 5 Fade 6 Speed Sen. Vol. 5. If equipped, write down the customer preferred setting for the Automatic Air Conditioning System. 6 If needed, refer to System Settings in the HAC section of the Electronic Service Manual (ESM). Turn the ignition OFF. 7. Move the passenger seat forward to gain access to the OCS control unit. Figure 3 8. Disconnect the Negative terminal of the vehicle 12V battery. Refer to the ESM section, PG – Power, Supply & Ground Elements for the procedure to disconnect the 12V battery. 9. Wait three minutes before continuing. 10. Locate the OCS control unit under the center left side of the seat cushion (see Figures 3, 4, and 5). 7/22 11. Disconnect the OCS harness connector (Figures 4 and 5). Harness connector Figure 4 OCS control unit Figure 5 Bolts 12. Remove the two bolts and then remove the OCS control unit. The second bolt is located on the opposite side of the OCS control unit where indicated in Figure 6. OCS control unit Figure 6 13. Select the correct OCS control unit (ODS ECU) from Parts Information and confirm that the pin count is the same as the OCS control unit being replaced. 14. Install the new OCS control unit in reverse order. 15. Connect the Negative battery terminal cable. 16. Reset/reinitialize systems as needed. Refer to the ESM section, PG – Power, Supply & Ground Elements for a listing of systems that require reset/initialization after reconnecting the 12V battery. Look in the PG section index for ADDITIONAL SERVICE WHEN REMOVING BATTERY NEGATIVE TERMINAL. This list often includes items such as radio, power windows, clock, sunroof, etc. 17. Proceed to Zero Point Reset (using CONSULT-III plus) on page 9. 8/22 Zero Point Reset (using CONSULT-III plus) NOTE: Zero point reset can also be done using BOSCH MTS 6513 (see page 14). 1. Prepare the vehicle for OCS zero point reset as follows: Level the vehicle No objects on the passenger seat. No occupants in the vehicle – including the servicing technician. PC is outside of the vehicle on a suitable support. Do not set the PC on the vehicle. Do not touch the vehicle during the OCS zero point reset. Minimize vibrations of the vehicle. 2. Connect the CONSULT PC to the vehicle with plus VI. 3. Open / start CONSULT-III PLUS (C-III plus). 4. Turn the ignition ON, with engine OFF (engine not running/not in ready mode). 5. Wait for the plus VI to be recognized. The Serial No. will display when the plus VI is recognized. 6. Select Diagnosis (One System). 7. Scroll C-III plus (All systems) and select OCCUPANT DETECTION. Step 7 Scroll here Figure 7 9/22 8. Select Zero point reset function. 9. Select Start. Step 8 Step 9 Figure 8 10. Select Next. Step 10 Figure 9 10/22 11. Select Start and then proceed to step 12. After selecting Start if Figure 11 is displayed: a. Check the OCS control unit and confirm that harness connector is completely seated. b. Turn the ignition OFF and then restart procedure from step 4 on page 9. Step 11 Figure 10 Figure 11 11/22 12. Zero point reset will display “EXECUTING”. Figure 12 13. When finished, "Completed" will display next to “Current status”. Select End and then proceed to step 14. Figure 13 12/22 Step 13 14. Turn the ignition OFF and then back ON and observe the air bag warning light and front passenger airbag status light: Air bag warning light The front passenger airbag status light should illuminate for 7 seconds and then either stay illuminated or go out depending on the occupation of the front passenger seat. should illuminate for 7 seconds and then go out. NOTE: If the air bag warning light or the front passenger airbag status light does not operate as described above there may be an issue not covered by this quality action. Refer to ASIST and the appropriate Service Manual for additional diagnostic and repair information. 13/22 Alternative Method to Perform Zero Point Reset For Quality Action PC835 NOTE: This procedure is an alternative method to perform zero point reset for Quality Action PC835. The primary zero point reset method is using CONSULT-III plus. DO NOT perform the steps in the following pages if the procedure using CONSULT-III plus has already been performed. This method uses BOSCH MTS 6513. SPECIAL TOOL – BOSCH MTS 6513 Disc supplied with the tool is not needed for the procedure. DLC cable USB cable Figure A1 The BOSCH 6513 is available from Tech-Mate at 1-800-662-2001. 14/22 BOSCH MTS 6513 Zero Point Reset NOTE: Screens on the BOSCH MTS 6513 indicate ACU. This stands for Airbag Control Unit, which is the same as Airbag Diagnostic Sensor Unit. 1. Connect the BOSCH MTS 6513 to the vehicle Data Link Connector (DLC). 2. Wait for the BOSCH MTS 6513 to boot. A beep will be heard. A green light on the BOSCH MTS 6513 will indicate it is powered ON. When boot-up is complete and the Start Screen (see Figure A2) is displayed, the BOSCH MTS 6513 is ready to perform zero point reset. Figure A2 NOTE: On screen instructions will help guide you through the process. If the screen in Figure A2 does not display, the correct software has not been loaded into the BOSCH MTS 6513. 15/22 Key pad enter button 3. Select enter on the key pad. NOTE: During this procedure you will be asked several times to “select enter on the key pad”. Each time, use the key pad enter button shown in Figure A3. Figure A3 4. Turn the ignition ON (engine OFF / not Ready). 5. Select enter on the key pad. Figure A4 NOTE: The VIN is read automatically. 6. Select enter on the key pad. Figure A5 NOTE: System call will be perfromed. Progress bar will be displayed during system call (this will occur within just a few seconds). The screen in Figure A6 (next page) will dispay when system call is complete. If system call does not complete and the screen in Figrue A6 does not display, the vehicle may not apply to this quality action, or the incorrect action is being performed. 16/22 7. When this screen displays (Figure A6), go to the next step for zero point reset preparation. Figure A6 8. Prepare the vehicle for zero point reset as follows: Level the vehicle. No objects on the passenger seat. No occupants in the vehicle – including the servicing technician. Do not touch the vehicle during the zero point reset. Minimize vibrations of the vehicle. 9. Select enter on the key pad. 17/22 10. Turn the ignition OFF. 11. Select enter on the key pad. Figure A7 12. Turn the ignition ON (engine OFF / not Ready). 13. Select enter on the key pad. Figure A8 The screen in Figure A9 will display while zero point reset is being performed. Figure A9 The screen in Figure A10 will display when zero point reset is complete. Figure A10 18/22 14. The reprogramming process is complete. Select the enter button on the key pad to display the result screens. 15. Turn the ignition OFF. 16. Disconnect the BOSCH MTS 6513 from the vehicle DLC. IMPORTANT: Make sure the BOSCH MTS 6513 powers down (wait about 30 seconds) before connecting to another vehicle. This will confirm any saved vehicle information is erased. 17. Turn the ignition ON and observe the air bag warning light and the front passenger air bag status light: The air bag warning light The front passenger airbag status light should illuminate for 7 seconds and then either stay illuminated or go out, depending on the occupation of the front passenger seat. should illuminate for 7 seconds and then go out. NOTE: If the air bag warning light or the front passenger airbag status light does not operate as described above, there may be an issue not covered by this quality action. Refer to ASIST and the appropriate ESM for additional diagnostic and repair information. 19/22 PART INFORMATION Model year and date (Mo/Yr) JX QX60 Description ODS ECU (16 pin connector) 2013; All 2014; All 2015; manufacture date (MO/YR) 11/14 and before ODS ECU (16 pin connector) All vehicles with manufacture date (MO/YR) 12/14 ODS ECU (16 pin connector) ODS ECU (10 pin connector) 2015; manufacture date (MO/YR) 01/15 and after 2016 2014; manufacture date (MO/YR) 11/13 and before Q50 ODS ECU (10 pin connector) All vehicles with manufacture date (MO/YR) 12/13 ODS ECU (16 pin connector) ODS ECU (16 pin connector) ODS ECU (10 pin connector) PART # Quantity 98856-9NA5A 1 98856-9NF8A 1 98856-9NF8A (1) 98856-9ND5A (1) 1 98856-9ND5A 1 98856-6HC0A 1 98856-6HC0A (1) 98856-6HB0K (1) 1 2014; manufacture date ODS ECU (MO/YR) 1/14 and after 98856-6HB0K 1 (10 pin connector) 2015-2016 (1) Confirm that the number of pins of the new part are the same as the original (see Figures B1 and B2 below). 16 pin connector 10 pin connector Figure B1 Figure B2 20/22 CLAIMS INFORMATION Submit a “CM” line claim using the following claims coding: QX60, Q50 CAMPAIGN (“CM”) I.D. PC835 DESCRIPTION Replace ODS ECU (OCS control unit) Check Front Passenger Air Bag Status Light Operation (OK Condition) OP CODE FRT PC8350 0.7 hrs. PC8352 0.2 hrs. OP CODE FRT PC8351 0.8 hrs. PC8352 0.2 hrs. OR QX60 Hybrid, Q50 Hybrid CAMPAIGN (“CM”) I.D. PC835 DESCRIPTION Replace ODS ECU (OCS control unit) Check Front Passenger Air Bag Status Light Operation (OK Condition) 21/22 FRONT PASSENGER AIR BAG STATUS LIGHT OPERATION NOTE: Please print this page and place a copy in the vehicle. Quality Action PC835 changes the operation of the passenger air bag status light. The passenger air bag status light will now be ON (illuminated) when the front passenger seat is empty. Below is additional information regarding the operation of the passenger air bag status light. The front passenger seat is equipped with an occupant classification sensor (weight sensor) that turns the front passenger air bag on or off depending on the weight applied to the front passenger seat. The status of the front passenger air bag (ON or OFF) is indicated by the front passenger air bag status light which is located on the instrument panel. After the ignition switch is placed in the “ON” position, the front passenger air bag status light on the instrument panel illuminates for about 7 seconds and then turns off or remains illuminated depending on the front passenger seat occupied status. The light operates as follows: CONDITION DESCRIPTION Empty Empty front passenger seat Bag or Child or Child Restraint or Small Adult in the front passenger seat Adult in front passenger seat Nobody/Somebody Adult 22/22 PASSENGER AIR BAG INDICATOR LIGHT FRONT PASSENGER AIR BAG STATUS ON (illuminated) INHIBITED ON (illuminated) INHIBITED OFF (dark) ACTIVATED