Mack Ch 2002

• Recall 72735 [USA]: A leak in the fuel injection line may spray fuel on the hot surfaces of the exhaust gas recirculation system, which could result in an engine fire.
  On certain trucks equipped with aset ac model engines, the engine as configured with an external exhaust gas recirculation system makes servicing the fuel injection lines difficult when using traditional tools. Therefore, it is possible for fuel leaks to develop when removing and installing the fuel injection lines.
  dealers will replace the fuel injection lines free of charge. Note: this recall supersedes a previous campaign conducted in 2006 (please see 06v392). The recall began on september 11, 2007, with subsequent mailings every six weeks until april 2008. Owners may contact mack at 800-528-6586.
  mack recall no. SC0324.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 55177 [USA]: If the hose fails, fuel can be sprayed on the exhaust manifold, which could potentially lead to an engine compartment fire.
  On certain heavy duty class 8 diesel trucks equipped with aset ac engines, the location of the fuel inlet hose may result in overheating or abrasion of the hose, which may lead to a premature failure.
  dealers will repair and replace the fuel inlet hose free of charge. The recall began on february 14, 2005. Due to some quality and supply issues with parts to support this safety recall, owners may have been informed during april 2005,that the safety recall was on hold. These issues have now been resolved. For owners who have not had their vehicle(s) repaired, contact a mack parts and service center immediately to schedule an appointment to have your vehicle(s) repaired. Owners may contact mack trucks at 610-709-2131.
  mack trucks recall no. SC0292.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 34661 [USA]: This could cause ice buildup on the discharge side of the primary and secondary pressure system allowing the relief system to freeze and become blocked resulting in over pressurization of the lng tanks creating the risk of catastrophic tank rupture which could cause serious injury or death.
  On certain chassis built with lng engines, the nexgen lng tank's primary and secondary relief valves could fail to open and relieve tank pressure.
  dealers will retrofit the lng tanks with a new primary relief valve pipe away tube and a new ventilated shroud. The recall began april 6, 2004. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mack at 1-610-709-3337.
  mackrecall no sC0287.Customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 52853 [USA]: If this condition is not noticed, the driver could lose control of the vehicle, possibly resulting in a vehicle crash.
  On certain trucks equipped with manifold dash valves with push to connect fittings used to control the park brake function on trucks and trailers with air brakes, the park knob can pop out unexpectedly while the vehicle is in motion. This will exhaust the air from the park brake system on the trailer and apply the parking brakes.
  haldex has notified its customers to make arrangements to have the valve inspected and, if necessary, replaced free of charge. Owner notification is expected to begin during january 2003. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact haldex brake systems at 816-801-2641 or mack at 1-610-709-3337.
  also, customers can contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 473 [USA]: Mack truck recall no. sco277. customers can also contact the national highway traffic safety administration's auto safety hotl
  Certain class 8 chassis fail to comply with requirements of federal motor vehicle safety standard no. 121, "air brake systems." the installation of the additional axle(s), raises the gvw capability of the vehicle and therefore requires an increase in the parking brake performance to hold on a 20% grade in order to meet the requirements of the standard.
  dealers will modify the park brake configuration on these vehicles. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mack at 1-610-709-3337.
  mack truck recall no. Sco277. Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 973 [USA]: The hose, which connects the power steering pump to the steering gear, could burst or leak, which could result in the loss of power steering assist.
  On certain class 8 chassis equipped with r. H. Sheppard "m100" steering gears and trw "tas65" steering gears, a power steering hose with an incorrect pressure rating was installed by the factory.
  dealers will replace the power steering hose. Ower notification began june 20, 2002. Owners who take their vehicles to an authorized dealer on an agreed upon service date and do not receive the free remedy within a reasonable time should contact mack at 1-610-709-3337.
  mack recall no. Sco278. Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 2007278 [Canada]: Brakes
  On certain trucks, the engine configuration makes servicing fuel injection lines difficult when using traditional tools. It is possible for fuel leaks to develop following recall campaign 2006258 (mack sC0317) or when line removal is required to gain access to other engine components. Underhood fuel leakage could result in a vehicle fire. Correction: dealers will install an updated fuel injection line that offers better clamping surface when torqued. This will be done using specially designed tools to ensure correct torque is applied.

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• Recall 2005009 [Canada]: Fuel supply
  On certain vehicles, the location of the fuel hose used on the aset ac engine may result in overheating and/or abrasion of the hose, which may lead to a premature failure. If the hose fails, fuel can be sprayed on the exhaust manifold, which could potentially lead to an engine compartment fire. Correction: dealers will replace the fuel inlet hose.

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• Recall 2002060 [Canada]: Steering
  Certain trucks equipped with e-tech engines. A condition exists on the auxiliary drive shaft of the e-tech engine that causes the loss of power steering on vehicles where the power steering pump is mounted off the front of the engine. This could result in the loss of power steering. Correction: dealers will inspect the vehicles and replace the nut that holds the gear to the auxiliary drive shaft.

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• Recall 2002148 [Canada]: Steering
  Certain vehicles were equipped with an improper power steering high pressure hose between the power steering pump and the steering gear. The hose installed was rated to have a working pressure of 500 psi instead of the specified 2000 psi. The hose could develop a leak or burst while in service. If this were to happen, the power assist feature of the steering system would be lost but the actual steering control would still be maintained. Correction: the power steering high pressure hose will be replaced with the proper one.

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• Recall 2002189 [Canada]: Brakes
  On certain vehicles, additional axles were installed to increase the gross vehicle weight capacity but the parking brake capacity was not increased accordingly therefore not complying with cmvss 121 regulations. Correction: the dealer will perform repairs as necessary.

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To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

2002 mack truck ch series axle broke forcing the truck to strike the median wall. *nj (ohio traffic crash report # 101-0517-91) *jb letter updated 03/17/10*bf

Common OBD-II Error Codes

• C0324 [1] C0324
• C0292 [1] C0292
• C0287 [1] Longitudinal Acceleration Sensor Circuit Calibration Not Learned
• C0317 [1] Magnet / TCS # 2 meter left front - low input signal
• P1058 [1] P1058
• U029D [1] Lost Communication With NOX Sensor "A"
• U029E [1] Lost Communication With NOX Sensor "B"
• U02A3 [1] U02A3
• P0201 [1] Injector Circuit Malfunction - Cylinder 1
• P0202 [1] Injector Circuit Malfunction - Cylinder 2
• P0203 [1] Injector Circuit Malfunction - Cylinder 3
• P0204 [1] Injector Circuit Malfunction - Cylinder 4
• P0205 [1] Injector Circuit Malfunction - Cylinder 5
• P0206 [1] Injector Circuit Malfunction - Cylinder 6
• P02FA [1] Diesel Intake Air Flow Position Sensor Minimum/Maximum Stop Performance
• P0471 [1] Exhaust Pressure Sensor "A" Circuit Range/Performance
• P0420 [1] Catalyst System Efficiency Below Threshold (Bank 1)