16-AT-003
Service Bulletin Details
Public Details for: 16-AT-003
Summary to be provided on a future date.
Models from 2017
2017 HYUNDAI ELANTRA |
2017 HYUNDAI SANTA FE |
Models from 2016
2016 HYUNDAI ACCENT |
2016 HYUNDAI AZERA |
2016 HYUNDAI ELANTRA |
2016 HYUNDAI SANTA FE |
2016 HYUNDAI SONATA |
2016 HYUNDAI SONATA HYBRID |
2016 HYUNDAI TUCSON |
2016 HYUNDAI VELOSTER |
GROUP NUMBER AUTOMATIC TRANSMISSION DATE Technical Service Bulletin SUBJECT: 16-AT-003 MODEL FEBRUARY 2016 Accent (RB), Azera (TG/HG), Elantra (UD/MD/GD/JK/AD) , Santa Fe (CM/AN/NC), Sonata YF/YF HEV) LF/LF HEV/PHEV) Tucson (LM/TL), Veloster Turbo (FS) AUTOMATIC TRANSAXLE INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 This TSB supersedes bulletin 14-AT-013 to add 2016~17 models. Description: Do not replace the transmission for the DTC listed below. Instead, follow the repair procedure and replace the related part. Applicable Vehicles: Accent Azera Elantra 2012~ Accent (RB) 2011 Azera (TG), 2012~ Azera (HG) 2011~16 Elantra (MD/UD), 2013~ Elantra GT (GD), 2013~14 Elantra Coupe (JK), 2017~ Elantra (AD) Santa Fe 2010~12 Santa Fe (CM), 2013~ Santa Fe (AN/NC) Sonata 2011~14 Sonata (YF), 2011~15 Sonata Hybrid (YF HEV), 2015~ Sonata (LF), 2016~ Sonata (LF HEV/PHEV) Tucson 2010~15 Tucson (LM), 2016~ Tucson 2.0L (TL) Veloster 2013~14 Veloster 1.6L Turbo (FS) DTC LIST: DTC DESCRIPTION P0717 Input/Turbine Speed Sensor 'A' Circuit No Signal P0721 Output Speed Sensor Circuit Range/Performance P0722 Output Speed Sensor Circuit No Signal SENSOR PNC HARNESS PNC 46210A 46307 Circulate To: Service Manager, Warranty Manager, Service Advisors, Technicians, Fleet Repair SUBJECT: ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 PARTS INFORMATION: MODEL ENGINE INPUT & OUTPUT SENSOR HARNESS PLASTIC OIL PAN GASKET 2012~ Accent (RB) 1.6L 42620-26*** 46307-3B*** 45282-26100 2011 Azera (TG) 3.3L/3.8L 42620-3B*** 46307-3B*** 45283-3B010 2012~ Azera (HG) 3.3L 42620-3B*** 46307-3B*** 45283-3B010 2011~16 Elantra (MD/UD) 1.8L 42620-26*** 46307-3B*** 45282-26100 2013 Elantra Coupe (JK) 1.8L 42620-26*** 46307-3B*** 45282-26100 2014 Elantra Coupe (JK) 2.0L 2013 Elantra GT (GD) 1.8L 42620-26*** 46307-3B*** 45282-26100 2014~ Elantra GT (GD) 2.0L 2017~ Elantra (AD) 2.0L 42620-260** 46307-2F*** N/A 2010~12 Santa Fe (CM) 2.4L 42620-3B6** 46307-3B*** 45282-26100 2010~12 Santa Fe (CM) 3.5L 42620-3B*** 46307-3B*** 45283-3B010 2013~ Santa Fe (AN) 2.0L 42620-3B** 46307-3B*** 45283-3B010 2013~ Santa Fe (AN) 2.4L 42620-3B*** 46307-3B*** 45283-3B810 2013~ Santa Fe (NC) 3.3L 42620-3B*** 46307-3B*** 45283-3B010 2011~14 Sonata Turbo (YF) 2.0L 42620-3B*** 46307-3B*** 45283-3B010 2011~14 Sonata (YF) 2.4L 42620-3B6** 46307-3B*** 45283-3B810 2011~15 Sonata (YF HEV) 2.4L 42620-3B*** 46307-3B*** 45283-3D100 2015~ Sonata Turbo (LF) 2.0L 42620-3B*** 46307-3B*** 45283-3B010 2015~ Sonata (LF) 2.4L 42620-3B*** 46307-3B*** 45283-3B810 2016~ Sonata (LF HEV/PHEV) 2.0L 42620-3B*** 46307-3B*** 45283-3D100 2011~15 Tucson (LM) 2.0L 42620-3B6** 46307-3B*** 45283-3B810 2010~15 Tucson (LM) 2.4L 42620-3B6** 46307-3B*** 45283-3B810 2016~ Tucson (TL) 2WD 2.0L 42620-26*** 46307-3B*** 45282-26100 2016~ Tucson (TL) 4WD 2.0L 42620-3B*** 46307-3B*** 45283-3B810 2013~14 Veloster Turbo (FS) 1.6L 42620-3B*** 46307-3B*** 45283-3B810 TSB #: 16-AT-003 Page 2 of 10 ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 SUBJECT: WARRANTY INFORMATION: Model Op Code Operation Hours 2012~ Accent (RB) 1.5 2011 Azera (TG) 1.7 2012~ Azera (HG) 1.6 2011~16 Elantra (MD/UD) 1.6 2013~14 Elantra Coupe (JK) 1.6 2013~ Elantra GT (GD) 1.6 2017~ Elantra (AD) 1.4 2010~12 Santa Fe (CM) 45644R00 2013~ Santa Fe (AN/NC) Replace input & output speed sensor 1.6 1.6 2011~14 Sonata (YF) 1.6 2011~15 Sonata (YF HEV) 1.6 2015~ Sonata (LF) 1.3 2016~ Sonata (LF HEV/PHEV) 1.8 2010~15 Tucson (LM) 1.6 2016~ Tucson 2.0L (TL) 1.8 2013~14 Veloster Turbo (FS) 1.6 All 45644RQ0 GDS Causal Part See Parts Catalog Op Qty Nature Code Cause Code 1 13A ZZ3 0.3 SERVICE PROCEDURE: 1. Attach a GDS, check for DTC in the “Automatic Transaxle” menu. Record the DTC and description. Delete the DTC. 2. From the GDS, select A/T menu and Data Analysis and the following parameters. Drive the vehicle and monitor the sensors. Input speed Output speed (PG-B) TSB #: 16-AT-003 Page 3 of 10 SUBJECT: ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 3. If the sensors show: Continuous and changing output with changes in vehicle speed, the wiring currently has no open/short circuits. Go to Step 5. No continuous and changing output, go to Step 4. 4. Visually check the wiring harness between the PCM and transmission for a damaged wire or short circuit to ground. Check for a damaged pin or pin not fully inserted into the connector. If damage exists, repair or replace the ECM control harness and drive the vehicle to confirm the repair. If no damage, go to Step 5. 5. Refer to the DTC recorded in Step 1 and follow the repair procedure shown below: DTC P0717-Input/Turbine Speed Sensor 'A' Circuit P0721-Output Speed Sensor Circuit Range/Performance P0722-Output Speed Sensor Circuit No Signal REPAIR PROCEDURE Go to Step 6 and replace the input/output speed sensor and valve body harness. 6. Record the preset radio stations. Remove the battery and battery tray. 7. Remove the undercover below the transmission. 8. Drain the radiator and remove the lower radiator hose from the radiator. Drain the ATF. TSB #: 16-AT-003 Page 4 of 10 ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 SUBJECT: 9. Use a screwdriver to release the tab and remove the solenoid connector on top of the case. Remove the bolt that secures the connector and push the connector into the transmission. 10. Remove the oil pan bolts and remove the pan. CAUTION Use a rubber hammer to tap the oil pan cover on a corner until the cover is loose. 11. Use a small screwdriver to pry the connector from the oil temperature sensor (except for vehicles with integrated temperature sensor and harness). TSB #: 16-AT-003 Page 5 of 10 SUBJECT: ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 12. Remove three bolts to the solenoid valve connector. 13. Pull the solenoid connector outward and move the connector out of position. 14. Remove the bolt that secures the detent spring and remove the spring. Torque: 8~11 lb.ft (1.2~1.6 kgf.m) TSB #: 16-AT-003 Page 6 of 10 SUBJECT: ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 15. Remove 8 bolts in the order shown and remove the valve body. 16. Use a screwdriver to depress the locking tab and pull outward on the connector to the input and output speed sensor. 17. Remove two bolts that secure the valve body harness to the case. Pull the connector downward out of the case. Install a new harness and insert the connector into the case. Attach the retainer and bolt on top of the case as shown in Step 9. Install the bolts that secure the harness. Torque: 6~7 lb.ft (0.9~1.0 kgf.m) TSB #: 16-AT-003 Page 7 of 10 SUBJECT: 18. ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 Remove two bolts that secure the input and output speed sensor and remove the sensor. Install a new input/output speed sensor in the reverse order of assembly and tighten the bolts to specification. Torque: 6~7 lb.ft (0.9~1.0 kgf.m) 19. Confirm the O-rings are installed correctly in the case. Reconnect the input and output speed sensor connector to the harness. 20. Align the manual valve to the shift lever and install the valve body. TSB #: 16-AT-003 Page 8 of 10 SUBJECT: ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 21. Install the valve body bolts and torque the bolts to specification in the order shown. Torque: 6~7 lb.ft (0.9~1.0 kgf.m) 22. Reconnect the solenoid harness to the solenoids and oil temperature sensor. Install the bolts to the solenoid harness connector and torque to specification. Torque: 6~7 lb.ft (0.9~1.0 kgf.m) 23. PLASTIC OIL PAN: Install a new gasket to the oil pan, reinstall the pan and tighten the bolts to specification. Torque: 6~7 lb.ft (0.9~1.0 kgf.m/8~9 N.m) See part number list on Page 2. 24. Add ethylene glycol engine coolant to the radiator and check the level. 25. Reconnect the battery. Input the radio stations recorded in Step 6. TSB #: 16-AT-003 Page 9 of 10 SUBJECT: ATM INPUT/OUTPUT SPEED SENSOR DTC P0717, P0721 & P0722 26. STEEL OIL PAN: Use RTV Silicon Gray, P/N 00232-19061 and a small caulking gun, P/N 00232-19064, or equivalent and apply sealant to the oil pan. Reinstall the pan. Torque: 9~11 lb.ft (1.3~1.5 kgf.m/12~15 N.m) 27. Remove the transaxle fill plug. Use a funnel to add approximately 5~6 quarts of SPH-IV ATF through the fill plug opening. Reinstall the fill plug. Attach the GDS to the DLC and select Vehicle, A/T menu, Data Analysis and Oil Temperature Sensor. Start the engine and shift to Park. When the ATF is 122°F~140°F (50~60°C), remove the level checking plug. The level is correct when oil flows out of the level checking plug in a thin steady stream. Collect and dispose of any excess fluid in accordance with local regulations. 28. Clear the codes and test drive the vehicle for two drive cycles (two key-on to key-off driving cycles). If the DTC returns, perform the following repairs: DTC P0717-Input/Turbine Speed Sensor 'A' Circuit No Signal P0721-Output Speed Sensor Circuit Range/Performance REPAIR PROCEDURE 1. Repair or replace the control harness between the PCM and the transmission. 2. Test drive the vehicle for two drive P0722-Output Speed Sensor Circuit No Signal cycles. If the DTC returns again, replace the PCM. 29. Clear the DTC in the BlueLink system per instructions of TSB 12-BE-005-2. 30. Drive the vehicle to confirm the transmission is operating as designed. TSB #: 16-AT-003 Page 10 of 10