ST-002-2018-08-1

VOLVO CAR
SERVICE AND PARTS BUSINESS
Special Tools Bulletin
TITLE:
Shop Equipment
NO:
002
ISSUE DATE:
CAR MARKET:
2018-05-24
STATUS DATE:
United States and
Canada
2018-08-17
Page 1 of 6
“Right first time in Time”
As Volvo sales and service volumes
increase and our vehicles become
more complex, it is more important
than ever, that our service facilities
keep pace with customer
expectations.
The Volvo workshop plays a
critical role in the ownership
experience. This experience can
often be dictated by the actions and
capabilities of the service facility.
It is critical that our shops have
the latest tools and equipment
available.
Having a clean, well-lit environment with state of the art equipment will enable the technicians to
perform cost efficient repairs and fault tracing that will support the fix right - first time - in time
(FRFTIT) goal.
For optimal efficiency, it is essential your technicians have the best equipment available when they need
it. Generally, tools and equipment should be located in a dedicated area and in such condition that they
can be put to use in less than 2 minutes.
Service
Personnel:
Read and
initial
SERVICE
MANAGER
PARTS
MANAGER
WORKSHOP
FOREMAN
SERVICE TECHNICIANS
Produced in the USA and available as an electronic document. Hard copy documents are printed in USA on recycled paper containing
a minimum of 50% wastepaper and 10% post-consumer waste.
© 2018 VOLVO CAR USA, LLC
Special Tools Bulletin 002
Tools and equipment used for
measuring should be regularly
checked, cleaned and calibrated.
Health and safety equipment will
prevent unnecessary accidents and
injuries. To ensure everyone’s safety,
technicians should have access to
personal protective equipment (PPE),
including safety glasses, gloves and
ear protection, to name a few.
In order to meet this challenge, the
Volvo Dealer Equipment program
provides you with one-stop access
to many name brand equipment
manufacturers and suppliers,
including:
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2018-08-17
Special Tools Bulletin 002
Below is a general list of equipment that every workshop should have. It is not intended to be all
inclusive, but it does highlight specific equipment that Volvo considers mandatory for every workshop to
have.
Some tools are classified as “Volvo Special Tools” and are available outside the program.
They are listed here to illustrate the importance of having them available.
Ordering of equipment couldn’t be easier. The Volvo Dealer Equipment program enables retailers to buy
workshop equipment through Bosch and have it billed directly to the monthly parts statement.
* (US only). This enables you to better budget the cost of higher priced items.
The Volvo Dealer Equipment program is accessible at the following link:
http://volvodealersolutions.com/
2018-08-17
Page 3 of 6
Special Tools Bulletin 002
Category
A/C Equipment
A/C Equipment
A/C Equipment
A/C Equipment
A/C Equipment
A/C Equipment
A/C Equipment
Battery and Charging
Battery and Charging
Battery and Charging
Battery and Charging
Battery and Charging
Brakes
Brakes
Car Wash
Car Wash
Car Wash
Equipment Description
A/C Recovery Equipment (R134a) Robinair
Aircomatic Evaporator Cleaner
Glasses and UV Lamp for A/C leak detection Robinair
Pressure Gauges for R134 (can be combined with
machine)
Thermometer TIF digital
1234yf Recover, Recycle, Recharge A/C Machine
Robinair ***
ArcticPro ACX1280 - R1234yf Air Conditioning Service
System Mahle ASS (RTI) ***
ST-431
49-TIF7201
42-AC1234-6
362-460 80386 00
X
110-6127
X
Brake Bleeding Kit Power Probe with EU adapters
Brake Dust Extractor Brake Washer J CLAYTON
COMPANIES
275-ST-BBE-2-5
90-BCE-300
Polishing Machine Part of Car wash
Pressure Washer Cam Spray 1000gpm, electric
Pump Sprayer Local Source bug sprayer
Diag Scope
Video Scope OTC
Engine Ear Listening Tool Bosch electronic
Chassis Ear Listening Tool Matco wireless
Outside Micrometer 0 - 4" set
Stethoscope Bosch
NA
21-1000X
NA
733-KA597-B
ST-150A/
SPJ30412
X
X
SPJ25712
16-3590
682-WCE97203
378-6151
16-4491
Dial Indicator Central OTC
Magnetic Attachment for measuring stand Central
Magnetic Measuring Stand for Dial Indicator
Fuel Systems
Fuel Systems
Fuel Systems
Evaporative Leak Tester to .020” Bosch OTC Leak Tamer
Smoke Machine (Redline)
Fuel tank draining pump and container John Dow 30
gal. gas
16-6522
697-95-0070
320-FC-P30A-UL
Glass
Glass
Glass
Glass
Glass
Oven for Windscreen Glue Reliable dual cartridge
Glass Repair Kit for windscreen GlasWeld
Glue Gun for Windscreen Replacement (dual cartridge)
Window Lifter Suction Handles Equalizer
Windscreen Replacement Tools See Line
Glass
Windscreen Stand Bosch
521-831110
756-GW-W31120
NA
732-SSC209
521-900 589
046700
713-001-01128UN
Headlamp Alignment Instrument (Halogen, Xenon)
American Aimers All Systems
X
16-3880X
Dial Indicator
Dial Indicator
Dial Indicator
Page 4 of 6
Bulletin No.
75240
110-3075A
110-6256
165-MSP-070-2
Oscilliscope Omitec Master Scope
Headlamp
Required
X
Battery Hydrometer OTC Refractometer
Battery Charger (Trickle) Associated
Battery Jump Starter Pack Associated
Battery Maintainer for SWDL Support ( Midtronincs)
70amp
Battery Recharging Station Volvo Specific ? Associated
Diag Scope
Diag
Diag
Diag
Diag
OEM Number
42-34788NI
211-03003
42-16235
NA
378-6413
378-6413
NA
665-82002
SPJ25713
SPJ32242
2018-08-17
Special Tools Bulletin 002
Category
Health and Safety
Health and Safety
Health and Safety
Health and Safety
Health and Safety
Equipment Description
Safety Glasses
Emergency Eye Washer Station Wright tool Co
Ear Protection Local Source
Fire Extinguisers Local Source
First Aid Kit MSC Industrial 4 shelf wall mount
Health and Safety
Floor Cleaning Equipment WRANGLER 2730 W/
CURVED
Fresh Air Breathing Mask Medco
Health and Safety
OEM Number
319-SAS5334
223-7360B-7460B
NA
NA
425MSC66802786
313-2708264
2 Post Lift 10,00 (Rotary)
4 Post lift, 14,000 lbs (Challenger)
Axle OR Jack OTC Jackstands 3 Ton
In ground Lift Rotary 10,000 lbs
Scissor Jack Norco Floor Jack
Scisssor Lift Challenger 7,700 lb Express Serv.
Floor Jack 1500kg capacity
Transmission Hoist Single piston Trans Jack
Component Table Hoist (HV battery) OTC
Electric Vehicle and PHEV Battery Assemblies Lift Table
39-SPOA10RATR
67-4P14EXF
16-1733-A
39-SL210i-RA
311-71233A
67-DX77
NA
16-5237
16-GE-52200
16-GE-52200
Shop
539-G-2000
Shop
Shop
Component Degreasing (Parts Cleaning, Washing)
Engines and Transmissions, Better Engineering
Airline Reel and Hose Graco
Compressed Air System Gardner Denver Duplex 10HP
240
Compressed Air System Dryer Gardner Denver
Bench Vise Wright 8"
Bin for Fluid spill absorption material ARK 10 Gallon
Spill Kit
Coolant Hydrometer See OTC coolant Refractometer
Crimp Pliers for Upholstery (Hog Nose) 2 Piece set
Medco
Cylinder Leakage Detector ISN
Drain Liquid Container John Dow 16 gallon oil drain
Engine Hoist OTC collapsible
Engine Stand OTC 2,000 lb Rotating
Exhaust Extractor with CO adapter Custom Eurovent
above
Feeler Gauges Medco 31 blade set
Oil Filter Press (Environmental Process) OTC 10 Ton
Shop
Shop
Shop
Shop
Hot Air Gun Wright 104 - 1040F
Hot Melt Glue Gun Local Source
Hydraulic Press (10 Ton) OTC 20T
Hydraulic Pump (Nike)
Shop
Shop
Induction Heater
Inspection Lamp
Shop
Shop
Shop
Radiator Pressure Cap ISN
Right Angle Drill
Rust Inhibitor Gun Sata HRS
Shop
Shop
Shop
Shop
Shop
Shop
Shop
Shop
Shop
Shop
2018-08-17
Bulletin No.
624-3M-7189
Lift
Lift
Lift
Lift
Lift
Lift
Lift
Lift
Lift
Lift
Shop
Shop
Required
686-HPL25E
27-HR10D24-460-3
SPJ25660
SPJ25661
X
X
ST-229
SPJ26117
27-CRN75A1
332-648HD
736-11025
75240
624-KDT-3702
319-5609
320-JDI-16DC-E
16-1819
16-1735B
320-xxx
SPJ26116
624-LIS-68100
16-1821
223-8977-20
NA
16-1824A
Model HTJ1200
200-36563
NA
516-ASSFZ25
319-SAT9795
Page 5 of 6
Special Tools Bulletin 002
Category
Shop
Shop
Shop
Shop
Shop
Shop
Equipment Description
Screw Extractor Kit Local Source or Medco
Slide Hammer Bosch set
Stand for Workshop Towels. No Stand, Stack only
Threading Kit Local Source
Threading Kit (Insert / Heli Coil Type) Local Source
Time Clock Office Max, Call for quote
OEM Number
624-AHN-11119
16-4579
319-KIM33036
NA
NA
OMAXN93600SS
Shop
Shop
Shop
Shop
Shop
Vacuum Cleaner Alpha 16 Gal wet/dri
Waste Bins 10 Gal oily rag waste can Wright
Waste Oil Drain unit
Waste Oil Pump unit Air operated Graco to tank ea
Water can and filler Balcrank
313-5702504
223-09300
320-JDI-16DC-E
11-223-695
44-6110-028
Torque
Torque
Torque
Torque
Vehicle Protection
Vehicle Protection
Vehicle Protection
Welding
Welding
Torque Wrench 1/2" Drive Bosch OTC
Torque Wrench 1/4" Drive Medco
Torque Wrench 3/4" Drive ISN
Torque Wrench w/ Needle and Gauge Medco
16-7377
624-KDT-85072
516-PREC4D600F
624-KDT-2955
Steering wheel protection covers Dell Corning
Fender protection covers Petosky no slip
Car Seat protection covers Reuseable Product Solutions
Blue
696-30-001
544-FB-P9933-84
708-RSC-52525BLUE
Gas Welding Equipment (no tanks)
Mig Welding Equipment Elektron Push Pull
Wheels and Alignment Computerized Wheel Alignment machine for 4 wheel
measuring and printable results
Complete Hunter system Scissor rack, instruments,
Quick Check, accessories
Wheels and Alignment Tire Mounting Machine Hunter Revolution
Wheels and Alignment Tire Pressure Gauge ISN
Wheels and Alignment Wheel Balancer (Road Force Elite) Hunter and
accessories
Wheels and Alignment Universal Flange Plate Kit
Required
Bulletin No.
X
X
X
319-AST8080
105-EL900012
Hunter Custom
X
SPJ25716
See above
1-TCR1S-BLK
319-MILS976
1-RFE03-VO,
1-RFE13-VO or
1-RFE33-VO
1-20-1839-IVO
SPJ25718
X
ST-227
*** Some model year 2020 vehicles may be equipped with HFO-1234yf Refrigerant.
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