TSB19-2143

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19-2143
TECHNICAL SERVICE BULLETIN
6.7L - Lack Of Power And/Or Illuminated MIL With Only DTC P0299
08 May 2019
Model:
Ford
2011-2016 F-Super Duty
Issue: Some 2011-2016 F-Super Duty vehicles equipped with a 6.7L diesel engine may exhibit a lack of power
and/or illuminated malfunction indicator lamp (MIL) with diagnostic trouble code (DTC) P0299 in the powertrain
control module (PCM). This may be due to the charge air cooler (CAC) outlet tube assembly becoming
disconnected at the throttle body or a separation at the CAC tube crimp clamp. To resolve this concern, follow
the Service Procedure steps to replace the CAC outlet tube assembly.
Action: Follow the Service Procedure steps to correct the condition on vehicles that meet all of the following
criteria:
• 2011-2016 F-Super Duty
• 6.7L diesel engine
• Lack of power and/or only DTC P0299 setting in the PCM
Parts
Part Number
Description
BC3Z-6F073-D CAC Outlet (Upper And Lower) Tube Assembly
Quantity
1
Warranty Status: Eligible Under Provisions Of New Vehicle Limited Warranty Coverage And Emissions
Warranty Coverage Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB.
Warranty/ESP coverage limits are determined by the identified causal part and verified using the OASIS part
coverage tool.
Labor Times
Operation
No.
Description
2011-2016 F-Super Duty 6.7L: Retrieve DTCs And Replace The CAC Outlet Tube
Assembly (Do Not Use With Any Other Labor Operations)
192143A
Time
0.4
Hrs.
Repair/Claim Coding
Causal Part:
6F073
Condition Code: 01
Tool List
Drive
Tool Name
1/4"
Power tool
1/4"
Ratchet
1/4"
Torque wrench
1/4"
12" extension
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1/4"
8 mm socket
1/4"
11 mm socket
Medium flathead screwdriver
Pry bar
Service Procedure
1. Replace the CAC outlet tube assembly. (Figures 1-2)
NOTE: The replacement CAC outlet tube assembly comes as one piece and is replaced as one piece.
(1). Disconnect the end of the CAC outlet (upper) tube (Figure 2 Callout 1) from the throttle body.
(2). Loosen the clamp (Figure 2 Callout 2) and disconnect the CAC outlet (lower) tube from the CAC.
(3). Discard the old CAC outlet tube assembly and install the new CAC outlet tube assembly. To install,
reverse the removal procedure.
(4). Tighten the CAC outlet (lower) tube clamp to the CAC as shown on Figure 2 Callout 2 to 9 Nm (80 lb-in).
(5). Connect the CAC outlet (upper) tube to the throttle body by pressing the end of the tube into the front of
the throttle body until a click is heard.
Figure 1
Figure 2
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Item
Description
1
CAC outlet (upper) tube
2
Clamp
© 2019 Ford Motor Company
All rights reserved.
NOTE: The information in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and
equipment to do the job properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides
information that could assist in proper vehicle service. The procedures should not be performed by "do-it-yourselfers". Do not assume that a
condition described affects your car or truck. Contact a Ford or Lincoln dealership to determine whether the Bulletin applies to your vehicle.
Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan coverage unless stated
otherwise in the TSB article. The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company
reserves the right to supersede this information with updates. The most recent information is available through Ford Motor Company's on-line
technical resources.
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