K09201017

3/2/2020
Print Case
Solution K09201017
Monday, March 2, 2020 7:35:35 PM CET
** SOLUTION **
Title
Correct Aftermarket Installation Of Permanent Electronic Log Devices ( ELD )
( Qualcomm, PeopleNet, Omnitracs, GPS, Location Tracker, Etc.) RP1226
connection On The Data Link; Installation Instructions And Information For
Third Party ( Aftermarket ) Devices Connected To The Data Link US17+OBD16 And Newer Emissions, Models Built up to Week 37 (9/13)
2019.
Mack Models
Mack Model
AN - Anthem , GR - Granite , PI - Pinnacle
Volvo Models
Volvo Model
VN , VNL , VNR , VNX , VAH , VHD
Emission Standard
Emission Standard
US17 , US17+OBD16 , US17+OBD18 , US17+OBD19
** SOLUTION **
Cause
An aftermarket device improperly installed on the data link can cause a
variety of symptoms. Various Data Link codes can be generated from any
modules connected to the affected circuit. In addition, interference can
create a variety of physical symptoms that may or may not seem to be
related. Some examples are intermittent loss of throttle, incorrect or no
readings from instrument cluster gauges, regeneration failure, and derate.
Recent models of third party devices in many cases utilize either a "T" or "Y"
connector that connects to the OEM Diagnostic connector, or will place the
module in-line so the diagnostic connector mounted to the dash is in fact a
diagnostic connector from the third party device. A diagram showing these
two situations can be seen below:
https://secure4.volvo.com/cbr/printCase.action?caseId=367840
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Solution
Print Case
IMPORTANT:
- Do not daisy chain more than 2 overlay harnesses.
- 3rd party connecting harness length should not be more than 1
meter in length.
- 3rd party devices must not be connected to the main diagnostic
connector under the steering wheel.
- 3rd party devices must be listen-only or passive mode.
- 3rd party devices must not use power with key off to avoid battery
drain.
- The truck must maintain all factory install terminating resistors in the
harness.
- All newer trucks will have the RP1226 connector installed on the
Cab Harness DL5 located in the FRC.
An OEM overlay harness is available that should always be utilitzed to
connect modules meeting the above specifications to the vehicle data link.
Refer to the pictures and part numbers below.
23295912 = Connects to the vehicle and terminates to a RP1226
connector.
https://secure4.volvo.com/cbr/printCase.action?caseId=367840
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Print Case
23295906 = From the RP1226 to a 9 pin connector.
23295908 = From the RP1226 to a 16 pin connector.
Installation instructions and information for the overlay harness can be found
by searching for Operation 3751-03-02-08 Datalink Overlay Harness, New
https://secure4.volvo.com/cbr/printCase.action?caseId=367840
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Print Case
Install. Electronic Logging Device Harness, Installation in the Service tab of
Impact. ( Mack, Volvo )
If the operation does not show up when using the VIN, remove the VIN and
enter the chassis model.
Note: Make certain the harness is connected to DL1 and not DL3.
Solution visibility
Dealer distribution
Function(s)/component(s) affected
Function affected
Diagnostic tool , electricity
Function Group
Function Group
375 cable system, cab , 881 instrument and radio panel
Customer effect
Main customer effect
power supply , diagnostics/methodology , efficiency/abnormal behavior ,
fault code/display
Conditions
Vehicle operating
mode
Frequency of
occurrence of problem
Other conditions
when driving , when stationary
always
after a workshop procedure on the vehicle
Administration
Author
RU2761V
Dealer ID
RU4469V
Last modified by
A241298
Creation date
16-10-2018 15:10
Date of last update
03-02-2020 21:02
Review date
01-07-2019 00:07
Status
Published
Average score
0
Number of scores
1
NA_Reviewer
UT5061H
UNCONTROLLED COPY. Printed document is for temporary use only and should not be retained.
https://secure4.volvo.com/cbr/printCase.action?caseId=367840
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Printed by:BRADLEY PICKENS
Service
Chassis ID
Path
3751/Repair//Datalink Overlay Harness, New Install. Electronic Logging Device Harness
Model
VN
Identity
142974426
Publish date
9/21/2018
ID/Operation
3751-03-02-08
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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37552-2 Datalink Overlay Harness, New Install
Electronic Logging Device Harness
Illustrations may differ slightly from the actual vehicle being serviced. However, key
components addressed in this information are represented as accurately as possible.
All threaded fasteners that do not have a tightening torque specification in the information are
tightened to a standard torque. Standard torques are available in the following specification.➠
Standard Tightening Torques
1
Park the vehicle on a level surface with the steering wheel in the straight ahead position.
2
Apply the parking brake.
3
Place the gear lever in neutral.
4
Install the wheel chocks.
5
Disconnect the cable from the negative terminal.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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6
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Remove the trim.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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7
Remove the trim.
8
Remove the panel.
3/2/2020
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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9
Remove the screws.
10
Remove the panel.
3/2/2020
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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IMPACT 4.07.50
11
Disconnect the connectors.
12
Remove the screws.
3/2/2020
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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13
Remove the panel.
14
Identify the necessary cable harness connectors.
Power and Ground Connections
Item
Label Content
Description
1
F28-A BATT GND
Cab battery connection.
2
F32-D IGN GND
Cab ignition connection.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Identify the necessary cable harness connectors.
Data link Overlay Connections
Item
Label Content
Description
1
DL1
J1939 connection
2
N/A
Terminating resistor
3
N/A
J1587 connector
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Connect the connectors.
Data link Overlay Connections
Item
Label Content
Description
1
F28-A BATT GND
Cab battery connection.
2
F32-D IGN GND
Cab ignition connection.
3
BATT
Overlay harness battery
connection.
4
IGN
Cab ignition power connection.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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17
Transfer the terminating resistor to the overlay cable harness.
18
Connect the connectors.
Power and Ground Connections
Item
Label Content
Description
Terminating resistor.
1
N/A
2
TERMINATING RESISTOR
3
DL1
4
J1939
5
N/A
6
J1587
7
FUTURE J1587
Note
Transferred from cab harness J1939
connector.
Overlay harness terminating resistor
connection.
Cab harness J1939 connection.
Overlay harness J1939 connection.
Cab harness J1587 connection.
Overlay harness J1587 connection.
Spare J1587 for future use.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Install new fuses into the FRC (Fuse and Relay Centre).
Fuses
20
Fuse Location
Fuse Type
F28
10 amps
F32
10 amps
Route the wiring harness.
Note
Ensure that the cable harness does not rub along any sharp edges.
21
Install the panel.
22
Install the screws.
23
Torque-tighten the screws.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Tightening torque
Dashboard, panel, screw
M5
8 ±2 Nm
(6 ±1 lbf⋅ft)
24
Connect the connectors.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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25
Install the panel.
26
Install the screws.
3/2/2020
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Torque-tighten the screws.
Tightening torque
Screw
M5
3.1 ±0.8 Nm
(27 ±7 lbf⋅in)
28
Install the panel.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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29
Install the trim.
30
Install the trim.
3/2/2020
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Connect the cable to the negative terminal.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Remove the wheel chocks.
Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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Copyright to this documentation belongs to the Volvo Group. No reproduction, copying, change, amendment or other similar disposal is entitled without prior written consent by
the Volvo Group
The information contained herein is current at the time of its original distribution, but is subject to change. The reader is advised that printed copies are uncontrolled.
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