PI2002YZ_TSB

Service Bulletin Details

Public Details for: PI2002YZ_TSB

Technical service bulletin: engine replacement instructions for dtc P1326 (pi2002y/z) - this bulletin provides information related to the technical service bulletin previously published in january 2021 (pi2002a and pi2002b, august 2020) tit


- 2016 - 2015 - 2014 - 2013 - 2012 -

Models from 2016
2016 KIA SOUL
Models from 2015
2015 KIA SOUL
Models from 2014
2014 KIA SOUL
Models from 2013
2013 KIA SOUL
Models from 2012
2012 KIA SOUL
GROUP
Product Improvement
MODEL
See Model List
on Page 1
NUMBER
PI2002Y/Z
DATE
April 2021
PRODUCT IMPROVEMENT CAMPAIGN
ENGINE REPLACEMENT INSTRUCTIONS
FOR DTC P1326 (PI2002Y/Z)
SUBJECT:
This bulletin provides information related to the Technical Service Bulletin previously published in
January 2021 (PI2002A and PI2002B, August 2020) titled “Knock Sensor Detection System - ECU
Logic Improvement”. Specifically, this bulletin provides instructions on which procedures to follow if,
after installation of the KSDS, any one of the subject vehicles below return to the dealer with
Diagnostic Trouble Code (DTC) P1326 (Knock Signal Range/Performance).
Model List:
Year
Model
Engine
Production Date
2012-2013
Soul (AM)
Gamma 1.6L GDI
July 8, 2011 to October 2, 2013
2014-2016
Soul (PS)
Gamma 1.6L GDI
July 26, 2013 to August 11, 2016
2014-2016
Soul (PS)
NU 2.0L GDI
July 21, 2013 to August 11, 2016
If DTC P1326 is present, first perform the bearing clearance inspection with the Engine Bearing
Clearance Tester device (SST KQ231-2T110QQK). This device checks the rod bearing clearance
by placing air and vacuum into the cylinder block. Measure the bearing clearance and follow the
instructions in this bulletin. Refer to the flow chart found on pages 2-4, then follow the appropriate
procedure as outlined in this bulletin.
A Vehicle Diagnosis Number (VDN) must be created with or without DTC P1326, after scanning
for DTCs, prior to performing PI2002Y/Z. If a VDN is not created, Warranty claim submission
issues WILL occur.
Before conducting the procedure, verify the vehicle is included in the list of affected VINs.
 NOTICE
To ensure complete customer satisfaction, always remember to refer to WebDCS Warranty
Coverage (validation) Inquiry Screen (Service → Warranty Coverage → Warranty Coverage
Inquiry) for a list of any additional campaigns that may need to be performed on the vehicle
before returning it to the customer.
Printed TSB copy is for reference only; information may be updated at any time.
Always refer to KGIS for the latest information.
Circulate To:
X General Manager

X Service Advisors

X Technicians

X Service Manager

X Parts Manager

X Body Shop Manager 
X Fleet Repair

Page 2 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Flowchart(s) A/B/C:
Follow the applicable flowchart upon documenting customer complaint for one (1) of the
three (3) following concerns:
A. DTC P1326 Stored… (Page 2)
B. ENGINE NOISE… (Page 3)
C. ENGINE, NO CRANK… (Page 4)
 IMPORTANT
Due to recent updates to KDS, the BCT procedure screenshots outlined in this bulletin
may differ from current instructions outlined in KDS. Always follow the procedure in
KDS to perform the BCT. This publication will be revised as new updates are provided.
A. DTC P1326 STORED
Create PI2002Y Claim – No Techline PWA Required
Confirm customer complaint
as listed in the RO and if
vehicle was towed in.
Check oil level and
document on the RO
1. Full system DTC scan and
generate VDN
2. Save Freeze frame Data
Perform BCT
BCT Result
PASS
(OK)
Repair Completed
Replace
Knock Sensor
Page 18
No
KSDS Software
Update available
NO PASS
(NG)
Check for updated
software
Yes
KDS Software
Update
Yes
Replace
Engine
KSDS Software
Update available
Check for updated
software
No
Note: If any concerns arise during/after completing the flow chart(s), open a Techline
case online.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 3 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
B. ENGINE NOISE
Techline PWA Required; Diagnosis only Campaign Possible
Confirm customer complaint
as listed in the RO and if
vehicle was towed in.
Check oil level and
document on the RO
Full system DTC scan
and generate VDN.
Perform BCT
BCT Result
PASS
NO PASS
(NG)
PWA
Process
Replace Engine
Yes
Connecting rod
bearing noise
No
Process Completed
No
Software update
available
Yes
KDS Software
Update
Diagnosis coverage
only; any required
repairs are to be
completed using
normal service
procedures.
Do Not Submit as a
Campaign Claim.
Check updated
software
Refer to
PI2002A/B
(As Applicable)
PI180S
Note: If any concerns arise during/after completing the flow chart(s), open a Techline
case online.
 IMPORTANT
Due to recent updates to KDS, the BCT procedure screenshots outlined in this bulletin
may differ from current instructions outlined in KDS. Always follow the procedure in
KDS to perform the BCT. This publication will be revised as new updates are provided.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 4 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
C. ENGINE NO CRANK
Techline PWA Required; Diagnosis only Campaign Possible
Confirm customer
complaint as listed in the
RO and if vehicle was
towed in.
Measure the
remaining oil in the
crankcase.
There must be at
least 1 quart
remaining in the
crankcase.
Full system DTC scan
and generate VDN
Remove engine
drive belt and spark
plugs
Document engine
rotational torque
VIDEO
Check Max.
Torque Value
(94 lb.ft.)
Under
94 lb.ft.
Perform BCT
Over
94 lb.ft.
See Appendix 1
on page __.
Replace Engine
Create
PI2002 Claim
Oil level in the
crankcase was
less than 1 quart.
PWA
Process
NO PASS
BCT Result
PASS
Process
Completed
No
KSDS Software
update available
Yes
Diagnosis coverage
only; any required
repairs are to be
completed using
normal service
procedures.
Do Not Submit as a
Campaign Claim.
Check for updated
software
Refer to
PI2002A/B
(As Applicable)
PI180S
KDS Software
Update
Note: If any concerns arise during/after completing the flow chart(s), open a Techline
case online.
 IMPORTANT
Due to recent updates to KDS, the BCT procedure screenshots outlined in this bulletin
may differ from current instructions outlined in KDS. Always follow the procedure in
KDS to perform the BCT. This publication will be revised as new updates are provided.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 5 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
ADDITION OF BLUE LOCTITE TO BCT MEASURING POINT
This outline provides information regarding the application of Loctite® Threadlocker Blue 242 to
the dial gauge ‘measuring point’ end included in the Engine Bearing Clearance Tester (BCT) kit
SST KQ231 2T110QQK. This extra step helps reduce the possibility of the measuring point tip
loosening on the dial gauge due to repeated use. If measuring tip comes loose, inaccurate BCT
measuring readings will result.
This tool remedy should only need to be performed once.
Probe Rod
Instructions:
1. Unscrew the ‘measuring point’ end (A) from the base of the dial gauge.
2. Apply one drop of blue Loctite® to the threaded end of the ‘measuring point’.
3. Reinstall the ‘measuring point’ end back onto the dial gauge finger tight.
4. Fully insert the dial gauge into the probe rod.
5. Secure the gauge to the probe rod by tightening the locking wing nut by hand.
6. Test gauge operation by pressing the lower bar of the probe rod inward and
verify the gauge readings correspond with the movement of the lower bar.
(BCT) Dial Gauge
Measuring Point (A)
Loctite® Threadlocker
A
For replacement parts, contact Snap-On Tools at (888) 542-1011.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 6 of 34
SUBJECT:
1.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Open the hood and remove the engine
cover.
Bearing Clearance Test
Video
 IMPORTANT
Have the SST Engine Bearing
Clearance kit ready. Place it on a
table/cart next to the vehicle and
use a fender cover. Use air gun
to blow off any debris from the
engine top area.
2.
For troubleshooting assistance, contact
the GITA Support Line at: (888) 542-4371.
Remove the four (4) spark plugs (A) by
referring to the “Maintenance → Power
Train → Spark Plug → Repair procedures
(Replacement)” in the applicable Shop
Manual on KGIS.
Tightening torque for Spark Plugs:
10.9 – 18.0 lb.ft (14.7 – 24.5 N.m,
1.5 – 2.5 kgf.m)
3a. Using KDS, connect the VCI-II to the
vehicle’s OBD-II port.
3b. Turn the ignition to ‘ON’.
3c. On the KDS screen, select ‘Special
Inspection’ on the bottom tab of the
Home screen.
3d. Select the applicable vehicle model/year.
The VIN is recognized automatically and
will populate the ‘Model’ and ‘Year’.
4a. Enter the vehicle information: the vehicle
mileage and RO number.
4b. Select ‘Verify’ to confirm the automatically
detected VIN.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 7 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
5a. Under “Setting Event”, select ‘Bearing
Clearance Measurement’ and then
select ‘Next’.
5b. Turn the ignition to ‘OFF’ and remove the
VCI-II after verifying the VIN on KDS.
CAUTION
DO NOT attempt to start the
engine at any time as damage to
the SST and/or engine may
occur.
6.
STOP on this screen, proceed to step 7
first before continuing to KDS.
 IMPORTANT
DO NOT select ‘Next’ at this time.
Proceed to steps 7 – 9 first and
continue with KDS as instructed
after
installing
the
SST
components.
7.
STOP
Install the Dial Gauge fully into the Probe
Rod and secure together by hand
tightening the locking wingnut.
Be sure to
completely insert
the gauge into
the probe rod as
shown.
8.
Carefully, insert the assembled SST
Probe Rod and Dial Gauge into the
Cylinder 1 spark plug hole and carefully
turn the SST Crankshaft Rotator by hand
clockwise until hand tight.
CAUTION
Damage to cylinder head can
occur if spark plug hole is crossthreaded. DO NOT use a wrench
to tighten the SST rod.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 8 of 34
SUBJECT:
9.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Turn the Dial Gauge ‘ON’ by pressing the
‘SET’ button.
Reset the Bluetooth connection by
pressing both the ‘MODE’ and ‘SET’
buttons simultaneously and holding for
two (2) seconds.
•
BLUETOOTH
PAIRING
MODE
SET
Bluetooth icon will blink to indicate
pairing mode
10. Using the KDS, select ‘Next’ on the
screen to proceed and begin Top Dead
Center (TDC) setup on the KDS.
 NOTICE
Follow the test procedure and
sequence as outlined in this
bulletin. DO NOT skip any steps.
11. Pair the Dial Gauge Bluetooth by
selecting the device displayed on the
screen. Device name is SY303.
 IMPORTANT
If the KDS is unable to locate the
Dial Indicator Bluetooth device,
select ‘Previous’ and repeat
steps 9 - 10. Ensure no other
Bluetooth devices are near the
KDS and Dial Gauge.
12. Once the Dial Gauge is paired to the KDS,
the shown screen will appear instructing
to insert probe rod into Cylinder 1.
 NOTICE
Refer to ‘NOTICE’ Box
If the probe rod is already
inserted into Cylinder 1 from
step 8, disregard this message.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 9 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
13. Insert the SST Crankshaft Rotator and
turn the crankshaft clockwise as
instructed on the KDS screen.
 NOTICE
Removal of inner wheel liner and
the use of general tools may be
required to access and rotate the
crank bolt on some 2.0L T-GDI
engine models.
14. Initially, the “Value” ‘Max’ reading may
not register when rotating crankshaft.
Continue to rotate the crankshaft slowly.
 IMPORTANT
Monitor the displayed reading on
the KDS screen/gauge. Turn the
crankshaft slowly as the value
starts to increase.
15. Once the ‘Max’ value is reached (sample
shows Max: 2.86mm), continue to turn
just past the ‘Max’ value reading and
STOP rotating the crankshaft (sample
shows 2.850mm value decreasing).
Note: The KDS may prompt to rotate the
crankshaft ‘counterclockwise’ if needed.
Select ‘Next’.
16. If TDC setup is completed successfully:
•
DO NOT turn the crankshaft rotator.
•
DO NOT select Start at this time.
STOP on this screen, proceed to step 17
to setup and connect the Engine Bearing
Clearance Tester before continuing to the
KDS.
STOP
X
 NOTICE
If TDC is NOT found, the KDS may display a message that the cylinder was on
the exhaust stroke. If so, repeat steps 13-16.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 10 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
17. Prepare to setup the Engine Bearing
Clearance Tester and components.
 IMPORTANT
DO NOT place the SST box over any paper work (ex. RO) as there is a water drain
hole located underneath the box. Ensure that the compressed air supply
provides consistent adequate air pressure. DO NOT use a portable compressor.
Always handle the SST box with care, DO NOT hit, drop, and expose to high heat
sources or moisture. Do not remove the cover (unless calibration is necessary).
Connect the following three (3) items to
the SST Bearing Tester Box:
1. Power Cable (12V)
2. Air Compressor Hose
3. Test Hose
1
Note: The 12V power cable has red (+)
and black (-) connector clamp ends.
18. Turn the Bearing Clearance Tester power
switch to the ‘ON’ position. Gauges
should read as follow:
AP (Pressure) Gauge: (0.1 ~ .011MPa)
VC (Vacuum) Gauge: (-73 ~ -83kPa)
3. Test Hose
ON/OFF
Switch
2. Compressor Air
1. Power Cable
If the gauges do not read within
specification, calibration of the SST box is
required. Refer to TSB SST067 for details.
19. Carefully, insert and connect the other
end of the Test Hose to the Probe Rod
fitting.
 IMPORTANT
DO NOT touch or turn the Crank
Rotator in any direction until
instructed to do so on the KDS.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 11 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
20. Select ‘Start’.
 NOTICE
The procedure outlined in this
bulletin follows the engine’s
firing order sequence (1, 3, 4, 2).
1
2
3
4
21. Locate the ‘AP/VC’ switch on top of the
Bearing Clearance Tester Box and switch
it to the ‘AP’ position. Select ‘Next’ to
begin Cylinder 1 bearing clearance test.
Pressure
Vacuum
 NOTICE
The toggle switch has a 3-way
operation. The center is neutral.
Always toggle past neutral.
 IMPORTANT
DO NOT touch or turn the
Crankshaft Rotator in any
direction until instructed to do
so via KDS. DO NOT touch the
clearance gauge, if touched, an
error may occur.
22. The KDS screen will prompt to change the
‘AP/VC’ switch to the ‘VC’ position.
Select ‘Next’ to complete. There are three
(3x) rounds per cylinder to complete.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 12 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
23. Once Cylinder 1 test is completed, the
KDS will prompt to take a picture of the
tested cylinder. Select ‘Take a picture’.
24. Carefully remove the Test Hose and the
Probe Rod from Cylinder 1.
The KDS will request to insert the Probe
Rod into Cylinder 3 and prompt to find
TDC again. Repeat steps 13-16.
Repeat steps 19-23 to test Cylinder 3 and
switching from ‘AP → VC’ and take
cylinder photo.
25. Carefully remove the Test Hose and the
Probe Rod from Cylinder 3.
The KDS will request to insert the Probe
Rod into Cylinder 4 and prompt to find
TDC again. Repeat steps 13-16.
Repeat steps 19-23 to test Cylinder 4 and
switching from ‘AP → VC’ and take
cylinder photo.
26. Carefully remove the Test Hose and the
Probe Rod from Cylinder 4.
The KDS will request to insert the Probe
Rod into Cylinder 2 and prompt to find
TDC again. Repeat steps 13-16.
Repeat steps 19-23 to test Cylinder 2 and
switching from ‘AP → VC’ and take
cylinder photo.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 13 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
27. After completing the test of all four (4)
cylinders, the KDS will prompt to check
the crankcase oil level and to select the
appropriate check box on the screen.
Select ‘Next’.
28. If the test result displays “PASS”, capture
the screen image/screenshot for record
keeping.
Select ‘Finish’.
•
Re-install all removed parts in the
reverse order of removal
•
No further action is required
If the test result displays “NO PASS”,
capture the screen image/screenshot for
record keeping. Then proceed to replace
the engine assembly per the instructions.
Select ‘Finish’.
•
Proceed to page 14 to replace the
engine assembly as outlined in this
bulletin
 IMPORTANT
Save a copy of the screenshot
for your records. It may be
required to submit with a PWA.
Attach to the RO hard copy.
 NOTICE
If the KDS is not connected to the internet, up to five (5) results will stay
pending in the queue until the KDS is reconnected with the “Special
Inspection” application open, before a sixth (6th) test can be conducted.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 14 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Engine Replacement Procedure:
1.
Remove the engine assembly by referring
to the “Engine Mechanical System →
Engine And Transmission (Transaxle)
Assembly → Sub & Long Engine
Assembly → Repair procedures” chapter
in the applicable Shop Manual on KGIS.
Refer to TSB ENG190 for information
regarding engine replacement practices.
Note: 1.6L Gamma Engine images shown for reference use only.
2.
After removal of the engine from the vehicle, remove all components that will need to be
transferred by referring to the applicable Shop Manual on KGIS.
3.
Place the new engine long block on an engine stand.
4.
Install all removed components from the old engine block onto the new engine block
utilizing all parts from Service Kit(s). Be advised of the following notes.
Tightening torque for Knock Sensor:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m, 1.9 – 2.4 kgf.m)
Notes:
High Pressure Pump & Roller Tappet:
• Refer to TSB ENG083 for special
attention and handling procedures of
GDI-specific components.
• When installing the high pressure
pump and roller tappet onto the new
engine, apply engine oil to the roller
tappet, and O-rings of the high
pressure pump.
Tightening torques of pump bolts:
9.4 – 10.9 lb.ft (12.8 – 14.7 N.m,
1.3 – 1.5 kgf.m)
Tightening torques of pipe flare nut:
19.5 – 23.9 lb.ft (26.5 – 32.4 N.m,
2.7 – 3.3 kgf.m)
 NOTICE
Refer to TSB ENG083 for gasoline direct injection (GDI) specific information, including
related warnings and cautions for handling high fuel pressure system components.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 15 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
High Pressure Fuel Pipe:
B
1. Properly position the new fuel pipe (A)
and then hand-tighten both flare nuts
(B).
A
2. Install the pipe retaining bracket and
bolt (C) and torque to specifications.
 NOTICE
If the bracket and bolt are
missing, order and install a new
bracket and bolt.
C
Tightening torque (bracket bolt):
5.8 – 8.7 lb.ft (7.8 –11.8 N.m,
0.8 – 1.2 kgf.m)
3. Using a click-type/electronic torque
wrench and SST 09314-3Q100,
torque both flare nuts (B) to
specifications.
B
Tightening torque (flare nuts):
19.5 – 23.9 lb.ft (26.5 – 32.4 N.m,
2.7 – 3.3 kgf.m)
Click here to see a video tutorial of high
pressure fuel pipe install (includes high
pressure pump install).
 IMPORTANT
The high pressure fuel pipe
bracket and bolt must be
installed AND properly torqued
prior to torqueing the high
pressure fuel pipe flare nuts.
B
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 16 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Delivery Pipe:
• Refer to TSB ENG083 for special
attention and handling procedures of
GDI-specific components.
• Prior to installing the delivery pipe, be
sure to replace all of the injector Orings and injector retainers.
• Prior to installing the delivery pipe,
apply engine oil to the injector O-rings.
• When installing the delivery pipe, use
caution not to damage the tip of the
injector.
• Be sure to replace the delivery pipe
retaining bolts and torque them in the
sequence shown.
Tightening torque of bolts:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)
3
2
1
4
 NOTICE
Combustion seals must be compressed after installation and before attempting to
install into the cylinder head. Use SST 09353 2B000 (refer to TSB ENG083).
Dipstick Tube & Dipstick:
• Prior to installing the new tube,
lubricate the o-ring located at the
bottom of the tube with engine oil.
• Install the red dipstick included in
Service Kit I.
Tightening torque of bolt:
5.8 – 8.7 lb.ft (7.8 – 11.8 N.m,
0.8 - 1.2 kgf.m)
Intake Manifold:
• Prior to installation, replace the intake
manifold gaskets.
• Torque bolts in the sequence shown.
12
32
42
22
Tightening torque of bolts:
13.7 – 17.4 lb.ft (18.6 – 23.5 N.m,
1.9 – 2.4 kgf.m)
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
52
Page 17 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Exhaust Manifold Protector:
Tightening torques :
9.8 ~ 11.8 N.m (1.0 ~ 1.2 kgf.m, 7.2 ~ 8.7 lbft)
Exhaust Manifold:
• All engines supplied under this
Product Improvement Campaign have
the exhaust manifold studs configured
for SULEV engines.
• Using the pictures to the right, check
the exhaust manifold stud location and
quantity. Relocate as required for
ULEV engines and obtain one (1)
extra from the removed engine.
• Prior to installation, replace the
exhaust manifold gasket and front
muffler gasket.
• Refer to KGIS for torque sequence.
Tightening torque of nuts:
36.2 – 39.7 lb.ft (49.0 – 53.9 N.m,
5.0 – 5.5 kgf.m)
Re-use Drive Plate Bolts:
Tightening torque of nuts:
86.8 – 93.9 lb.ft (117.7 – 125.5 N.m,
12.0 – 13.0 kgf.m)
Drive Plate Bolt (A/T)
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
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Page 18 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Torque Converter
•
If the torque converter has moved from
the fully inserted position, carefully push
inward while rotating the torque
converter
until
it
is
recessed
approximately 9/16 – 5/8” (14 – 16mm)
() into the transaxle case when
reinstalling the automatic transaxle.

Not Fully Inserted
•

Fully Inserted
Note: In the case of a seized engine
(Crank Rotation – NG), the torque
converter bolts can be removed by
following below procedure.
1.
Disassemble the transmission
from
the
engine
by
loosening
engine/transmission housing retaining
bolts.
2.
When
disassembling
the
transmission
from
the
engine,
transmission will leaked.
*Transmission oil needs to be
suplemented. (Allowed capacity of
mission oil is ‘Maximum 1L’.)
3.
Insert a prye bar between drive
plate & cylinder block. Push the prye bar
to make space where spanner reaches to
the torque converter bolts. To maintain
the space, put the wedge as shown on
the right photo.
4.
By using spanner, loosen all torque
converter bolts..
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 19 of 34
SUBJECT:
5.
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Reinstall the assembled engine and transmission/transaxle into the vehicle.
Be sure to:
•
•
•
•
•
Fill crankcase with 5W-30 oil (refer to KGIS for oil fill level requirements)
Recommended Product: QUARTZ 9000 FUTURE FGC 5W-30 Full Synthetic SN
PLUS, QUARTZ 9000 FUTURE XT 5W30 Full Synthetic SN PLUS,
Mobil Super Synthetic 5W30 or above.
If not available, use other brand 5W30 and Full Synthetic type with API SN/SN+/SP,
ILSAC GF4/GF5 or higher service grade.
Fill and bleed the cooling system with 50/50 coolant or mixture appropriate for area.
Pressurize the fuel system before starting the vehicle.
Reset engine adaptive values and perform steering angle sensor calibration.
Refer to TSB ENG190 for information regarding engine replacement practices.
6.
Confirm that the Rom ID is up-to-date. If not, reflash the ECU to the latest ROM ID available.
Refer to PI2002A/B – Knock Sensor Detection System ECU Logic Improvement
7.
Verify proper operation of the vehicle with road test, and with the engine ON (running),
erase any stored DTCs (e.g., EPS, ESC, and TPMS) that may have been set by this
procedure. Verify no leaks exist and ensure engine oil and coolant are at their proper
level.
If any DTCs are still active, follow any related diagnosis and repair as needed.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 20 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
AFFECTED VEHICLE RANGE:
Model
Soul (AM)
Production Date Range
July 8, 2011 to October 2, 2013
July 26, 2013 to August 11, 2016
July 21, 2013 to August 11, 2016
Soul (PS)
REQUIRED TOOL:
Tool Name
Tool Part No.
Torque Wrench
Socket
09314 3Q100
Figure
Comments
Refer to TSB ENG083 for
detailed usage instructions
Injector Combustion
Seal Ring Installer
09353 2B000
Click-Type or
Electronic Torque
Wrench
N/A
Locally Sourced
KQ231 2T110QQK
Auto-shipped to Dealers
For troubleshooting
assistance contact the
GITA Support Line at:
(888) 542-4371.
Bearing Clearance
Tester Kit
For replacement parts,
contact Snap-On Tools at:
(888) 542-1011.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 21 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
REQUIRED PARTS:
Part
Name
Engine
Long
Block
Part
Name
Engine
Long
Block
MY
Part Number
Model
Gamma 1.6L GDI
AM
21101 2BK01FFFR*
AM
(Soul Eco ISG Only)
21101 2BK02FFFR*
14-16MY
PS
21101 2BK03FFFR*
MY
Model
Figure
12-13MY
Part Number
Nu 2.0L GDI
PS
21101 2EG01FFFR*
PS
(Soul Eco ISG Only)
21101 2EG02FFFR*
Figure
14-16MY
*Note: You may receive an engine with a part number ending in “FFF” when a part number ending in
FFFR” was ordered. Both part numbers are interchangeable and acceptable in the warranty claim.
Service Kits (Gamma 1.6L GDI):
Models
Part Name
Engine
Part Number
Figure
21111
2BS01FFF
Service Kit I
1.6L GDI
Service Kit II
21112
2BS01FFF
Fuel Tube
35305
2B000FFF
AM, PS
1.6L GDI
Knock Sensor
39250 2B000
N/A
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 22 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Service Kit (Nu 2.0L GDI):
Models
Part Name
Engine
Service Kit
PS
Fuel Tube
Part Number
Figure
21111 2EG01FFF
2.0L GDI
Knock
Sensor
35305 2E510FFF
39250 2E000
N/A
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 23 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
WARRANTY INFORMATION – FLOWCHART “A” DTC P1326 STORED:
N Code: N99 C Code: C99
Model
AM
(1213MY)
Gamma
1.6L
PS
(1416MY)
Gamma
1.6L
PS
(1416MY)
Nu.
2.0L
Claim
Type
R
R
R
Causal
P/N
Qty.
0
0
0
Repair
Description
Labor Op
Code
OP
Time
Replacement
P/N
Qty.
DTC P1326 + BCT (PASS) +
Knock Sensor R&R
(PI2002Y)
212221R5
1.5 M/H
39250 2B000
1
DTC P1326 + BCT (PASS) +
ECU Software Update
(PI2002Y)
212221R6
0.8 M/H
N/A
0
DTC P1326 + BCT (NO PASS) +
Engine R&R
(PI2002Y)
212221R7
7.2 M/H
21101 2BK01FFFR
or
21101 2BK02FFFR
(Soul Eco ISG Only)
1
DTC P1326 + BCT (NO PASS) +
Engine R&R + ECU Software
Update
(PI2002Y)
212221R8
7.4 M/H
35305 2B000FFF
21111 2BS01FFF
21112 2BS01FFF
DTC P1326 + BCT (PASS) +
Knock Sensor R&R
(PI2002Y)
212221RH
1.5 M/H
39250 2B000
1
DTC P1326 + BCT (PASS) +
ECU Software Update
(PI2002Y)
212221RI
0.8 M/H
N/A
0
DTC P1326 + BCT (NO PASS) +
Engine R&R
(PI2002Y)
212221RJ
7.2 M/H
21101 2BK03FFFR
35305 2B000FFF
21111 2BS01FFF
21112 2BS01FFF
1
DTC P1326 + BCT (NO PASS) +
Engine R&R + ECU Software
Update
(PI2002Y)
212221RK
7.4 M/H
DTC P1326 + BCT (PASS) +
Knock Sensor R&R
(PI2002Y)
212220R5
1.5 M/H
39250 2E000
1
DTC P1326 + BCT (PASS) +
ECU Software Update
(PI2002Y)
212220R6
0.8 M/H
N/A
0
DTC P1326 + BCT (NO PASS) +
Engine R&R
(PI2002Y)
212220R7
7.2 M/H
21101 2EG01FFFR
or
21101 2EG02FFFR
(Soul Eco ISG Only)
1
DTC P1326 + BCT (NO PASS) +
Engine R&R + ECU Software
Update
(PI2002Y)
212220R8
7.4 M/H
21111 2EG01FFF
35305 2E510FFF
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 24 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
WARRANTY INFORMATION – FLOWCHART ”B” ENGINE NOISE
N Code: N99 C Code: C99
Model
AM
(1213MY)
Gamma
1.6L
PS
(1416MY)
Gamma
1.6L
PS
(1416MY)
Nu.
2.0L
Claim
Type
R
R
R
Causal
P/N
Qty.
Repair
Description
0
Check Oil + BCT (PASS) +
Check Engine Noise
(PI180S)
Check Oil + BCT (NO PASS) +
TL PWA for Engine R&R
(PI2002Z)
Check Oil + BCT (NO PASS) +
TL PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + BCT (PASS) +
Check for Noise + TL PWA
Engine R&R
(PI2002Z)
Check Oil + BCT (PASS) +
Check for Noise + TL PWA for
Engine R&R + ECU Software
Update
(PI2002Z)
0
0
Labor Op
Code
OP
Time
Replacement
P/N
Qty.
212221RP
0.8 M/H
Diagnosis Only
0
212221R9
7.2 M/H
212221RA
7.4 M/H
21101 2BK01FFFR
or
21101 2BK02FFFR
(Soul Eco ISG Only)
1
212221RB
7.2 M/H
35305 2B000FFF
21111 2BS01FFF
21112 2BS01FFF
212221RC
7.4 M/H
Check Oil + BCT (PASS) +
Check Engine Noise
(PI180S)
212221RQ
0.8 M/H
Check Oil + BCT (NO PASS) +
TL PWA for Engine R&R
(PI2002Z)
212221RL
7.2 M/H
212221RM
7.4 M/H
Check Oil + BCT (NO PASS) +
TL PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + BCT (PASS) +
Check for Noise + TL PWA
Engine R&R
(PI2002Z)
Check Oil + BCT (PASS) +
Check for Noise + TL PWA for
Engine R&R + ECU Software
Update
(PI2002Z)
212221RN
7.2 M/H
212221RO
7.4 M/H
Check Oil + BCT (PASS) +
Check Engine Noise
(PI180S)
212220RP
0.8 M/H
Check Oil + BCT (NO PASS) +
TL PWA for Engine R&R
(PI2002Z)
212220R9
7.2 M/H
212220RA
7.4 M/H
212220RB
7.2 M/H
212220RC
7.4 M/H
Check Oil + BCT (NO PASS) +
TL PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + BCT (PASS) +
Check for Noise + TL PWA
Engine R&R
(PI2002Z)
Check Oil + BCT (PASS) +
Check for Noise + TL PWA for
Engine R&R + ECU Software
Update
(PI2002Z)
Diagnosis Only
0
21101 2BK03FFFR
35305 2B000FFF
21111 2BS01FFF
21112 2BS01FFF
1
Diagnosis Only
0
21101 2EG01FFFR
or
21101 2EG02FFFR
(Soul Eco ISG Only)
1
21111 2EG01FFF
35305 2E510FFF
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 25 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
WARRANTY INFORMATION – FLOWCHART “C” (NO CRANK):
N Code: N99 C Code: C99
Model
AM
(1213MY)
Gamma
1.6L
PS
(1416MY)
Gamma
1.6L
PS
(1416MY)
Nu.
2.0L
Claim
Type
R
R
R
Causal
P/N
Qty.
0
0
0
Repair
Description
Check Oil + Rotate Crank
(PI80S)
Check Oil + Rotate Crank
(Pass) + BCT (Pass)
(PI180S)
Check Oil + Rotate Crank
(Pass) + BCT (NO Pass) +
TL PWA for Engine R&R
(PI2002Z)
Check Oil + Rotate Crank
(Pass) + BCT (NO Pass) +
TL PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + No Crank + TL
PWA for Engine R&R
(PI2002Z)
Check Oil + No Crank + TL
PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + Rotate Crank
(PI180S)
Check Oil + Rotate Crank
(Pass) + BCT (Pass)
(PI180S)
Check Oil + Rotate Crank
(Pass) + BCT (NO Pass) +
TL PWA for Engine R&R
(PI2002Z)
Check Oil + Rotate Crank
(Pass) + BCT (NO Pass) +
TL PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + No Crank + TL
PWA for Engine R&R
(PI2002Z)
Check Oil + No Crank + TL
PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + Rotate Crank
(PI180S)
Check Oil + Rotate Crank
(Pass) + BCT (Pass)
(PI180S)
Check Oil + Rotate Crank
(Pass) + BCT (NO Pass) +
TL PWA for Engine R&R
(PI2002Z)
Check Oil + Rotate Crank
(Pass) + BCT (NO Pass) +
TL PWA for Engine R&R +
Software Update
(PI2002Z)
Check Oil + No Crank + TL
PWA for Engine R&R
(PI2002Z)
Check Oil + No Crank + TL
PWA for Engine R&R +
Software Update
(PI2002Z)
Labor Op
Code
OP
Time
Replacement
P/N
Qty.
212221RR
0.5 M/H
Diagnosis Only
0
212221RS
1.1 M/H
Diagnosis Only
0
212221R1
7.7 M/H
212221R2
7.9 M/H
21101 2BK01FFFR
or
21101 2BK02FFFR
(Soul Eco ISG Only)
1
35305 2B000FFF
21111 2BS01FFF
21112 2BS01FFF
212221R3
7.4 M/H
212221R4
7.6 M/H
212221RT
0.5 M/H
Diagnosis Only
0
212221RU
1.1 M/H
Diagnosis Only
0
212221RD
7.7 M/H
212221RE
7.9 M/H
21101 2BK03FFFR
35305 2B000FFF
21111 2BS01FFF
21112 2BS01FFF
1
212221RF
7.4 M/H
212221RG
7.6 M/H
212220RR
0.5 M/H
Diagnosis Only
0
212220RS
1.1 M/H
Diagnosis Only
0
212220R1
7.7 M/H
212220R2
7.9 M/H
21101 2EG01FFFR
or
21101 2EG02FFFR
(Soul Eco ISG Only)
1
212220R3
7.4 M/H
212220R4
7.6 M/H
21111 2EG01FFF
35305 2E510FFF
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 26 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
NOTE: Refer to Warranty Bulletin 2021-07 for details regarding coolant and substitute transportation reimbursement
requirements.
Use sublet code ‘X3’ with a maximum allowed amount of $19.80 for “ENGINE R&R” engine oil reimbursement.
Dispose of old parts in accordance with local, state, and Federal regulations.
 NOTICE
VIN inquiry data for this repair is provided for tracking purposes only. Kia retailers should
reference PI12002* when accessing the WebDCS system.
WARRANTY CLAIM INFORMATION FOR:
PI2002 Y1, PI2002 Z1 AND PI180S (DIAGNOSIS ONLY CLAIMS):
 IMPORTANT
REFER TO WARRANTY BULLETIN 2021-07 (PI2002Y, Z OR 180S) FOR MODEL-SPECIFIC
LABOR OPERATIONS AND TIMES, AS WELL AS SPECIFIC CLAIM SUBMISSION
PROCEDURES. NOTE: SEE APPENDIX 1 & 2 ON PAGE 27 AND 30 FOR ADDITIONAL
TECHLINE PWA INFORMATION REQUIRED.
Flow Chart Symptom #A
Diagnostics
Repairs
R&R Knock Sensor
BCT Pass
PI2002Y
DTC P1326
(No TL PWA Required)
ECU Upgrade
Engine R&R
BCT No Pass
Engine R&R + ECU Software Update
Flow Chart Symptom #B
Diagnostics
Repairs
Inspection + Noise Check (N) (PI180S Claim)
Repairs under normal warranty coverage MAY apply.
Separate TL PWA case required
Check Oil + BCT Pass
PI2002Z
Engine Noise
(TL PWA Required)
Noise Check + TL PWA + Engine R&R
+ ECU Software Update
Check Oil + BCT
No Pass
Flow Chart Symptom #C
PI2002Z
Engine No Crank
(TL PWA Required)
Noise Check + TL PWA + Engine R&R
Engine R&R with TL PWA
Engine R&R with TL PWA + ECU Software Update
Diagnostics
Repairs
Check Oil Amount +
Check Crank Rotation
(+ 94lb.ft)
Inspection Only (PI180S Claim) – Repairs under
normal warranty coverage MAY apply – separate TL
PWA case required)
Check Oil Amount +
Crank Rotation (- 94lb.ft) + BC
T Pass
Diagnosis Only (PI180S Claim) – Repairs under
normal warranty coverage MAY apply – separate TL
PWA case required)
Check Oil Amount +
Crank Rotation (-94lb.ft) + BCT
No Pass
Engine R&R with TL PWA
Check Oil Amount +
Crank Rotation (+94lb.ft)
(no BCT)
Engine R&R with TL PWA
Engine R&R + ECU Software Update with TL PWA
Engine R&R + ECU Software Update with TL PWA
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 27 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Appendix 1 (Techline Prior Work Authorization)
Scenario
Description
Flowchart A
DTC P1326 Stored
Action Required
TL PWA required for all dealers – Video of condition
Video requirement examples below are for illustration
purposes, individual requirements will vary based upon
the condition reported:
Flowchart B
Engine Noise
Flowchart C
Engine Seized
Bearing Clearance Test or
No Test
• Video should be continuous and show the VIN
(most convenient VIN plate) and pan to show the
engine condition.
• For engine seizures, attempt to turn over engine
with torque wrench in video and exceeding 94 lb.ft.
• For hole in engine block, show hole in video
• For severe engine noise demonstrate severity of the
noise without over accelerating (to RPM redline) the
engine in video
Note: Additional information may be requested by the Techline agent, including but not
limited to screenshot of the stored DTC(s), ROM ID and Bearing Clearance Test (BCT)
results.
Oil Level Check: (Applies to all Flowcharts B and C)
1. Measure and record oil dip stick level.
2.
Note oil dip stick reading on the RO.
Oil Level Measurement: (Flowchart C)
1. Remove oil filler cap, remove oil drain
plug and drain oil into the supplied
measuring container SST067BUCK
and check oil level.
2.
Record oil level reading.
3.
Take photo of the oil level using KDS.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 28 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Video Instructions for Seized Engine Inspection: (Flowchart C)
Prepare the vehicle prior to the video by removing the spark plugs and drive belt as well
as setting the torque wrench to 94 lb.ft.
1.
Start video showing vehicle and move
in towards the inside door VIN tag.
2.
Continue video and move to show the
dash VIN tag.
3.
Show the removed spark plugs.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 29 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
4.
Show the empty spark plug holes from
the engine.
5.
Show the removed drive belt and
attached torque wrench to crank bolt.
6.
Show the engine being cranked and
torque specification exceeding 94 lb.ft.
torque.
7.
Submit video with Techline PWA case.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 30 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Appendix 2 (Video Capture & Upload)
Note: Additional information required to open a Techline case including but not limited to
screenshot of the stored DTC(s), ROM ID and Bearing Clearance Test (BCT) results.
The Chrome™
browser should be used to access the Techline portal. Follow the steps below
to clear the default browser if it is other than Chrome™.
For KDS Tab 10.1 Tablets:
1. Select “Settings” from the App Screen.
2.
Select the “General” tab at the top.
3.
Select “Default Applications”.
4.
If “Internet” is the default browser,
select the CLEAR button.
If “Chrome” is the default browser,
further action is not required.
5.
When opening the Techline portal,
select “Chrome” and select Always”.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 31 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
For KDS Tab S2 Tablets:
1.
Select “Settings” from the App Screen.
2.
Select “Applications”.
3.
Select “Default Applications”.
4.
Select “Browser app”.
5.
Ensure “Chrome” is selected.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 32 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
Attaching Video to a Techline Case:
1.
Open K-Support in the device
Chrome™
browser or select
the “Techline” button on KDS home
page.
https://ksupport.kiausa.com
2.
Open your existing Techline case for
the vehicle requiring a video capture by
selecting the case number.
3.
Select “Attachment”.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 33 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
4.
Select “Add Files”.
5.
Select “Camcorder” and the video
camera will open.
6.
Start by recording the VIN. Ensure sun
glare is not reflecting off windows or
other objects.
Without stopping the recording,
capture the area of the vehicle
displaying the issue. i.e.;
•
Engine Noise – record the engine.
•
Hole In Block – record the side of
the engine with the damage.
•
Seized Engine – record a
technician trying to turn the engine
over with a torque wrench.
 NOTICE
NOTE: Ensure the video size is set to “Limit to email”. Only record the VIN and
the engine exhibiting the concern. Any additional information will increase the size
of the video and make it difficult to upload or download.
7.
Stop the video when you captured what
is needed. Select “OK” to use this
capture or “RETRY” to capture the
video again.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021
Page 34 of 34
SUBJECT:
ENGINE REPLACEMENT INSTRUCTIONS FOR DTC P1326 (PI2002Y/Z)
8.
Ensure a description of the recording.
For example, engine knock or smoke
from exhaust.
9.
Select “Submit Case”.
10.
Select “Yes” when the confirmation
message below appears.
Note: Selecting anything other than
“Yes” will not save the video
capture.
Printed TSB copy is for reference only; information may be updated at any time. Always refer to KGIS for the latest information.
TSB: PI2002Y/Z Soul (AM, PS) April 2021


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