FDM-SVC-002

Service Kit Bulletin
Date: June 28, 2021
Bulletin Name: FDM-SVC-002
Model: Oshkosh S-Series
Units Affected: 2.0 Front Discharge Mixers
2.0 Water Pump Service Kit
Purpose:
This bulletin provides instruction for replacing the water pump impeller due to corrosion. Oshkosh has received
reports of non-working water pumps due to the pump impeller becoming corroded and seized, causing the pump
not to spin. A new impeller made of an improved alloy was developed to eliminate corrosion issues.
Notice:
• This bulletin should be read and understood in its entirety before performing this procedure.
• All procedures outlined in the bulletin must be performed by skilled service personnel. Refer to the product
service manual for descriptions of maintenance procedures.
SAFETY NOTICE
WARNING
Perform your company’s Lockout/Tagout
procedure. If your company does not have a
Lockout/Tagout procedure, follow OSHA
1910.147 and 1910.146 Confined Space as
appropriate.
All hydraulic pressures must be relieved from
the hydraulic system prior to removing any
components from the system to prevent oil
from spraying or functions and systems
from failing.
SAFETY NOTICE
WARNING
Use appropriate Personal Protective
Equipment (PPE) as required by your
company.
Hydraulic systems are hot. DO NOT TOUCH!
Serious personal injury may result from hot
oil. When you have completed working on the
hydraulic systems, thoroughly clean any
spilled oil from the equipment. Do not spill
any hydraulic fluids on the ground. Clean any
hydraulic fluids from your skin as soon as
you have completed your maintenance and
repairs. Dispose of used oil and filters as
required by law.
WARNING
Hydraulic systems operate under high
pressure—only experienced persons should
attempt repairs or troubleshooting on
hydraulic systems.
WARNING
Never remove hydraulic pipes/tubing, fittings,
and adapters until all pressure has been
relieved from the hydraulic system.
1
Tools and Equipment Required:
Customer to supply:
•
•
•
•
•
•
•
•
•
•
Socket wrench 5/16 and 9/16”
Phillips head screw driver
Pipe wrench
Straight jaw tongue pliers
Torch
Pulley remover
Impact wrench
Penetrating oil
Flat bar (1/8 x 1/2 x 24”)
Graphite spray
Parts Required:
Item
Part Number
1
1634530
2
Description
Qty.
Impeller
1
A000D937
Straight Fitting
1
3
35386AXW
90 Elbow Fitting
1
4
HH-01300-001
5
1467830
6
HH-00291-104
°
Nut
1
Washer (for shimming)
0-4
Key Stock, 1/8 x 3/4 Square SS
1
Procedure:
Lockout/Tagout
1. Place unit on a flat surface, block truck tires, and perform your company’s Lockout/Tagout procedure. If your
company does not have a Lockout/Tagout procedure, follow OSHA 1910.147 and 1910.146 Confined Space as
appropriate.
2. The vehicle’s BATTERY DISCONNECT switch is located on the left-hand side of the battery box. Use the
battery disconnect switch when performing any maintenance so the vehicle cannot accidentally be started.
a. Turn the battery disconnect switch (Figure A, Item 1) counterclockwise so the hole on the switch aligns
with the hole in the bracket (Figure A, Item 2).
b. Install the safety lockout device ring (Figure B, Item 1) through the holes on the battery disconnect switch
and the bracket.
c. Install a padlock (Figure B, Item 2) onto the safety lockout device ring, lock it, and put the key in your
pocket. If more than one person is working on the vehicle, each person must install his or her own padlock.
1
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Th
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e
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Un
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OU ha
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T! s
R im k/t ed
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ma media ag m rem
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1
2
2
Figure A
Figure B
2
Impeller Removal
3. Disconnect the hydraulic lines connected to the water pump motor, see Figure 1. Cap the ends of hydraulic
lines to keep them clean and prevent system contamination.
4. Loosen the hose clamp securing the pump water outlet hose and remove the hose from the water pump
assembly, see Figure 1.
5. Loosen and remove the six 0.38-16 x 1.25” cap screws with flat washers securing the water pump assembly
mounting plate to the water tank, see Figure 1.
Hose Clamp
Water Outlet
Hose
Water Pump Motor
Hydraulic Lines
Cap Screw w/Flat
Washer
Figure 1
6. Remove water pump assembly from water tank and place pump assembly on workbench.
NOTE
Newer model pump assemblies require a
5/16” socket wrench to remove the constant
tension clamps from the hose.
7. Loosen hose clamps on the top and bottom of rubber hose and remove hose, See Figure 2.
Hose
Hose Clamp
Figure 2
3
8. Remove straight fitting from the bottom of pump assembly mounting plate, see Figure 3. Straight fitting will
not be reused.
Straight Fitting
Figure 3
9. Remove the 4 cap screws from pump assembly impeller housing, see Figure 4.
10.
Separate the two parts of pump assembly impeller housing.
Cap Screw
Figure 4
11.
Remove elbow assembly from lower impeller housing, see Figure 5.
Elbow Assembly
Figure 5
4
12.
Secure main pump shaft using a pipe wrench or straight jaw tongue pliers, see Figure 6.
13.
Apply penetrating oil to main shaft nut, see Figure 6.
Main Shaft
Nut
or
Figure 6
14.
Loosen main shaft nut, see Figure 7. Leave the nut on end of main shaft after loosening.
Figure 7
15.
Install pulley remover around pump assembly impeller, see Figure 8.
Figure 8
5
16.
Heat area of impeller that surrounds pump assembly main shaft, see Figure 9.
Figure 9
17.
Tighten pulley remover with an impact wrench to slightly pull impeller off pump assembly main shaft, see
Figure 10.
Figure 10
18.
Remove pulley remover from impeller.
19.
Remove main shaft nut with an impact wrench.
20.
Reinstall pulley remover on impeller and tighten with an impact wrench to pull impeller off pump assembly
main shaft, see Figure 11.
Figure 11
6
21.
Remove impeller and key from the main shaft. These parts will not be reused. If there are washers on the
main shaft between the housing and impeller, leave the washers on the main shaft.
Impeller Installation
22.
Install key (HH-00291-104) in main shaft and slide impeller (1634530) onto main shaft making sure to
align the impeller slot with the main shaft key.
23.
Install nut (HH-01300-001) on main shaft, see Figure 12.
Figure 12
24.
Insert a flat bar between veins of impeller and tighten main shaft nut, see Figure 13. Final tighten main
shaft nut to 17 ft. lbs.
Figure 13
7
25.
Install new 90° elbow fitting (35386AXW) in lower impeller housing, see Figure 14. Final tighten fitting to
hand-tight plus 2-3 turns.
Figure 14
26.
Install new straight fitting (A000D937) into bottom of pump assembly mounting plate, see Figure 15. Final
tighten fitting to hand-tight plus 1.5-2.5 turns.
Figure 15
27.
Apply a coating of graphite spray to lower impeller housing brass wear ring and end of impeller, see
Figure 16.
Figure 16
8
28.
Reinstall lower impeller housing onto pump assembly, see Figure 17.
29.
Reinstall the 4 cap screws removed in Step 9. Final tighten cap screws to 17 ft. lbs.
Figure 17
30.
Install hose between impeller housing fitting and pump assembly mounting plate fitting, see Figure 18.
31.
Secure hose to fittings with hose clamps loosened in Step 7. If pump assembly uses constant torque style
clamps, final tighten constant torque clamps to 30-45 in. lbs.
Hose
Hose Clamp
Figure 18
9
32.
Reinstall water pump assembly in water tank, see Figure 19.
33.
Apply Loctite #242 to threads of the six 0.38-16 x 1.25” mounting cap screws.
34.
Install the six 0.38-16 x 1.25” cap screws with flat washers to secure water pump assembly mounting
plate to water tank, see Figure 19. Final tighten cap screws to 17 ft. lbs.
35.
19.
Reconnect water outlet hose. Tighten hose clamp to secure outlet hose to pump outlet fitting, see Figure
36.
Reconnect water pump motor hydraulic input line, see Figure 19. Final tighten line to 12 ft. lbs.
37.
Reconnect water pump motor hydraulic output line, see Figure 19. Final tighten line to 45 ft. lbs.
Water Pump Motor
Hydraulic Input Line
Hose Clamp
Water Outlet
Hose
Water Pump Motor
Hydraulic Output Line
Cap Screw w/Flat
Washer
Figure 19
38.
Remove lockout/tagout.
Continuous Improvement:
The change included in this document is part of the
McNeilus Continuous Improvement Process.
McNeilus’s quality policy is providing customer satisfaction
through innovative products, dedicated service, and a
constant focus on continuous improvement.
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