TSB16-0109

DPS6 - AUTOMATIC TRANSMISSION - EXCESSIVE TRANSMISSION
CLUTCH SHUDDER AND/OR TRANSMISSION FLUID LEAK
TSB 16-0109
FORD:
2011-2015 Fiesta
2012-2016 Focus
This article supersedes TSB 15-0120 to update the vehicle model years, Service Procedure and Part List.
ISSUE
Some 2011-2015 Fiesta vehicles built on or before 10/15/2014 and 2012-2016 Focus vehicles equipped with a DPS6
automatic transmission may exhibit excessive transmission clutch shudder on light acceleration. Some vehicles may or
may not exhibit transmission fluid leaking from the clutch housing.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
Confirm that FSA 15B22 has been completed, if it is open in OASIS; perform the action to update the PCM/TCM prior to
the action in this bulletin.
Refer to Workshop Manual (WSM), Section 307-01 for 2012-2016 Focus and 2014-2015 Fiesta. For 2011-2013 Fiesta
refer to WSM, Section 307-11.
When referred to the WSM all steps listed in the WSM must be performed.
NOTE: PERFORMING THE SERVICE ROUTINES WILL CLEAR ADAPTIVE STRATEGY. FAILURE TO PERFORM ALL
STEPS OF THE IDS ROUTINES MAY RESULT IN ERRATIC SHIFTS AND DRIVEABILITY CONCERNS.
1. Using IDS follow the WSM Diagnosis and Testing, Diagnosis by Symptom, Pinpoint Test A (All Focus and 2014-15
Fiesta) or Pinpoint Test N (2011-2013 Fiesta) - Clutch Shudder on Acceleration to diagnose shudder.
a. Save and upload IDS Datalogger Session Data.
b. For clutch replacement retrieve repair validation code (RVC).
c.
New vehicles with less than 1600 km (1000 miles) have not fully completed the clutch friction green clutch breakin period that is required before attempting to replace the clutch or hardware.
d. Vehicles built on 6/6/2013 or later have the improved transmission input shaft seals that are unlikely to experience
leaks and should only be replaced if leaking.
2. If the clutch is replaced, use IDS to reprogram the PCM/TCM to the latest calibration using IDS release 101.04 or
higher. Make sure you are connected to the internet when entering module programming to obtain the latest updates.
Calibration files may also be obtained at www.motorcraftservice.com.
a. IDS software updates have been made to streamline the process and improve DPS6 Shudder diagnostics and
reprogramming.
b. Adjust the vehicle clock as required, it may have lost time during the reprogramming process.
Transmission differential seal plugs are now released and should be installed during transmission removal and while
performing bench repairs to reduce/eliminate the loss of transmission fluid.
NOTE: The information contained in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job
properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service.The
procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership
to determine whether the bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan
coverage unless stated otherwise in the TSB article.The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves
the right to supercede this information with updates.The most recent information is available through Ford Motor Company's on-line technical resources.
Copyright © 2016 Ford Motor Company
Online Publication Date August 16, 2016
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TSB 16-0109 (Continued)
PART NUMBER
PART NAME
EV6Z-7052-C
Focus Seal Kit - (Figure 1) Required For All Clutch And Seal Repairs
EV6Z-7052-D
Fiesta Seal Kit - (Figure 1) Required For All Clutch And Seal Repairs
FA6Z-7B546-A
Dual Clutch Assembly Kit -Fiesta Built On Or After 1/13/2011
FA6Z-7B546-B
Dual Clutch Assembly Kit - Fiesta Built On Or Before 1/12/2011
F1FZ-7B546-B
Dual Clutch Assembly Kit - Focus
AE8Z-7007-A
Engine-to-Transaxle Separator Plate – 1.6L
XT-11-QDC
Motorcraft® Dual Clutch Transmission Fluid
PM-4-A
Motorcraft® Metal Brake Parts Cleaner
XL-2
Motorcraft® High Temperature Nickel Anti-Seize Lubricant
F1FZ-7H183-A
Differential Seal Plug (2-req, can be used for multiple repairs)
BE8Z-6731-AB
Motorcraft® Oil Filter FL-910S
XO-5W20-QSP
Motorcraft® SAE 5W-20 Premium Synthetic Blend Motor Oil (1-quart)
1S7Z-6840-AA
Oil Filter Adapter Gasket - Focus
BE8Z-6L621-A
Oil Cooler Assembly Seal-Fiesta (As Needed)
OPERATION
DESCRIPTION
TIME
160109A
2012-2016 Focus/2011-2015 Fiesta DPS6: Perform Pinpoint Test Per
WSM Procedure, Release The Vehicle, Within Expected Limits (Do Not
Use With Any Other Labor Operations)
0.6 Hr.
160109B
2012-2016 Focus/2011-2015 Fiesta DPS6: Perform Pinpoint Test Per
WSM Procedure, Outside Of Expected Limits Retrieve RVC Code,
Requires RVC Code (Do Not Use With Any Other Labor Operation
Except C Or D)
0.6 Hr.
160109C
2011-2015 Fiesta DPS6: Replace Clutch, Includes Reprogram The PCM/
TCM, TCM Adaptive Learning And Post Road Test, Requires RVC Code
(Do Not Use With Any Other Labor Operation Except B)
4.7 Hrs.
160109C
2012-2016 Focus DPS6: Replace Clutch, Includes Reprogram The PCM/
TCM, TCM Adaptive Learning And Post Road Test, Requires RVC Code
(Do Not Use With Any Other Labor Operation Except B)
5.2 Hrs.
160109D
2011-2015 Fiesta DPS6: Replace Both Inner Input Shaft Seals And
Clutch, Includes Reprogram The PCM/TCM, TCM Adaptive Learning And
Post Road Test, Requires RVC Code (Do Not Use With Any Other Labor
Operation Except B)
5.1 Hrs.
160109D
2012-2016 Focus DPS6: Replace Both Inner Input Shaft Seals And
Clutch, Includes Reprogram The PCM/TCM, TCM Adaptive Learning And
Post Road Test, Requires RVC Code (Do Not Use With Any Other Labor
Operation Except B)
5.7 Hrs.
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are
determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
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TSB 16-0109 (Continued)
BASIC PART NO.
7B546
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CONDITION CODE
42
TSB 16-0109 (Continued)
Figure 1 - Article 16-0109
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