SP 293-027

Service Program
Trucks
Volvo Trucks North
America
Greensboro, NC USA
Date
6.2014
Group
No.
293 027
Release
Page
01
1(5)
Coolant Hose, EGR Cooler, Replacement
D16H, D16J
VN
SP 293-027, Coolant Hose, EGR Cooler,
Replacement
(June 2014)
Volvo Trucks has authorized replacement of the EGR cooler coolant return hose on vehicles
built between 01/01/2010 and 05/16/2014 with VOLVO D16H and D16J engines.
Approximately 1657 vehicles are involved in this campaign. The EGR cooler coolant return
hose must be changed on all vehicles involved in this campaign. Before proceeding, verify
campaign eligibility by checking Service Program status in eWarranty.
W2091408
Parts List
USA65450
Item Number
Description
Part Number
Quantity
1
Hose Clamp
961671
2
2
Hose
22387751
1
PV729-SP293-027
English
Volvo Trucks North America
Service Program
Date
6.2014
Group
No.
Release
293
027
01
Procedure
You must read and understand the precautions and guidelines in Service Information,
Function Group 20, Engine Safety Practices, before performing this procedure. If you are
not properly trained and certified in this procedure, ask your supervisor for training before
you perform it.
1 Secure the vehicle for service by parking it on a flat level surface, applying the parking
brake, chocking the rear wheels, and placing the transmission in neutral or park.
2 Disconnect all cables from the negative (ground) battery terminals to prevent personal
injury from electrical shock and prevent damage to electrical components
3 Raise hood.
4 Drain the coolant from the radiator and engine using the coolant extractor (DBT2V700).
Note: An alternate method is to connect the drain hose (9996049) to the drain fitting and
drain the coolant.
5 Remove the fastener and P-clamp securing the EGR cooler coolant return assembly to the
support bracket. Remove the fasteners and support bracket.
W2083410
1
Support Bracket Fastener
2
Support Bracket
3
P-clamp Fastener
4
P-clamp
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Volvo Trucks North America
Service Program
Date
6.2014
Group
No.
Release
293
027
01
6 Loosen the clamps securing the coolant return hose to the EGR cooler coolant return
assembly. Slide the hose up onto the long section of the pipe. Remove the hose and
clamps from the pipe.
W2091580
7 Place the new clamps on the short pipe. Slide the new coolant return hose onto the long
section of the pipe and slide it back onto the short pipe. There must be rubber on both
sides of the hose clamps. Tighten the hose clamps snugly.
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Volvo Trucks North America
Service Program
Date
6.2014
Group
No.
Release
293
027
01
8 Position the P-clamp on the hose assembly. Loosely install the P-clamp and fastener to
the support bracket before securing the bracket. Install the fasteners securing the support
bracket.
W2083410
1
Support Bracket Fastener
2
Support Bracket
3
P-clamp Fastener
4
P-clamp
9 Tighten the hose clamps to 5.5 ±0.5 Nm (50 ±4 lb-in).
10 Tighten the P-clamp fastener and support bracket fasteners to 24 ±4 Nm (18 ±3 ft-lb).
11 Use coolant extractor (DBT2V700) to fill the system with approved coolant.
12 Install all previously removed cables to the ground (negative) battery terminals.
13 Start the engine. Check for proper operation and leaks.
14 Close hood.
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Volvo Trucks North America
Service Program
Date
6.2014
Group
No.
Release
293
027
01
Reimbursement
This repair is covered by an authorized Service
Program. Reimbursement is obtained via the
normal claim handling process.
UCHP
Reimbursement
eWarranty
Reimbursement
Claim Type (used only when uploading from the
Dealer Bus. Sys.)
B
B
Recall Status
Vehicle inspected, repair not required
1- Inspected
OK
Vehicle repaired per instruction
2- Modified
per instruction
Labor Code
Primary Labor Code
2934–03–09–01
0.7 hrs
29304-0-02
0.7 hrs.
Take to take charge and determine campaign status
1700–16–01–01
0.3 hrs
17003–0–01
0.3 hrs
Causal Part
22006847
22006847
SCC Code
S6598
NA
Authorization Number
NA
SP293027
Expiration Date
31- Dec- 2014
31- Dec- 2014
Parts Disposition
All parts to be scraped locally
Note: Take Charge Time is not included in the Labor Code for this operation. Take charge
may be eligible but can only be used once per repair visit. If vehicle is having other warranty
repairs performed, take charge should be charged to the warranty repair, otherwise take
charge can be charged to this service program.
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