2004 VOLVO VnVolvo Vn 2004

Vehicle Details: Recalls, Investigations, Consumer Complaints, Service Bulletins

Below you will find all available information on the 2004 VOLVO Vn, manufacturered by Volvo Group North America, Llc.

ManufacturerKnown WMI(s)Fuel Type
VOLVO4VA 4VB 4VC 4VD 4VE 4VG 4VH 4VJ 4VK 4VL 4VM
VOLVO VIN Decoder

Use the box here to look up VINs from VOLVO as well as other manufacturers

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Frequently Asked Questions
  • Where is the 2004 VOLVO Vn produced?
     - The 2004 VOLVO Vn is produced in Greensboro North Carolina, United States (usa).
  • Are there recalls for the 2004 VOLVO Vn?
     - There are 7 recall(s) for the 2004 VOLVO Vn, additional information is below.
NHTSA Mandated Recalls
  • Recall 90794 [USA]: In the event of a crash, an insufficient seat belt weld may prevent the seat belt from properly restraining the occupant. this increases the risk of injury to the seat occupant.

  • Recall 56141 [USA]: If this occurs, excessive heat and smoke could result in an under hood fire.

  • Recall 56592 [USA]: This can result in the drive shaft coming loose from the transmission, increasing the risk of a crash.

  • Recall 56408 [USA]: This condition could cause the fifth wheel latch to release inadvertently when the park brake is engaged, creating the potential for loss of the trailer. a crash could occur without prior warning.

  • Recall 2012356 [Canada]: Seats and restraints

  • Recall 2004300 [Canada]: Powertrain

  • Recall 2004345 [Canada]: Other

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • V728-005A 202308 - SUSPENSION: Tsb: barksdale leveling valve, leak test
  • CBR-2120 202308 - ELECTRICAL SYSTEM: Cbr: volvo vhd & vn models - vehicle wil not start, pto active message displayed in cluster, pto light on when pto switch is turned off
  • CBR-2112 202307 - ENGINE AND ENGINE COOLING: Cbr: programming failure - chassis with cummins engine and an allison transmission
  • KC-2260 - ENGINE AND ENGINE COOLING: Cbr: volvo chassis - timing gear plate repair. This solution provides supplementary information to be used when installing a timing gear plate with integrated seal.
  • KC-2033 - SERVICE BRAKES, AIR: Cbr: volvo on-highway vehicles - bendix abs fault spn 807 fmi 13 blink code 19-4. The new central pressure control (cpc) system has changed the way that the abs chuff test is performed.
  • KC-2248 - ENGINE AND ENGINE COOLING: Flywheel housing thread repair
  • KC-395 - ELECTRICAL SYSTEM: Instrument cluster programming - programming fails or errors display when replacing an instrument cluster with a newer part number (conversion kit) - us04 to us10 chassis (9-pin diagnostic connector)
  • KC-914 - ENGINE AND ENGINE COOLING: Volvo chassis - d12c, d12d, d11f, d13f, d16d, d16f engines - copper injector sleeves, replacement procedure and information ( flat tip injectors ) - us04 to us07 emissions
  • CBR-2201 - ENGINE AND ENGINE COOLING: Engine control module (ems) software (msw) information a?? August 2022; improvement list (change log) - us21+obd22 (13l vgt, tc) and us17+obd22 (11l) emissions
  • KC-435 - POWER TRAIN: Volvo chassis - equipped with an automated manual transmission (amt, ishift) - snv 19-002 - amt oil filter housing corrosion
  • KC-2174 - SUSPENSION: Volvo chassis - drag link inspection and replacement criteria
  • KC-2028 - POWER TRAIN: Amt control housing bench testing - false failures
  • KC-2107 - ENGINE AND ENGINE COOLING: Def level (uqls) sensor troubleshooting guide - us17+obd16 emissions and newer
  • KC-2112 - POWER TRAIN: Programming failure - chassis with cummins engine and an allison transmission
  • KC-2116 - ENGINE AND ENGINE COOLING: Nox sensor troubleshooting guide - us10+obd13 and newer emissions
  • KC-2119 - SERVICE BRAKES, AIR: Dtc U012100 - lost communication with anti-lock brake system (abs) control module, no additional information
  • KC-2143 - VEHICLE SPEED CONTROL: (back office) - cruise control inoperative after updating software vecu5 without esp package (uesp)
  • KC-2165 - ENGINE AND ENGINE COOLING: Def pump troubleshooting guide - us10+obd13 and newer emissions
  • KC-2171 - ENGINE AND ENGINE COOLING: Temperature sensor troubleshooting guide - us10+obd13 and newer
  • KC-405 - POWER TRAIN: Warranty automated manual transmission ( amt, i-shift, mdrive ) control housing assembly; guidelines for filing a claim for chassis return visit with transmission issues after a repair requiring control housing removal and reinstallation -
  • KC-732 - EQUIPMENT: Unable to retrieve "on request" messages for peoplenet or omnitracs modules installed on the dl5 data link; third party electronic log device not reporting certain data
  • KC-2149 - ENGINE AND ENGINE COOLING: Particulate matter (pm) sensor troubleshooting guide - us14+obd16 and newer emissions
  • KC-2107 - ENGINE AND ENGINE COOLING: Def level (uqls) sensor troubleshooting guide - us17+obd16 emissions and newer
  • KC-726 - ELECTRICAL SYSTEM: Fuel level gauge reading incorrect in the instrument cluster
  • SNV22-003 - UNKNOWN OR OTHER: The diagnostic process
  • KC-647 - UNKNOWN OR OTHER: Volvo chassis ghost codes due to poor grounding
  • KC-674 - ELECTRICAL SYSTEM:INSTRUMENT PANEL:FUEL GAUGE:FUEL LEVEL FLOAT/SENSOR/SENDING UNIT: Volvo chassis - fuel level sending unit specification information
  • TJ 35503 - EQUIPMENT: Panoramic sunroof, sealing strip has a gap
  • Service Manager - EQUIPMENT: Shipping and handling of volvo lithium-ion 48v mild hybrid battery to global battery solutions (gbs)
  • 356EN01 - EQUIPMENT: Vida qr scanner mobile app
  • KC-784 - ELECTRICAL SYSTEM:SOFTWARE: Volvo chassis - diagnostic trouble code ( dtc ) P0420 illuminating the malfunction indicator lamp (mil)
  • KC-434 - LATCHES/LOCKS/LINKAGES: Volvo chassis - model vn, hood release cable interference
  • KC-395 - ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL: Instrument cluster programming - programming fails or errors display when replacing an instrument cluster with a newer part number (conversion kit) - us04 to us10 chassis (9-pin diagnostic connector)
  • KC-392 - POWER TRAIN:DRIVELINE:DRIVESHAFT: Volvo chassis - driveline (driveshaft, propeller shaft) ride height and angle, measurement and calculation; pinion angle measurement - model year 1996 and newer
  • KC-357 - FUEL SYSTEM, OTHER:KINETIC:FLYWHEEL,BEARINGS: Volvo chassis - equipped with an i-shift automated manual transmission ( amt ) - flywheel resurfacing and reuse guidelines
  • KC-2136 - STRUCTURE: Volvo chassis - model vn - water intrusion in back of cab, back wall of bunk leaking
  • KC-2134 - INTERIOR LIGHTING: Volvo vn models - overhead light loose, detaching from headliner
  • KC-2032 - WHEELS: Volvo chassis - stemco hubcap plug will not stay in
  • KC-290 - SERVICE BRAKES, AIR: Volvo chassis - redundant brake switch test - code mid136 sid55 fmi2, or( dtc ) P1055
  • K21533201 - ENGINE AND ENGINE COOLING: Volvo chassis - discharge recirculation valve (drv) - fsb 258-029 , engine turbocharger compressor bypass valve deletion kit , installation
  • K24912512 - ELECTRICAL SYSTEM: Volvo chassis - volvo hill start assist system information
  • K19344221 - VEHICLE SPEED CONTROL:CRUISE CONTROL: Volvo chassis - fusion 2 adaptive cruise function document
  • K24113935 - ELECTRICAL SYSTEM: Volvo chassis - volvo active driver assist (vada)
  • K17408563 - VISIBILITY: Volvo chassis - rain sensor bracket removal and installation procedure when using an aftermarket windshield
  • FSB216-002 - ENGINE (PWS): Flywheel resurfacing guidelines, i-shift
  • FSB 216-001 - EQUIPMENT: Twin mass flywheel conversion
  • SP 431-021 - ELECTRICAL SYSTEM:SOFTWARE: Transmission ecu programming
  • SP2 284-036 - ELECTRICAL SYSTEM:SOFTWARE: Software update, revise document
  • SP 398-001 - ELECTRICAL SYSTEM: On some trucks with the telematics gateway (tgw) system, the tgw control unit may not correctly communicate with the vehicle systems after restarting.
  • FSB 293-022 - ENGINE (PWS): In the event that an egr temperature sensor replacement is required on a volvo d13h engine, a new routing configuration is required.
  • FSB 593-012 - ELECTRICAL SYSTEM:STARTER ASSEMBLY:SOLENOID: Hill start assist solenoid, replacement
  • FSB 222-004 - ENGINE (PWS): Oil filter housing
  • FSB 210-045 - ELECTRICAL SYSTEM: Regeneration in pto mode
  • FSB 258-036 - EQUIPMENT:ELECTRICAL: Def sensor assembly routing
  • FSB 258-035 - FUEL SYSTEM, OTHER:FUEL FILTER: Aftertreatment def tank vent filter
  • FSB 252-031 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER: Turbocharger outlet pipe
  • FSB 293-024 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Exhaust gas recirculation (egr) differential pressure sensor
  • SP 293-027 - ENGINE AND ENGINE COOLING: Coolant hose, egr cooler, replacement
  • FSB 234-019 - FUEL SYSTEM, DIESEL: Dual fuel tanks ventilation filter kit
  • FSB 234-018 - FUEL SYSTEM, GASOLINE: Single fuel tank ventilation filter kit
  • FSB 593-012 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Hill start assist solenoid, replacement
  • FSB 801-003 - STRUCTURE:BODY:DOOR : Service door rust prevention
  • FSB 432-013 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Amt high range cone replacement
  • FSB 222-004 - ENGINE (PWS): Oil filter housing
  • FSB 284-057 - ENGINE (PWS): High soot output
  • FSB 215-003 - EQUIPMENT: Timing plate flange screw
  • FSB 593-012 - ELECTRICAL SYSTEM:STARTER ASSEMBLY:SOLENOID: Hill start assist solenoid, replacement
  • FSB 215-002 - EQUIPMENT:MECHANICAL: Timing plate leak repair
  • FSB 284-038 - ELECTRICAL SYSTEM:SOFTWARE: Engine coolant thermostat software update
  • FSB 811-006 - EQUIPMENT: Floor cracks repair (rear panel)
  • FSB 811-005 - EQUIPMENT: Floor cracks repair (front panel)
  • FSB 431-010 - EQUIPMENT: Range synchronizer, repair
  • FSB 293-027 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Egr mass flow rate low, diagnostic trouble code
  • FSB 216-001 - POWER TRAIN: Twin mass flywheel conversion, transmission removed
  • FSB 593-012 - ELECTRICAL SYSTEM:STARTER ASSEMBLY:SOLENOID: Hill start assist solenoid, replacement
  • FSB 375-011 - SEATS: Seat harness routing (swivel) wires pulling away from clipping points
  • FSB 375-010 - SEATS: Seat harness routing (non-swivel) wires pulling away from clipping points
  • SP 386-004 - ELECTRICAL SYSTEM:SOFTWARE: Fuel management module, replacement, incorrect calibration
  • FSB 371-049 - ELECTRICAL SYSTEM:12V/24V/48V BATTERY:CABLES: Battery cable, routing
  • FSB 432-014 - POWER TRAIN:AUTOMATIC TRANSMISSION: Transmission ecu compatibility
  • SP 284-049 - ELECTRICAL SYSTEM:SOFTWARE: Engine control module (ecm) software update
  • FSB 284-047 - ELECTRICAL SYSTEM:WIRING: Oil level sensor harness wire splice
  • FSB 293-016 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Exhaust gas recirculation (egr) valve oil supply line, updated part
  • FSB 213-002, Exh - EQUIPMENT ADAPTIVE/MOBILITY: In some instances the exhaust rocker piston cap screw may become loose and back out causing loss of engine compression, or a mechanical injector diagnostic trouble code (dtc).
  • DOR-D8Z6E-09 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): This communication is to return unsold inventory because some product may have porosity that can cause a slow coolant leak that would dissatisfy customers
  • FSB-512-002 - SERVICE BRAKES, AIR:DISC:ROTOR: Volvo: on some trucks, air disc brake may experience a condition of thermal overload. Thermal overload reduces running clearance between pad and rotor below desired level which is an over adjustment of normal pad wear compensation. Model
  • FSB-51-001 - SERVICE BRAKES, AIR:DISC:ROTOR: Volvo: the air disc brake, on some trucks, may experience thermal overload due to an over adjustment of normal pad wear compensation that maintains clearance running between brake pad and rotor. Models vah, vhd, vn. No years listed.
  • FSB-221-011 - ENGINE (PWS): Volvo: low oil pressure, on certain vehicles, during long hard pull conditions, diagnostic trouble codes (dtcs) pid 100 fm1, spn 100 fmi 1 or P252400, can log on, with or without engine shut down lamp. Model vn, vt. No years listed. *pe
  • FSB-284-047 - ELECTRICAL SYSTEM:WIRING: Volvo: on some trucks, there is an oil contamination into the engine wire harness because of a failure of the oil level sensor. Models vah, vhd, vn, vt. No model years listed. *pe
  • FSB-375-008 - SEATS: Volvo trucks: during operation of driver side swivel seat and i shift transmission, the harness rubbing or wires, are pulled out of connectors. This causes seat harness dropping or pulling away from clipping points. *pe
  • SP-514-005 - SERVICE BRAKES, AIR:SLACK ADJUSTERS: Volvo trucks: on the steering axle of the volvo trucks, the zerk fitting on the meritor slack adjuster comes into contact with the bolt head of the steering arm causing the fitting to break. *js updated 8/17/12. *pe
  • FSB-357-002 - INTERIOR LIGHTING: Volvo: light control module (lcm), reprogramming. On some volvo units equipped with clear led clearance lights in the sun visor, the may exhibit an active fault code mid 216 psid 49 fmi 5. This fault indicates a trailer marker open issue wh
  • FSB-212-002 - ENGINE AND ENGINE COOLING:ENGINE: Volvo trucks: oil seepage at flywheel housing. This problem has already been solved in production, but the production solution is not compatible with previous generation flywheel housings. *js
  • FSB-255-023 - ENGINE AND ENGINE COOLING:ENGINE: Volvo trucks: connector pin, replacement. Severe fretting damage of the engine variable geometry turbocharger actuator (engine vgt actuator) harness and turbine shaft speed sensor (tss) connector may cause an unreliable signal to the engin
  • SP-891-004 - STRUCTURE:BODY:ROOF AND PILLARS: Volvo: trucks built prior to 18/8/2011 were shipped without four (4) spring nuts pre-installed from the factory. *js
  • FSB-891-013 - STRUCTURE:BODY: Volvo trucks: vehicles with partial chassis fairings may experience damage to the fairings lower support rail. It can be caused by vibration of the fairing against the fiberglass rail. A procedure has been developed to improve the situatio
  • FSB-373-012 - ELECTRICAL SYSTEM:WIRING: Volvo trucks: some engines leak oil through the grommet. Information on the wiring harness, unit injector replacement. *rm updated 9/9/11. *pe
  • FSB-357-001 - EXTERIOR LIGHTING:HEADLIGHTS:SWITCH: Mack trucks: there is revised mounting hardware for the exhaust manifold and turbocharger. *rm
  • SP-284-026 - ELECTRICAL SYSTEM:SOFTWARE: Volvo truck: engine ecu and acm software updates. New software updates with enhancements are available for the engine control module (ecm) and aftertreatment control module (acm). Model vn. No model years listed. *pe
  • FSB-234-009 - FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:MOUNTING: Volvo truck: fuel tank mounting. Fuel tank straps over time may lose torque and allow the fuel tank to rotate. Models vn, vhd, vt, vah. No model years listed. *pe updated 2/21/12. *pe
  • FSB-845-001 - STRUCTURE:BODY:DOOR : Volvo truck: door seal, outer, replacement. The outer seal on the cab doors of volvo model trucks may prematurely separate from the cab shell. Models vn-2, vhd-2 and vt. No model years listed. *pe
  • FSB-431-001 - POWER TRAIN:AUTOMATIC TRANSMISSION: Volvo truck: i shift transmission with mixed components. Installation of replacement parts in an i shift transmission (version-c) may result in diagnostic trouble codes (dtcs) mid 130 pid 160 fmi1 or fmi2. No model years listed. *pe
  • SB-824-002 - STRUCTURE:FRAME AND MEMBERS: Volvo truck: to reduce the potential for cab water intrusion, a cab cowl seal has been released by engineering. The seal part number 8083305 is positioned above the top edge of the cowl panel to divert water flow onto the cowl panel rathe
  • SB-261-017 - FUEL SYSTEM, DIESEL: Volvo truck: on some vehicles, coolant overflow out of the overflow tube occurs during the diesel particulate filter regeneration cycle. Excessive coolant flow from the radiator top tank and thermostat vent lines prevents flow into the de-a
  • SB-364-025 - POWER TRAIN:CLUTCH ASSEMBLY: Volvo truck; clutch switch clip; it has been found that vn, vhd and vt vehicles use a spring clip to retain the clutch switch, may have an issue with the clutch switch moving or detaching from it's mount. *pe
  • RTJ-16629 - ELECTRICAL SYSTEM:SOFTWARE: Volvo: leakage detection diagnostics improvements to remedy dtc's. All models from model years 2003-2008. Diagnostic monitor for the evaporative emission system small leak, has used a software function that calculates leakage based on a pr
  • FSB-873-014 - EQUIPMENT:APPLIANCE:AIR CONDITIONER: Volvo truck: reports prompted the release of a replacement connector for the cab hvac motor resistor. Replacement connector is supplied as kit part, which contains the connector body and the necessary terminals. Model years unknown.
  • SP-215-014 - ENGINE AND ENGINE COOLING:ENGINE: Volvo trucks: engine update campaign for certain d13f engines (vn-2, vhd-2) consists of inspecting the camshaft and replacing the intake rocker arms, exhaust rocker arms, injector rocker arms, injector hold downs, and the injector sealing w
  • 645008 - STEERING:HYDRAULIC POWER ASSIST:PUMP: Volvo vn vehicles built between 03/31/2004 and 04/16/2004 may have cracks in the power steering pump lower mounting flange. *tt
Known Recall Investigations
  • Volvo sleeper glass de-bonding investigation # RQ11001

    Odi opened recall query rq11-001 after a review of ewr field reports identified lower bunk window separations on the subject vehicles.Volvo had issued three recalls for sleeper window separations since 2003.Additionally, volvo had issued two bulletins for sleeper window issues during the same time period.The frequency of related actions led odi to open this formal investigation.An information request (ir) letter was sent to volvo on 23 june 2011.Volvo responded on 17 august 2011 and then provided updated warranty information on 9 january 2012.Volvo provided production change data and warranty information which was correlated to vehicle build month and failure date.Odi analyzed the data to determine if additional production time frames should have been included in previous recalls.Odi also requested information from its network of fleet owners.The response from this network reaffirmed the accuracy of the updated warranty information.Based on the information and data received, odi has concluded that all production periods have been appropriately addressed by volvos previous recalls and no additional recall action is required at this time.

  • Inoperable tail lights investigation # PE06054

    Odi opened this investigation based on a technical service bulletin and ewr data. Ewr warranty data is aggregate data and individual reports are not submitted.Volvo reviewed their warranty data and determined that only 63 of the ewr warranty claims related to the subject vehicles displayed symptoms consistent with the tsb.Volvo also noted in their ir response that the tail light configuration is used almost exclusively on tractors that are normally attached to semi trailers.Therefore, the tractor lights are normally not the rear most lights on the vehicle.In a normal application, even if one tail light on the tractor was out, the tail light on the trailer would continue to illuminate and provide other drivers of the intentions of the semi trailer driver.Pursuant to 49 cfr 396.11 & 13, a commercial vehicle operator is required to perform a pre-trip and post-trip inspection, which includes checking the functionality of the tail lights.Given the above information, odi has not identified a safety-related defect trend at this time and further use of agency resources does not appear to be warranted.The closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.The agency reserves the right to take further action if warranted by the circumstances.

Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20031009

Dt:history of electrical problems since purchase of semi-truck. When driving at any speeds or even shifting into gear the truck stops without warning. When this occurs the engine dies and loses all electrical power. Several times, the engine stalled for a second and then quit. Consumer had to replace blowen out 30 amp and 15 amp fuses. There is a load of 75-80,000 pounds, and vehicle stops in the middle of the highway in traffic. Has been to dealer numerous times, said warranty expired aafter one year. Dealer tried to fix some electrical wiring harness but of no avail. Truck drained batteries, and is currently on a battery charger. *ak

Common OBD-II Error Codes
  • U0121 [1] Lost Communication With Anti-Lock Brake System (ABS) Control Module
  • P0420 [1] Catalyst System Efficiency Below Threshold (Bank 1)
  • P1055 [1] P1055
  • P2524 [1] A/C Request "B" Circuit High

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