KC-2116
Service Bulletin Details
Public Details for: KC-2116
Nox sensor troubleshooting guide - us10+obd13 and newer emissions
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Models from 9999
Models from 2023
2023 VOLVO VN |
Models from 2021
2021 VOLVO VAH |
2021 VOLVO VHD |
2021 VOLVO VN |
2021 VOLVO VNL |
2021 VOLVO VNM |
2021 VOLVO VNR |
2021 VOLVO VNX |
Models from 2020
2020 VOLVO VAH |
2020 VOLVO VHD |
2020 VOLVO VN |
2020 VOLVO VNL |
2020 VOLVO VNM |
2020 VOLVO VNR |
2020 VOLVO VNX |
Models from 2019
2019 VOLVO VAH |
2019 VOLVO VHD |
2019 VOLVO VN |
2019 VOLVO VNL |
2019 VOLVO VNM |
2019 VOLVO VNR |
2019 VOLVO VNX |
Models from 2018
2018 VOLVO VAH |
2018 VOLVO VHD |
2018 VOLVO VN |
2018 VOLVO VNL |
2018 VOLVO VNM |
2018 VOLVO VNR |
2018 VOLVO VNX |
Models from 2017
2017 VOLVO VAH |
2017 VOLVO VHD |
2017 VOLVO VN |
2017 VOLVO VNL |
2017 VOLVO VNM |
2017 VOLVO VNR |
2017 VOLVO VNX |
Models from 2016
2016 VOLVO 780 |
2016 VOLVO VAH |
2016 VOLVO VHD |
2016 VOLVO VN |
2016 VOLVO VNL |
2016 VOLVO VNM |
2016 VOLVO VNX |
2016 VOLVO VT |
Models from 2015
2015 VOLVO VAH |
2015 VOLVO VHD |
2015 VOLVO VN |
2015 VOLVO VNL |
2015 VOLVO VNM |
2015 VOLVO VNX |
2015 VOLVO VT |
Models from 2014
2014 VOLVO VAH |
2014 VOLVO VHD |
2014 VOLVO VN |
2014 VOLVO VNL |
2014 VOLVO VNM |
2014 VOLVO VNX |
2014 VOLVO VT |
Models from 2013
2013 VOLVO VAH |
2013 VOLVO VHD |
2013 VOLVO VN |
2013 VOLVO VNL |
2013 VOLVO VNM |
2013 VOLVO VNX |
2013 VOLVO VT |
2013 VOLVO WHEB |
Models from 2012
2012 VOLVO VAH |
2012 VOLVO VHD |
2012 VOLVO VN |
2012 VOLVO VNL |
2012 VOLVO VNM |
2012 VOLVO VT |
Models from 2011
2011 VOLVO 780 |
2011 VOLVO VAH |
2011 VOLVO VH |
2011 VOLVO VHD |
2011 VOLVO VN |
2011 VOLVO VNL |
2011 VOLVO VNM |
2011 VOLVO VT |
Models from 2010
2010 VOLVO VAH |
2010 VOLVO VH |
2010 VOLVO VHD |
2010 VOLVO VN |
2010 VOLVO VNL |
2010 VOLVO VNM |
2010 VOLVO VT |
Models from 2009
2009 VOLVO VAH |
2009 VOLVO VH |
2009 VOLVO VHD |
2009 VOLVO VN |
2009 VOLVO VNL |
2009 VOLVO VNM |
2009 VOLVO VT |
Models from 2008
2008 VOLVO VAH |
2008 VOLVO VH |
2008 VOLVO VHD |
2008 VOLVO VN |
2008 VOLVO VNL |
2008 VOLVO VNM |
2008 VOLVO VT |
Models from 2007
2007 VOLVO VAH |
2007 VOLVO VH |
2007 VOLVO VHD |
2007 VOLVO VN |
2007 VOLVO VNL |
2007 VOLVO VNM |
2007 VOLVO VT |
Models from 2006
2006 VOLVO VH |
2006 VOLVO VHD |
2006 VOLVO VN |
2006 VOLVO VNL |
2006 VOLVO VNM |
2006 VOLVO VT |
Models from 2005
2005 VOLVO 660 |
2005 VOLVO VH |
2005 VOLVO VHD |
2005 VOLVO VHD84B |
2005 VOLVO VN |
2005 VOLVO VNL |
2005 VOLVO VNM |
2005 VOLVO VT |
Models from 2004
2004 VOLVO 780 |
2004 VOLVO VH |
2004 VOLVO VHD |
2004 VOLVO VHD84B |
2004 VOLVO VN |
2004 VOLVO VNL |
2004 VOLVO VNL430 |
2004 VOLVO VNL64T |
2004 VOLVO VNM |
2004 VOLVO VT |
2004 VOLVO WX |
2004 VOLVO WXLL |
Models from 2003
2003 VOLVO FM |
2003 VOLVO VH |
2003 VOLVO VHD |
2003 VOLVO VHD84B |
2003 VOLVO VN |
2003 VOLVO VNL |
2003 VOLVO VNM |
2003 VOLVO VT |
2003 VOLVO WX |
2003 VOLVO WXLL |
Models from 2002
Models from 2001
Models from 2000
Models from 1999
Models from 1998
Models from 1997
Models from 1996
Models from 1995
Models from 1994
Models from 1993
Models from 1992
Models from 1991
Models from 1990
Models from 1989
Models from 1988
Models from 1987
1987 VOLVO F7 SERIES |
1987 VOLVO FE6 |
1987 VOLVO FE7 |
1987 VOLVO N10 |
1987 VOLVO N12 |
1987 VOLVO VOLVO TRUCK |
Models from 1986
1986 VOLVO B10M |
1986 VOLVO F7 SERIES |
1986 VOLVO FE6 |
1986 VOLVO FE7 |
1986 VOLVO N10 |
1986 VOLVO N12 |
1986 VOLVO VOLVO TRUCK |
Models from 1985
Models from 1984
Models from 1983
Models from 1982
Models from 1981
1981 VOLVO 614 |
1981 VOLVO F6 SERIES |
1981 VOLVO F611 |
1981 VOLVO F613 |
1981 VOLVO VOLVO TRUCK |
Models from 1980
1980 VOLVO 614 |
1980 VOLVO F SERIES |
1980 VOLVO F611 |
1980 VOLVO F613 |
1980 VOLVO F716 |
1980 VOLVO VOLVO TRUCK |
1980 VOLVO VOLVO WHITE |
Models from 1979
1979 VOLVO 614 |
1979 VOLVO F SERIES |
1979 VOLVO F611 |
1979 VOLVO F613 |
1979 VOLVO F716 |
1979 VOLVO VOLVO TRUCK |
1979 VOLVO VOLVO WHITE |
Models from 1978
1978 VOLVO 614 |
1978 VOLVO F611 |
1978 VOLVO F613 |
1978 VOLVO F86 |
1978 VOLVO VOLVO TRUCK |
1978 VOLVO VOLVO WHITE |
Models from 1977
1977 VOLVO 614 |
1977 VOLVO F611 |
1977 VOLVO F613 |
1977 VOLVO F86 |
1977 VOLVO VOLVO TRUCK |
Models from 1976
1976 VOLVO F86 |
Models from 1975
1975 VOLVO F86 |
Models from 1974
1974 VOLVO F86 |
6/30/22, 11:05 AM Article NOx Sensor Troubleshooting Guide - US10+OBD13 And Newer Emissions Component Overview There are two Nitrogen Oxide (NOx) sensors in the Exhaust Aftertreatment System, an INLET and OUTLET. They are smart sensors reporting on the DL7 (J1939-7) data link and they measure the INLET (Pre SCR) and OUTLET (Post SCR) of NOx. The NOx sensors have unique CAN identification numbers and cannot be swapped. Additionally these sensors are not operational until the exhaust is up to operating temperature and free of moisture. The Engine Control Module compares the INLET and OUTLET NOx readings to evaluate the efficiency of the SCR. The primary failure mode the NOx Sensors is internal failure, which will generate a sensor specific fault code. Diagnosis and Repair Review the tables below to determine which category the Fault Code currently being diagnosed falls under. Proceed according to the instructions for the appropriate section. INLET NOx Sensor (NOx 1) Diagnostic Trouble Codes - Sensor Failure REPLACE the sensor if any codes in red below are active and/or confirmed. Do not replace for inactive codes. Fault Code Fault Description NOx Sensor Performance - Sensing Element Bank 1 Sensor 1, Performance or Incorrect Operation NOx Sensor Heater Control Circuit Range/Performance (Bank 1 P220E-93 Sensor 1), No operation P22FB-92 P2200-13 P2203-00 P2205-13 P2206-00 NOx Sensor Bank 1 Sensor 1, Circuit Open NOx Sensor Circuit High Bank 1 Sensor 1 NOx Sensor Gas Outlet Open Circuit, Circuit open NOx sensor heater control circuit low, bank 1 sensor 1 P2208-00 NOx sensor heater sense circuit, bank 1 sensor 1 ; Live UI Direction/Repair: Replace the sensor in accordance with Impact https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD8?pyActivity=%40basec… 1/6 6/30/22, 11:05 AM Article instructions. Do NOT Cut the sensor wiring harness, all NOX sensors are currently on mandatory return. Inlet NOx Sensor (NOx 1) Diagnostic Trouble Codes - Potential Sensor Failure These codes in yellow below indicate that the inlet NOx sensor is potentially damaged, but further investigation is required to verify sensor condition. Fault Code Fault Description P026C-00 Fuel Injection Quantity Lower Than Expected P026D-00 Fuel Injection Quantity Higher Than Expected P2201-64 NOx Sensor Bank 1 Sensor 1, Signal plausibility failure P225C-00 NOx Sensor Performance - Signal Stuck High Bank 1 Sensor 1 Direction: Run the applicable PTT Operation per OBD Level. Emission Level OBD 1316 OBD 1718 VGT Only OBD 1718 TC Only PTT Operation 2549-08-03-03 Nox Conversion Test 2589-08-03-18 Exhaust Aftertreatment System Analysts (make sure Nox Subtest is selected) No test… Replace INLET (Nox 1) Nox Sensors if not replaced within past 3 months and release truck. If Nox sensor has been replaced within past 3 months open an E-Service Case. 2549-08-03-03 Nox Conversion Test OBD 19 and OR (whichever is available) Newer VGT Only 2589-08-03-18 Exhaust Aftertreatment System Analysts (only Nox Subtest available) OBD 19 and 2549-08-03-03 Nox Conversion Test Newer TC Only ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD8?pyActivity=%40basec… 2/6 6/30/22, 11:05 AM Article Repair: • If the INLET (NOx1) sensor fails the evaluation, replace the Inlet NOx Sensor ONLY. • If the NOx2 sensor (Outlet NOx Sensor) fails the test, disregard the results. OUTLET NOx Sensor (NOx 2) Diagnostic Trouble Codes Sensor Failure REPLACE the sensor if any codes in red table below are active and/or confirmed. Do not replace for inactive codes. Fault Code Fault Description P220F-93 NOx Sensor Incorrect Value at Startup, No operation P229E-13 NOx Sensor Bank 1 Sensor 2, Circuit open P22A6-00 NOx sensor heater sense circuit, bank 1 sensor 2 P22A1-00 NOx Sensor Circuit High Bank 1 Sensor 2 P22A3-13 NOx Sensor Heater Control Bank 1 Sensor 2, Circuit open P22A4-00 NOx sensor heater control circuit low, bank 1 sensor 2 P22FE-00 NOx Sensor Performance - Sensing Element Bank 1 Sensor 2 Direction/Repair: Replace the sensor in accordance with Impact instructions. Do NOT Cut the sensor wiring harness, all NOX sensors are currently on mandatory return. Outlet NOx Sensor (NOx 2) Diagnostic Trouble Codes Potential Sensor Failure Fault Code Fault Description P225E-00 NOx Sensor Performance - Signal Stuck High Bank 1 Sensor 2 Direction: Run the applicable PTT Operation per OBD Level. Emission PTT Operation Level OBD 132549-08-03-03 NOx Conversion Test 16 OBD 172589-08-03-18 Exhaust Aftertreatment System Analysts (make 18 VGT sure NOx and SCR Subtest are selected) Only OBD 17- No test… Replace Outlet (NOx 2) NOx Sensors if not replaced UI ; Live18 TC within past 3 months and release truck. If NOx sensor has been Only replaced within past 3 months open an E-Service Case https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD8?pyActivity=%40basec… 3/6 6/30/22, 11:05 AM Only Article replaced within past 3 months open an E-Service Case. OBD 19 and Newer VGT Only 2549-08-03-03 NOx Conversion Test OR (whichever is available) 2589-08-03-18 Exhaust Aftertreatment System Analysts (only Nox Subtest available) OBD 19 and Newer TC Only 2549-08-03-03 NOx Conversion Test Repair: • If the Outlet (NOx 2) sensor fails the evaluation, replace the Outlet NOx Sensor ONLY. • If the NOx 1 sensor (Inlet NOx Sensor) fails the test, disregard the results. Diagnostic Trouble Codes With NOx Sensor in the Description Direction/Repair: DO NOT REPLACE the NOx sensor(s) for these codes. Diagnostics should be performed using PTT Diagnostics and the comment section in the table below. Fault Code P220A-1C P220B-1C Fault Description Comments NOx Sensor Supply Voltage Circuit (Bank 1 Sensor 1), Circuit voltage out of range NOx Sensor Gas Outlet High Voltage, Circuit voltage out of range Power supply Power supply Sensor reading fresh air Sensor reading fresh air P225D-00 NOx Sensor Performance - Signal Stuck Low Bank 1 Sensor 1 P225F-00 NOx Sensor Performance - Signal Stuck Low Bank 1 Sensor 2 U029D-00 Lost Communication With NOx Sensor "A" UI U029E-00 ; Live Lost Communication with NOx Sensor B Most likely Harness Issue Most likely Harness Issue https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD8?pyActivity=%40basec… 4/6 6/30/22, 11:05 AM Article P229F-64 NOx Sensor Gas Outlet Removed, Signal Nuisance plausibility failure code, most likely “Confirmed = False” Although the codes above have the term "NOx sensor" in their descriptions, it is highly unlikely that the sensor is the cause of any of these codes. The table above specifies the likely cause of each code. Rules for Replacement Warranty will only cover replacement of the NOx Sensors if one of the codes in Red or Yellow listed above is active or confirmed. If the NOx Sensor is suspected to have failed with no active or confirmed codes, an eService case is required for further evaluation. Review the video link below. MACK VOLVO NOx Sensor NOx Sensor Standard Diagnostic Time for a NOx Sensor is 1.0 hr. Tags p2200-13 p2203-00 p2205-13 p2206-00 p2208-00 p026c-00 p026d-00 p2201-64 p225c-00 p220f-93 p229e-13 p220a-1c p220b-1c ; Live UI p225d-00 p225f-00 u029d-00 u029e 00 p229f 64 p22fb 92 p220e 93 https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD8?pyActivity=%40basec… 5/6 6/30/22, 11:05 AM p229f-64 p22fb-92 p22a6-00 p22a1-00 p22a3-13 p22a4-00 p22fe-00 p225e-00 p20ee-00 p103c-00 p207f-00 volvo mack Related links and attachments No links or attachments available p220e-93 Article u029e-00 unlocking uptime Feedback Give feedback to help improve the content of this article ; Live UI https://volvo-trkna-prod1.pegacloud.net/prweb/PRAuth/app/VolvoKM_/iNPUIKpeinqPJi2G0hH930k43USdE1gb*/!TABTHREAD8?pyActivity=%40basec… 6/6