FSB 210-045
Service Bulletin Details
Public Details for: FSB 210-045
Regeneration in pto mode
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Field Service Bulletin Trucks Volvo Trucks North America Greensboro, NC USA Date Group 6.2015 No. 210 045 Release Page 01 1(5) Regeneration in PTO Mode D11, D13, D16 VAH, VHD, VN FSB 210-045, Regeneration in PTO Mode (June 2015) When a vehicle is being operated in PTO mode and a diesel particulate filter (DPF) regeneration is commanded (either automatically or manually), the engine must be run at a speed above the minimum speeds listed in the tables below (according to the altitude and ambient temperature in which the vehicle is being operated) so that sufficient heat can be generated in the catalyst for regeneration to occur. This is important to note, because the rated speed of the PTO must not be exceeded. For example; if the maximum rated speed of the PTO is 900 rpm, the regeneration will not occur while the PTO is engaged. When specifying a PTO for a chassis equipped with a DPF, a PTO having a maximum rated speed above the minimum engine speed listed in the tables below must be specified. D11F Ambient Temperatures in Degrees C (F) –30° C (–22° F) Altitude in Meters (ft) 0° C (32° F) 30° C (86° F) Minimum Engine Speed, RPM Sea Level 1050 1050 1050 1951 (6400) 1100 1100 1100 4267 (14,000) 1300 1300 1300 D13F Ambient Temperatures in Degrees C (F) –30° C (–22° F) Altitude in Meters (ft) USA70990 0° C (32° F) 30° C (86° F) Minimum Engine Speed, RPM Sea Level 1300 1200 1150 1951 (6400) 1300 1300 1200 4267 (14,000) 1300 1300 1400 PV729-FSB210-045_V English Volvo Trucks North America Field Service Bulletin Date 6.2015 Group No. Release 210 045 01 D11H Ambient Temperatures in Degrees C (F) –30° C (–22° F) Altitude in Meters (ft) 0° C (32° F) 30° C (86° F) Minimum Engine Speed, RPM Sea Level 1200 1200 1200 1951 (6400) 1200 1200 1200 4267 (14,000) 1250 1250 1250 D13H Ambient Temperatures in Degrees C (F) –30° C (–22° F) Altitude in Meters (ft) 0° C (32° F) 30° C (86° F) Minimum Engine Speed, RPM Sea Level 1250 1250 1250 1951 (6400) 1325 1325 1325 4267 (14,000) 1370 1370 1370 OBD13, OBD15, D11J Ambient Temperatures in Degrees C (F) –30° C (-22° F) Altitude in Meters (ft) –20° C (-4° F) –10° C (14° F) –1° C (30° F) and above Minimum Engine Speed, RPM Up to 500 (1650) 1050 1050 1050 1050 1500 (4900) 1150 1150 1150 1150 2500 (8200) 1250 1250 1250 1250 4270 (14,000) 1300 1300 1300 1300 Page 2(5) Volvo Trucks North America Field Service Bulletin Date 6.2015 Group No. Release 210 045 01 OBD13, OBD15, D13J Ambient Temperatures in Degrees C(F) –30° C (-22° F) Altitude in Meters (ft) –20° C (-4° F) –10° C (14° F) –1° C (30° F) and above Minimum Engine Speed, RPM Up to 500 (1650) 1100 1100 1100 1100 1500 (4900) 1175 1175 1175 1175 2500 (8200) 1251 1251 1251 1251 4270 (14,000) 1325 1325 1325 1325 OBD13, OBD15, D16J Ambient Temperatures in Degrees C(F) –30° C (-22° F) Altitude in Meters (ft) –20° C (-4° F) –10° C (14° F) –1° C (30° F) and above Minimum Engine Speed, RPM Up to 500 (1650) 900 900 900 900 1500 (4900) 950 950 950 950 2500 (8200) 985 985 985 985 4270 (14,000) 1050 1050 1050 1050 Page 3(5) Volvo Trucks North America Field Service Bulletin Date 6.2015 Group No. Release 210 045 01 Manual Stationary Regeneration If manual stationary regenerations with the PTO engaged are required, the vehicle must be configured as follows: • For US07 and US10, parameter code JAC (Enable Manual Regen during PTO) must be set to “TRUE” in VCADS. For OBD13 and beyond, it no longer exists and the feature is on by default. Note: A connection to central systems is necessary in order to set parameter code JAC. • The PTO electrical interface must be connected to the vehicle electronic control unit (VECU). • • Manual stationary regeneration must be initiated by using the stalk switch. The electronic hand throttle (engine speed control) must be active and set to an engine speed greater than the minimum speeds listed in the preceding charts, taking into account the altitude and ambient temperatures in which the vehicle is being operated. If the vehicle is not configured as listed above, manual stationary regeneration with the PTO engaged will not occur. When regeneration does not take place, the DPF will become sootloaded, resulting in engine derate and eventual engine shutdown. Chassis Equipped with Clean Idle Engine Effective January 2008, the California Air Resources Board (CARB) requires that vehicles operated in California be equipped with engines having tamper-resistant software which limits the time at which the engine can idle at speeds above low idle (550–700 rpm). With the vehicle stationary and without a PTO engaged, idle time at speeds above low idle are limited to approximately 15 minutes. After 15 minutes, the Engine Management System (EMS) will command the engine to revert back to low idle. When installing a PTO on a vehicle equipped with a Clean Idle engine, it is very important that the PTO be activated by a switch that provides both engagement and speed inputs to the VECU so that the EMS knows when, and at what speed the PTO is operating. If the PTO is activated through a pneumatic actuator with no electrical input to the vehicle control system, the Clean Idle function will command the engine back to low idle after approximately 15 minutes, This may result in possible damage to the PTO, equipment or to the product being unloaded. Aftertreatment System Conditioning (ASC) Effective mid-March 2008, an Aftertreatment System Conditioning (ASC) function was implemented into the engine management system software. This function increases engine speed periodically in order to increase the temperature inside the diesel particulate filter so that unburned diesel fuel can be oxidized. On these chassis, it is important that PTO be activated by a switch which provides PTO engagement and speed input to the VECU so that the EMS knows the status of the PTO. If the engine speed control and PTO engage inputs are not enabled and the PTO is engaged, the ASC function will increase engine speed when commanded, resulting in damage to the PTO, equipment or to the product being unloaded. The ASC function will not increase engine speed if the heat mode target speed is greater than the speed selected with the engine speed control. Page 4(5) Volvo Trucks North America Field Service Bulletin Date 6.2015 Group No. Release 210 045 01 Summary of PTO Engagement Information • For vehicles equipped with diesel particulate filter, the PTO MUST be activated by a switch that provides both engagement and speed information to the VECU when the PTO is engaged, and the vehicle operator must use engine speed control to set engine speed when the PTO is in operation. • For vehicles equipped with diesel particulate filter, and prolonged periods of engine idle time are required, the engine speed control SHOULD NOT be used to increase engine speed. The engine must be allowed to idle as normal. If prolonged engine idling is necessary, it is recommended that the EMS ECU be programmed with CARB compliant files. • For vehicles with a diesel particulate filter and a Clean Idle engine, the PTO MUST be activated by a switch that provides engagement and speed information to the VECU when the PTO is engaged, and the vehicle operator MUST use engine speed control to set engine speed when the PTO is in operation. Note: The optional PTO dedicated switches provide input information to the VECU only. The VECU cannot provide a signal to engage a PTO. Note: In general, a front engine-mounted PTO does not require speed or engagement information to the VECU except for those instances where the engine speed must NOT be lowered during PTO operation. As an example, in concrete mixer applications when an increase in engine speed is required to rotate the barrel at a faster speed, PTO input to the VECU is required and engine speed control must be enabled, otherwise, engine speed may either revert to low idle or may increase due to the lack of interaction with the engine management system. Page 5(5)