16-0061

EXTERIOR MIRROR - TUBULAR STAINLESS STEEL WEST COAST
STYLE MIRROR - LOOSE MOUNTING BRACKET
TSB 16-0061
FORD:
2006-2015 F-650, F-750
This article supersedes TSB 15-0164 to update the Service Labor Time Standards.
ISSUE
Some 2006-2015 F-Super Duty 650/750 vehicles equipped with exterior tubular stainless steel west coast style mirrors
may have a loose mounting bracket due to poor rivet retention.
ACTION
Follow the Service Procedure steps to correct the condition.
SERVICE PROCEDURE
1. Is the vehicle equipped with exterior tubular stainless steel west coast style mirrors? (Figure 1)
Figure 1 - Article 16-0061
a. Yes - proceed to Step 2.
b. No - this article does not apply.
2. Is there a wire harness routed from the door sail panel to the exterior tubular stainless steel west coast style mirror
head? (Figure 2)
Figure 2 - Article 16-0061
NOTE: The information contained in Technical Service Bulletins is intended for use by trained, professional technicians with the knowledge, tools, and equipment to do the job
properly and safely. It informs these technicians of conditions that may occur on some vehicles, or provides information that could assist in proper vehicle service.The
procedures should not be performed by "do-it-yourselfers". Do not assume that a condition described affects your car or truck. Contact a Ford, Lincoln, or Mercury dealership
to determine whether the bulletin applies to your vehicle. Warranty Policy and Extended Service Plan documentation determine Warranty and/or Extended Service Plan
coverage unless stated otherwise in the TSB article.The information in this Technical Service Bulletin (TSB) was current at the time of printing. Ford Motor Company reserves
the right to supercede this information with updates.The most recent information is available through Ford Motor Company's on-line technical resources.
Copyright © 2016 Ford Motor Company
Online Publication Date April 13, 2016
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TSB 16-0061 (Continued)
a. Yes - use the heated sail mirrors and proceed to Step 3.
b. No - replace the mirrors using the following procedure.
(1)
Remove the three (3) lower and two (2) upper attachment bolts securing the exterior tubular stainless steel
west coast style mirror bracket to the door and remove the mirror assembly from the door.
(2)
Remove the interior sail covers from the doors to access the mirror mounting area.
(3)
Remove the four (4) rubber plugs to access the sail panel retainers.
(4)
Remove the exterior sail panel. Refer to Workshop Manual (WSM), Section 501-09.
(5)
Attach the non-heated sail mirror to the door and install the four (4) mirror attachment nuts. Tighten to 11 Nm
(97 lb-in.). (Figure 4)
(6)
Install the four (4) rubber plugs that cover the sail panel retainers.
(7)
Repair any exterior door damage or unused mounting holes as needed. Refer to WSM, Section 501-35.
Repair is complete.
3. Disconnect batteries. Refer to WSM, Section 414-01.
4. Remove interior door trim panels and interior sail panels. Refer to WSM, Section 501-05.
5. Remove the door front speakers. Refer to WSM Section, 415-00.
6. Locate the exterior tubular stainless steel west coast style mirror wiring from the door sail area and follow the harness
down to the mirror 6-way electrical connector, accessing it via the speaker opening in the door sheet metal. (Figure 3)
Figure 3 - Article 16-0061
7. Is the color of the exterior tubular stainless steel west coast style mirror electrical connector shell black? (Figure 3)
a. Yes - cut the yellow/white/green wires 100 mm (4") from the back of the 6-way mirror connector.
b. No - cut the green/white/black wires 100 mm (4") from the back of the 6-way mirror connector.
8. Remove the four (4) rubber plugs to access the sail panel retainers.
9. Remove and discard the four (4) exterior sail panel attachment nuts. (Figure 4)
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TSB 16-0061 (Continued)
Figure 4 - Article 16-0061
10. Remove the three (3) lower and two (2) upper exterior tubular stainless steel west coast style mirror bracket attachments
bolts and remove the mirror assembly from the door.
11. Prepare the new sail mount mirror by cutting all the wires at the back side of the new sail mirror gray 22-way connector
and discard the connector.
12. Feed the new sail mirror wire harness through the access hole in the sail mount surface as the mirror assembly is
placed into its mounting position and install the four (4) mirror attachment nuts. Tighten to 11 Nm (97 lb-in) (Figure 4).
13. Install the four (4) rubber plugs that cover the mirror retainers.
14. Use the crimp method and splice the red sail mirror wire (heater +) to the green wire (heat +) from the 6-way door
connector. Refer to wire splice kit instructions.
15. Is the tubular mirror wiring connector shell gray?
a. Yes - use the crimp method and splice the green sail mirror wire ground to the black wire ground from the 6-way
mirror connector. Refer to wire splice kit instructions. Proceed to Step 16.
b. No - use the crimp method and splice the green sail mirror wire (ground) to the white wire from the 6-way mirror
connector. Refer to wire splice kit instructions.
16. Electrically isolate any unused wires from the sail mirror and 6-way door connector using heat shrink tubing to seal the
ends.
17. Install the front door speakers. Refer to WSM, Section 415-00.
18. Install the door trim panels and interior sail panels. Refer to WSM, Section 501-05.
19. Connect the batteries. Refer to WSM, Section 414-01.
20. Repair any exterior door damage or unused mounting holes as needed. Refer to WSM, Section 501-35.
If the vehicle was originally equipped with exterior tubular stainless steel west coast mirrors with the marker lamp feature,
the feature will be disabled after the procedure has been performed.
PART NUMBER
PART NAME
CC4Z-17682-D
Mirror -Right Hand Manual Non-Heated
DC4Z-17683-A
Mirror -Left Hand Manual Non-Heated
CC4Z-17682-E
Mirror - Right Hand Heated
CC4Z-17683-D
Mirror - Left Hand Heated
3U2Z-14A088-BA
Wire Terminal Splice Kit
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TSB 16-0061 (Continued)
OPERATION
DESCRIPTION
TIME
160061A
2006-2015 F-Super Duty 650/750 With Non Heated Mirrors: Replace
Both Exterior Mirrors With Updated Mirrors (Do Not Use With Any Other
Labor Operations Except BT, C Or D)
0.5 Hr.
160061B
2006-2015 F-Super Duty 650/750 With Heated Mirrors: Replace Both
Exterior Mirrors With Updated Mirrors (Do Not Use With Any Other Labor
Operations Except BT, C Or D)
2.2 Hrs.
BT160061
2006-2015 F-Super Duty 650/750: Repair Any Exterior Door Panel
Damage Caused By West Coast Mirror One Or Both Doors (Do Not Use
With Any Other Labor Operations Except A And B)
Actual Time
160061C
2006-2015 F-Super Duty 650/750: Additional Time To Resurface And
Paint One (1) Front Door Includes Time For P101 (Do Not Use With Any
Other Labor Operations Except A Or B)
2.7 Hrs.
160061D
2006-2015 F-Super Duty 650/750: Additional Time To Resurface And
Paint Both (2) Front Doors Includes Time For P101 (Do Not Use With
Any Other Labor Operations Except A Or B)
4.9 Hrs.
WARRANTY STATUS:
Eligible Under Provisions Of New Vehicle Limited Warranty Coverage
Warranty/ESP coverage limits/policies/prior approvals are not altered by a TSB. Warranty/ESP coverage limits are
determined by the identified causal part and verified using the OASIS part coverage tool.
DEALER CODING
BASIC PART NO.
8020125
CONDITION CODE
24
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