218/231 amend
Service Bulletin Details
Public Details for: 218/231 amend
Certain vehicles may develop a bearing noise within the motor driven power steering (mdps) column worm shaft assembly. If bearing noise is heard, follow the procedure in this bulletin to replace the worm shaft bearing.
- 2022 - 2021 - 2020 - 2019 - 2018 - 2017 -
Models from 2022
2022 HYUNDAI ELANTRA |
2022 HYUNDAI ELANTRA HEV |
2022 HYUNDAI IONIQ |
2022 HYUNDAI KONA |
2022 HYUNDAI KONA ELECTRIC |
2022 HYUNDAI PALISADE |
2022 HYUNDAI SONATA |
2022 HYUNDAI SONATA HYBRID |
Models from 2021
Models from 2020
Models from 2019
Models from 2018
Models from 2017
GROUP STEERING Technical Service Bulletin SUBJECT: DATE NUMBER 22-ST-005H-1 MODEL(S) JUNE 2022 Multiple C-MDPS WORM SHAFT BEARING NOISE THIS TSB SUPERSEDES 22-ST-005H TO INCLUDE INFORMATION REGARDING A NEW BEARING KIT, A NEW TOOL, AND APPLICABLE MODELS. Description: Certain vehicles may develop a bearing noise within the Motor Driven Power Steering (MDPS) column worm shaft assembly. If bearing noise is heard, follow the procedure in this bulletin to replace the worm shaft bearing. “626” Bearing Kit 56359-L1AAAFFF “608” Bearing Kit 56358-AAAAAFFF Applicable Vehicles: 2017 – 2020 MY Elantra (AD, VIN beginning with “KMH”) 2017 – 2018 or 2020 MY Elantra (ADA, VIN beginning with “5NP”) with production dates between January 01, 2017 and February 28, 2018 or between November 07, 2019 and May 03, 2020 2021 – 2022 MY Elantra (CN7/CN7A) 2021 – 2022 MY Elantra (CN7 HEV) 2018 – 2020 MY Elantra GT (PD) 2017 – 2022 MY Ioniq Hybrid/Plug-In (AE HEV/PHEV) 2017 – 2021 MY Ioniq Electric Vehicle (AE EV) 2018 – 2022 MY Kona (OS) 2019 – 2022 MY Kona EV (OS EV) 2020 – 2022 MY Palisade (LX2) 2017 – 2019 MY Santa Fe/XL (NC) 2017 – 2019 MY Sonata (LFA) 2017 – 2019 MY Sonata Hybrid/Plug-In (LF HEV/PHEV) 2020 – 2022 MY Sonata (DN8, VIN beginning with “KMH”) 2020 – 2021 MY Sonata Hybrid (DN8 HEV) 2017 MY Veloster (FS) NOTICE • • 2018 – 2020 MY Elantra (ADA, VIN beginning with “5NP”), with production dates between March 01, 2018 and November 06, 2019, please refer to TSB 22-ST-004H. 2020 – 2022 MY Sonata (DN8A) produced from SOP to December 30, 2021, please refer to TSB 22-ST-003H. Circulate To: General Manager, Service Manager, Parts Manager, Warranty Manager, Service Advisors, Technicians, Body Shop Manager, Fleet Repair SUBJECT: C-MDPS WORM SHAFT BEARING NOISE Parts Information: MODEL ELANTRA (AD/ADA) ELANTRA GT (PD) KONA (OS) KONA EV (OS EV) IONIQ (AE EV) IONIQ HEV/PHEV (AE HEV/PHEV) SANTA FE/XL (NC) VELOSTER (FS) SONATA (LFA) SONATA HEV/PHEV (LF HEV/PHEV) PALISADE (LX2) PART NAME PART NUMBER PHOTO / DESCRIPTION 1 2 3 “626” BEARING KIT 4 56359-L1AAAFFF 1. 2. 3. 4. SONATA HEV (DN8 HEV) Jan 29, 2020 to Oct 23, 2020 End cover assy Sliding damper 626 Bearing, OD: 19mm Paper stick 2 1 ELANTRA (CN7/CN7A) ELANTRA HEV (CN7 HEV) SONATA (DN8) SONATA HEV (DN8 HEV) Oct 23, 2020 to Jun 30, 2021 3 “608” BEARING KIT 56358-AAAAAFFF 4 1. End cover assy 2. Sliding damper 3. 608 Bearing, OD: 22mm 4. Paper stick NOTE1: Part 1 is only required for vehicles equipped with a plastic end cover. NOTE2: The 608 bearing is larger than the 626 bearing. NOTE3: Sonata HEV (DN8 HEV) part application is split by production date. If the DN8 HEV’s vehicle production date is October 23, 2020, verify the required bearing kit by measuring the bearing within the MDPS housing. NOTICE The included parts are specific to each kit. Do not mix parts. Using the incorrect parts may damage the parts and/or MDPS housing. TSB #: 22-ST-005H-1 Page 2 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: SST Information: PART NAME PART NUMBER PHOTO DESCRIPTION Use for both 626 and 608 bearings. MDPS SMALL BEARING REMOVAL TOOL “626” MDPS SMALL BEARING MOUNTING TOOL All dealers were sent one of each tool at the launch of the original TSB in October 2021. 0K563-L2100FFF For 626 bearing only. All dealers were sent one of each tool at the launch of the original TSB in October 2021. 0K563-L2200FFF “608” MDPS SMALL BEARING MOUNTING TOOL For 608 bearing only. All dealers were sent this tool at the launch of this TSB, 22-ST005H-1, in Junef 2022. 09563-IB200 NOTICE Ensure the correct bearing mount tool is used. Using the incorrect tool can damage the bearing and/or MDPS housing. TSB #: 22-ST-005H-1 Page 3 of 14 SUBJECT: SUBJECT: C-MDPS WORM SHAFT BEARING NOISE Warranty Information: MODEL OP CODE ELANTRA (AD/ADA) ELANTRA GT (PD) KONA (OS) KONA EV (OS EV) IONIQ (AE EV) IONIQ HEV/PHEV (AE HEV/PHEV) SANTA FE/XL (NC) VELOSTER (FS) SONATA (LFA) SONATA HEV/PHEV (LF HEV/PHEV) PALISADE (LX2) SONATA HEV (DN8 HEV) Production Date Range: Jan 29, 2020 to Oct 23, 2020 OPERATION OP TIME CAUSAL PART NATURE CAUSE CODE CODE 56359L1AAAFFF (“626” kit) 56352F00 SMALL BEARING REPLACEMENT ELANTRA (CN7/CN7A) ELANTRA HEV (CN7 HEV) SONATA (DN8) 0.6 M/H Q57 ZZ6 56358AAAAAFFF SONATA HEV (DN8 HEV) Production Date Range: Oct 23, 2020 to Jun 30, 2021 (“608” kit) NOTE1: Sonata HEV (DN8 HEV) causal part number is split by vehicle production date. If the DN8 HEV’s vehicle production date is October 23, 2020, use the applicable causal part. NOTE2: Normal Warranty Applies TSB #: 22-ST-005H-1 Page 4 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: Service Procedure: Procedures are the same for both bearing kits. 1. 2. Determine if bearing noise comes from the MDPS column and housing. • Start the engine and turn the steering wheel left and right. • Listen for the bearing noise occurring from the worm shaft housing (A). This noise will be located near the CMDPS motor on the steering column. • To hear an example of the bearing noise, refer to the link or QR code below. https://youtu.be/22PI3hAEfnk MDPS Motor A Replace the worm shaft small bearing if noise is heard. If noise is not heard in this location, refer to the shop manual for detailed diagnostic and repair service procedures or refer to the most current Column-Mounted MDPS Repair Information TSB for additional information. 3. Ensure the wheels are straight and the steering wheel is level. TSB #: 22-ST-005H-1 Page 5 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 4. Removal of the MDPS assembly is not required to replace the small bearing located in the MDPS steering column and housing. Remove the crash pad lower panel following the procedures in the applicable shop manual. Crash Pad Lower Panel Body (Interior and Exterior) > Crash Panel > Crash Pad Lower Panel Knee Air Bag Check if vehicle is equipped with a Knew Air Bag If repairing a vehicle without a Knee Air Bag, go to step 7. If repairing a vehicle equipped with a Knee Air Bag, continue to step 5. 5. Equipped with Knee Air Bag Record the customer’s AM, FM, and SXM radio preset stations. Disconnect the negative (-) battery terminal. NOTICE Wait at least 3 minutes before proceeding to ensure voltage is bled off. ! Battery Terminal Tightening Torque lb-in • 69.6-86.4 lb-ft • 5.8-7.2 ! CAUTION Not removing the negative (-) terminal from the battery may result in accidental airbag deployment and possible physical injury. kgf.m • 0.1-1.0 N.m • 7.8-9.8 TSB #: 22-ST-005H-1 Page 6 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 6. Carefully remove the driver's knee airbag following the procedures in the applicable shop manual. Restraint > Airbag Module > Knee Airbag (KAB) Module ! ! CAUTION The airbag may accidently be deployed and possibly cause physical injury. After removing the knee airbag module, position airbag with the cover facing upward. 7. Additional parts may have to be removed to gain access to the small bearing. Follow the applicable shop manual for part removal procedures. TSB #: 22-ST-005H-1 Page 7 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 8a. Vehicles with Plug Remove the plug (B). Reuse the plug during reassembly. Plug Tightening Torque B lb-ft • 28.2-35.5 kgf.m • 3.9-4.9 N.m • 38.3-48.1 8b. Vehicles with Plastic Cover Remove the plastic cover (C) by breaking the six cover tabs with pliers. C TSB #: 22-ST-005H-1 Page 8 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 9. Remove the anti-rattle plug (D). Anti-Rattle Plug Tightening Torque lb-in • 86.4-112.8 lb-ft • 7.2-9.4 D kgr.m • 1.0-1.3 N.m • 9.8-12.8 10. Remove the anti-rattle spring (E). NOTICE Keep the anti-rattle spring free of debris after removal. Reuse the spring during reassembly. 11. E Remove the slide pin (F). NOTICE Keep the slide pin free of debris after removal. Reuse the slide pin during reassembly. TSB #: 22-ST-005H-1 F Page 9 of 14 SUBJECT: SUBJECT: 12. C-MDPS WORM SHAFT BEARING NOISE Remove the sliding damper (G) and discard. G 13. Use the MDPS small bearing removal tool, to remove and discard the bearing. How to use the tool 1. Insert the ends (a) of the tool into the MDPS housing to grasp the outer race of the bearing. 2. Slowly turn the threaded rod (b) until the tip (c) reaches the center of the bearing and worm shaft. 3. Continue to turn the rod slowly until the bearing is pulled off the worm shaft. b b c a TSB #: 22-ST-005H-1 Page 10 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 14. Use the supplied paper stick to remove the excess grease. 15. Remove the bolt (H) from the MDPS small bearing mounting tool. This bolt will be used to locate the tool on the MDPS housing. H NOTICE Ensure the correct bearing mount tool is used. Using the incorrect tool can damage the bearing and/or MDPS housing. NOTICE After completing the bearing installation procedure, thread the bolt back into its original position. 16. Insert the new bearing into the bearing holder. NOTICE Ensure the correct bearing is used for the vehicle. The 608 bearing is larger than the 626 bearing. 626 OD: 19mm 608 OD: 22mm TSB #: 22-ST-005H-1 Page 11 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 17. 18. Place the tool onto the MDPS housing as shown in the photo in the right. Slide the bolt (H) through the hole and then thread the bolt into the anti-rattle plug boss (I). Tighten the bolt (H) until the tool is firmly held onto the MDPS housing. H I Use a torque wrench to slowly seat the bearing into position on the worm shaft. Bearing Seating Torque lb-in • 26.52 lb-ft • 2.21 kgf.m • 0.31 N.m • 3.0 NOTICE Note the small torque values to seat the bearing. Only use hand tools. Electric tools may damage the bearing during assembly. TSB #: 22-ST-005H-1 Page 12 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 19. Remove the tool from the MDPS housing and inspect the bearing. Ensure the bearing is fully seated and the end of the worm shaft is protruding approximately 1.2mm (0.047 inch). If the bearing did not seat as shown in the photo, increase the torque setting on the torque wrench and continue to slowly seat the bearing. Increased Bearing Seating Torque lb-in • 44.28 OK Bearing is seated properly. The end of the worm shaft is protruding. Not OK Bearing is not seated properly. The end of the worm shaft is flush with the bearing. lb-ft • 3.69 kgf.m • 0.51 N.m • 5.0 NOTICE If the bearing is removed during this procedure, do not reinstall the bearing as it might be damaged and cause a noise. A new bearing must be used. TSB #: 22-ST-005H-1 Page 13 of 14 SUBJECT: C-MDPS WORM SHAFT BEARING NOISE SUBJECT: 20. Install the new sliding damper. Align the hole on the side of the sliding damper (J) with the anti-rattle plug boss (I). I NOTICE J Ensure the correct sliding damper is used. Color may vary by kit. Align this side with the hole with the plug boss. 21. Not this side. Install the plastic end cover (L). Ensure cover snaps into place and is flush with the housing. L NOTICE Ensure the correct end cover is used. Color may vary by kit. 22. Reinstall parts in the reverse order of removal. 23. If necessary, reconnect the negative battery cable after all the components have been reinstalled to the vehicle. Program the customer’s AM, FM, and SXM radio preset stations. 24. The service procedure is now complete. TSB #: 22-ST-005H-1 Page 14 of 14 SUBJECT: