Ford E-350 Cutaway 2004

• Recall 94187 [USA]: A fuel leak in the presence of an ignition source may result in a fire.
  Ford is recalling certain replacement fuel tanks that could be installed into model year 2004 through 2008 e-150, e-250, and e-350 vans and wagons. The affected fuel tanks have an extra obdii sensor hole on the top of the tank that may not be properly sealed and may leak fuel.
  ford will notify owners, and dealers will replace the fuel tanks free of charge. The safety recall began on november 28, 2011. Owners may contact ford motor company customer relationship center at 1-800-232-5952.
  ford's recall campaign number is 11s22.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 84736 [USA]: The user of the lift could be injured should the lift move unintentionally.
  Van conversions is recalling 74 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
  van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.
  owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 84775 [USA]: A lift occupant can be injured should the lift begin to stow unintentionally.
  Van conversions is recalling 52 my 2004-2007 ford e-150, e-250 e-350 and my 2006 gm savanna 3500 vans built on ford and gm chassis and equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift system accessible for motor vehicles," the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
  van conversions is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or van conversions at 610-837-0707.
  owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

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• Recall 78008 [USA]: The user of the lift could be injured should the lift move unintentionally.
  Mobilityworks is recalling 224 my 2007-2008 ford e150, my 2006-2008 e250, my 2004-2007 e350, my 2006 e450, my 2005-2007 chevrolet 2500, my 2007 chevrolet 1500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These vehicles fail to comply with the requirements of federal motor vehicle safety standard no. 404, "platform lift installations in motor vehicles." the threshold warning system may not detect the presence of a wheelchair or mobility aid user in a certain spot within the defined threshold area.
  mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e095). Owners may contact ricon at 1-818-267-3000 or mobility works at 1-800-769-8267.
  customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 78322 [USA]: A lift occupant can be injured should the lift begin to stow unintentionally.
  Mobilityworks is recalling 133 my 2005-2006 ford e250, my 2000, 2004-2006 e350, my 2000, 2005 e450, my 2005-2006 gmc 2500, gmc 3500, and my 2006 dodge 2500 vans equipped with ricon platform style wheelchair lifts. These lifts fail to comply with the requirements of federal motor vehicle safety standard no. 403, "platform lift systems for motor vehicles." the anti-stow interlock may not detect the presence of a wheelchair or mobility aid user. The pressure sensing switch that detects the presence of weight on the platform was not adjusted to the necessary sensitivity level. The lift could stow even though someone or something is still on the lift.
  mobilityworks is working with ricon to correct the wheelchair lifts free of charge (please see 07e097). Owners may contact ricon at 1-818-267-3000 or mobilityworks at 1-800-769-8267.
  customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 72284 [USA]: The deterioration of the fuse can cause a disruption of power resulting in loss of service in the patient compartment.
  On certain ambulances originally sold in or currently registered in the states of connecticut, delaware, illinois, indiana, iowa, maine, maryland, massachusetts, michigan, minnesota, missouri, new hampshire, new jersey, new york, ohio, pennsylvania, rhode island, vermont, west virginia, wisconsin, and the district of columbia. Corrosion may occur on the anl 400 amp fuse due to exposure to calcium chloride elements that are used in the "salt states" during the winter season.
  retrofit kits and installation instructions will be mailed to customers free of charge. The recall began on january 8, 2008. Owners may contact wheeled coach at 800-932-7077.
  customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 47927 [USA]: Failure of this connection could lead to fuel spillage and, in the presence of an ignition source, a fire could occur.
  Certain aftermarket fuel filters sold under the purolator brand name, p/n f65277, shipped from january 16 through june 2, 2006, for use on the above listed passenger vehicles. Due to incorrect design, the quick connectors may not fully seat with the tube interface, even though the person making the connection may believe that the quick connector is fully attached.
  ufi will notify owners and replace the filters free of charge. The recall began on august 4, 2006. Owners may contact ufi filters usa at 800-230-5876.
  this recall only pertains to ufi filters usa (purolator) aftermarket fuel filters and has no relation to any original equipment installed on the listed passenger vehicles.Customers may contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty: 1-800-424-9153); or go to http://www.Safercar.Gov.

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• Recall 36138 [USA]: Should the engine stall, a vehicle crash could occur.
  Certain pickup trucks, sport utility vehicles and vans equipped with 6.0l diesel engines may experience stalling without warning while driving and may or may not restart.
  dealers will upgrade the fuel injection control module (ficm) wire harness or replaced, and/or have a new injection control pressure (icp)) sensor connector installed free of charge. The recall began on july 22, 2005. Owners may contact ford at 1-800-392-3673.
  ford recall no. 05s34.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov.

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• Recall 41143 [USA]: In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.
  On certain vans built on ford e250/e350 chassis and equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.
  dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok is conducting the owner notification and remedy for this campaign. Owners should contact sure-lock at 1-908-231-1804 or accubuilt at 419-222-1501.
  customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 55970 [USA]: In the event of a vehicle crash, the wheelchair may not be adequately secured possibly resulting in injuries to a wheelchair occupant.
  On certain vans equipped with sure-lok wheelchair securement systems, the sprocket teeth of the retractor assembly is out of alignment.
  dealers will inspect and replace the wheelchair securement retractors as necessary. Sure-lok will handle the repairs for this campaign. Owners should contact sure-lock at 1-908-231-1804 or mobilityworks at 1-800-769-8267.
  sure-lok recall no. 04e-058.Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 34502 [USA]: These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire.
  On certain vans, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions that create hot particles.
  dealers will inspect and replace the air filter element. The recall began september 27, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
  ford recall no. 04s23/customer satisfaction program 04n03. Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 56066 [USA]: The electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in a burning odor, smoke, and/or fire. this condition may occur while the vehicle is being driven or unattended.
  On certain vans, a diode in the anti-lock braking system (abs) module may experience an electrical short.
  dealers will install a new fuse in the abs circuit and install a heat shield over the abs module. The recall began on october 15, 2004. Owners should contact ford at 1-800-392-3673. Also ford is extending the limited warranty (for a one time replacement) of the abs module for a total of 10 years or 150,000 miles from the warranty start date, whichever occurs first. If your vehicle has already accumulated more than 150,000 miles, this coverage will last until september 30, 2005.
  ford recall no. 04s22/customer satisfaction program 04n03.Customers can also contact the national highway traffic safety administration's auto safety hotline at 1-888-dash-2-dot (1-888-327-4236).

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• Recall 2005183 [Canada]: Fuel supply
  On certain vehicles equipped with a 6.0l diesel engine, the fuel injection control module (ficm) wire harness may chafe against an engine bolt. Also, the injection control pressure (icp) sensor connector terminals may have an improper crimp height that may result in intermittent or permanent loss of the icp sensor signal. Ficm wire harness chafes or improper icp sensor connector crimps may cause the vehicle to stall without warning while driving. If the vehicle stalls, it may or may not restart. Correction: for all f-superduty and excursion vehicles, dealers will inspect the ficm wire harness for chafing. If bare wires have not been exposed, dealers will install a wire protection kit. If bare wires have been exposed, dealers will install a new wire harness. For all e-series and, depending on build date, some f-superduty and excursion vehicles, dealers will install a new icp sensor connector with certified crimps.

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• Recall 2004318 [Canada]: Other
  On certain vehicles, the air filter element material process resulted in an air filter paper element that can smolder or burn. This change in filter paper composition combined with the configuration of the air induction system, may allow hot carbon particles to contact the air filter element during certain driving conditions. These hot particles may ignite the air filter element with the potential for air induction system damage or underhood fire. Correction: dealers will replace the air filter.

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• Recall 2004329 [Canada]: Brakes
  On certain vehicles, a diode in the anti-lock brake system (abs) module may experience an electrical short. An electrical short may cause an abs malfunction that would illuminate the abs warning light, or the module may overheat resulting in burning odor, smoke, and/or fire. Since battery power is always present at the module, this condition may occur when the vehicle ignition switch is in the off position, creating the potential for unattended vehicle fires. Correction: dealers will replace the abs module.

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To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

• Hvac switch failures investigation # EA10003

  This investigation was opened based on one complaint and reports from four transportation fleets alleging 182 blower motor control switch failures.Odi was concerned that these melting and burning switches could lead to an open flame that could spread throughout the vehicle.After a comprehensive review of all data related to overheating blower motor control switches in the subject vehicles, odi did not identify the existence of a safety defect trend.Odi reviewed 1,036 complaints, claims, and field reports of failed blower motor control switches and determined that only two fires were likely to have been caused by a failing subject blower motor control switch.This represents a failure rate of 0.2 r/100k on a population of 1,076,975 vehicles that have been in service for up to 14 years.Odi has found that when the subject switches do fail and begin to melt, they are constructed in a manner that typically prevents the failing switch from igniting and developing into an open flame.Ford motor company has agreed to take two actions to further reduce the likelihood an overheated blower motor switch in the subject vehicles.Ford informed odi that it has implemented a series of design changes to the subject switch that will help prevent it from developing internal high resistance short circuits.Ford has also informed odi that it would release a technical service bulletin (tsb-11-11-21) instructing subject vehicle owners to replace the electrical connector at the same time a failed switch is replaced.In light of the low rate of failure resulting in open flame and fire spread on the subject vehicles, and fords actions to reduce the likelihood of a switch failure through switch design changes and a tsb, further use of agency resources does not appear to be warranted.The closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.The agency reserves the right to take further action if warranted by the circumstances.The odi complaints cited above can be reviewed at www-odi.Nhtsa.Dot.Gov/owners/searchnhtsaid under the following (odi) numbers: 10427875, 10114393, 10257890for additional information, see the attached closing report.
  

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• Spark plug ejection from cylinder head investigation # DP05005

  On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.Odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.As of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.In addition, odi is aware of only two incidents where the vehicle stalled without restart.Information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.In the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.In one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.In another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.None of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.As the petitioner noted, and odi¿s analysis showed, it is possible for a spark plug to detach from the engine cylinder threads in the subject vehicles.However, odi¿s analysis of 474 complaints describing such incidents found only a very few alleged any safety-related consequences.None of these showed any evidence of a serious safety consequence.Given the large population and relatively long exposure time of the subject vehicles, the complaint analysis indicates that the risk to motor vehicle safety from the alleged defect is very low.In view of the foregoing, it is unlikely that nhtsa would issue an order for the notification and remedy of the alleged defect at the conclusion of the investigation requested in the petition.Therefore, in view of the need to allocate and prioritize nhtsa¿s limited resources to best accomplish the agency¿s safety mission, the petition is denied.
  

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All gauges stop working when it rains but starts and runs ok. Power windows do not work when it rains but starts and runs ok.

Tl* the contact owns a 2004 ford e-350. While driving approximately 25 mph, the front air bags deployed without warning. The contact sustained burns on both forearms, but did not receive medical attention. There was no police report filed. The vehicle was not taken to a dealer or diagnosed. The manufacturer was not made aware of the failure. The failure mileage was approximately 177,000. The vin was unavailable.

Tl* the contact owns a 2004 ford e-350. The contact stated that while driving approximately 55 mph, he noticed smoke coming from the exhaust pipe. The vehicle was taken to the dealer and to an independent mechanic for diagnosis. Both technicians advised the contact that the egr cooler and the head gasket would have to be replaced. The vehicle was not repaired. The approximate failure mileage was 83,000.

Tl* the contact owns a 2004 ford e-350. The contact stated that the vehicle would stall without warning. The vehicle would stutter and then stall. The contact took the vehicle to the dealer and was told that the fuel injection control pressure sensor failed. The contact referenced nhtsa recall campaign id number: 05v270000 (electrical system: wiring) but was advised that the vehicle was not included. The failure mileage was 93,000.

Dvd player will not eject cd's. *tr

Fuel tank delamination in my 2004 ford e-350 has cause a need for an expensive total fuel system replacement. Obviously it is a huge problem as there are many complaints online of the exact same problem all over the country. Ford says its the bio diesel that is causing the problem, but its funny how dodge and chevy aren't having any problems... *tr

Tl*the contact owns a 2004 ford e350 econoline with 79800 miles. The contact notice that the warning light on his instrument panel came on stating that there was water in the fuel. The vehicle was then taken to the dealer who stated that the lining in the fuel tank had delaminated. The contact was told that his fuel system needed to be replaced.

Van stopped running in freeway 2004 ford e-350 diesel problem with tank delamanation 4 vans same thing all came to a stop in the roadway. *tr

Tl*the contact owns a 2004 ford e350 sd. The fuel tank deteriorated and the particles that comes off of the tank clogged the fuel injectors. The failure prevented fuel from getting into the engine which made the vehicle drive 15 mph to include a rough start. The vehicle was taken to the dealer where they stated that it would cost of $4500 to seal the fuel tank. The repairs were not covered under warranty or recall. The manufacturer was not contacted. The failure mileage was 113,000.

Common OBD-II Error Codes

• P0611 [2] Fuel Injector Control Module Performance
• P1378 [1] P1378
• P0401 [4] Exhaust Gas Recirculation Flow Insufficient Detected
• P0402 [2] Exhaust Gas Recirculation Flow Excessive Detected
• P0404 [4] Exhaust Gas Recirculation Circuit Range/Performance
• P1335 [1] Fuel injection pump control module - CKP signal missing
• P2263 [6] Turbocharger/Supercharger Boost System Performance
• P0238 [1] Turbocharger Boost Sensor A Circuit High
• P0299 [5] Turbocharger/Supercharger "A" Underboost Condition
• P2262 [1] Turbocharger/Supercharger Boost Pressure Not Detected - Mechanical
• P0488 [3] Exhaust Gas Recirculation Throttle Control Circuit "A" Range/Performance
• P1334 [2] P1334
• P0756 [1] Shift Solenoid B Performance or Stock Off
• P0761 [1] Shift Solenoid C Performance or Stuck Off
• P0771 [1] Shift Solenoid E Performance or Stuck Off
• P0403 [1] Exhaust Gas Recirculation Circuit Malfunction
• P0405 [1] Exhaust Gas Recirculation Sensor A Circuit Low
• P0406 [1] Exhaust Gas Recirculation Sensor A Circuit High
• P2195 [2] O2 Sensor Signal Stuck Lean Bank 1 Sensor 1
• P2197 [2] O2 Sensor Signal Stuck Lean Bank 2 Sensor 1
• P2198 [1] O2 Sensor Signal Stuck Rich Bank 2 Sensor 1
• P2916 [1] P2916
• B1876 [1] Seatbelt Driver Pretensioner Circuit Failure
• B1880 [1] Seatbelt Passenger Pretensioner Circuit Failure
• B1915 [1] Air Bag Driver Circuit Failure
• B1920 [1] Air Bag Passenger Circuit Failure
• B1866 [1] Battery Power Supply ECU Circuit Short To Battery
• B1935 [1] Air Bag Passenger Inflator Circuit Resistance Low on Squib