09-002-14 REV. B

NUMBER:
GROUP:
DATE:
09-002-14 REV. B
Engine
December 15, 2014
This bulletin is supplied as technical information only and is not an authorization for repair. No part of this publication may be reproduced, stored in a retrieval system,
or transmitted, in any form or by any means, electronic, mechanical, photocopying, or otherwise, without written permission of Chrysler Group LLC.
THIS BULLETIN SUPERSEDES SERVICE BULLETIN 09-002-14 REV. A, DATED
OCTOBER 3, 2014, WHICH SHOULD BE REMOVED FROM YOUR FILES. ALL
REVISIONS ARE HIGHLIGHTED WITH **ASTERISKS**.
SUBJECT:
MIL Illumination: P0300, P0302, P0304 or P0306 (X56 Warranty Extension)
OVERVIEW:
This bulletin involves checking for excessive cylinder leakage and replacing the cylinder
head if necessary.
MODELS:
2011 - 2013
(JC)
Journey
2012 - 2013
(JK)
Wrangler
2011 - 2013
(JS)
200/Avenger
2011 - 2013
(LC)
Challenger
2011 - 2013
(LD)
Charger
2011 - 2013
(LX)
300
2011 - 2013
(RT)
Grand Caravan/Town & Country
2011 - 2013
(WD)
Durango
2011 - 2013
(WK)
Grand Cherokee
NOTE: This Extended Warranty Bulletin applies to vehicles equipped with a 3.6L
engine (sales code ERB).
SYMPTOM/CONDITION:
Customers may experience a Malfunction Indicator Lamp (MIL) illumination. Upon further
investigation the Technician may find that any the following Diagnostic Trouble Codes
have been set:
•
•
•
•
P0300- Multiple Cylinder Misfire
P0302- Cylinder 2 Misfire
P0304- Cylinder 4 Misfire
P0306- Cylinder 6 Misfire
DIAGNOSIS:
If the customer experiences the symptom/condition, proceed to the repair procedure.
09-002-14 REV. B
-2-
PARTS REQUIRED:
Qty.
Part No.
Description
(1)
RL141353AC
Cylinder Head
(1)
05184455AI
Gasket, Cylinder Head
(6)
05184562AC
Seal, Intake Plenum
(6)
05184331AC
Seal, Intake Manifold
**(1)
5184595AE
Gasket, Cylinder Head Cover, Right (As Required)**
**(1)
5184596AE
Gasket, Cylinder Head Cover, Left (As Required)**
**(1)
68078604AA
Gasket Kit, Chain Case Cover**
(1)
68082860AA
RTV, Threebond Engine
(1)
68079744AC
Filter, Engine Oil
(AR)
04761838AD
Oil, Engine
REPAIR PROCEDURE:
1. Perform a cylinder leakage test on cylinders 2, 4 and 6. Follow the detailed service
procedures available in DealerCONNECT/TechCONNECT, Refer To Group 9 Engine, 3.6L> Diagnosis and Testing> Cylinder Leakage Test.
2. Do any of the cylinders exhibit leakage of 25% or greater?
a. If Yes>>> Proceed to Step 3.
b. If No>>> This bulletin does not apply. Proceed with normal diagnostic procedures.
NOTE: Record all cylinder leakage test results on the Repair Order.
3. Replace the left cylinder head. Follow the detailed service procedures available in
DealerCONNECT/TechCONNECT, Refer To Group 9 - Engine, 3.6L> Cylinder Head>
Removal/Installation.
POLICY:
Reimbursable within the provisions of the warranty.
NOTE: Vehicles included in this Service Bulletin have extended warranty coverage
for this repair. See Warranty Bulletins; U.S. D-14-12, Canada SAB-2014-11,
International ID-14-03, Puerto Rico/Virgin Islands ID-14-04 or Mexico
BG-22-14 for details associated with the extended warranty.
-3-
09-002-14 REV. B
TIME ALLOWANCE:
Labor Operation
No:
Description
Skill Category
Amount
09-35-09-90
Cylinder Leakage Test Only
(3 - Highly Skilled)
1 - Engine
Repair
1.0 Hrs.
09-35-03-93
Head, Cylinder Assembly - Replace
Left/Front Side (Includes cylinder
leakage test)
(3 - Highly Skilled) LC/LD/LX
1 - Engine
Repair
8.2 Hrs.
09-35-03-93
Head, Cylinder Assembly - Replace
Left/Front Side (Includes cylinder
leakage test)
(3 - Highly Skilled) WD/WK
1 - Engine
Repair
8.7 Hrs.
09-35-03-93
Head, Cylinder Assembly - Replace
Left/Front Side (Includes cylinder
leakage test)
(3 - Highly Skilled) JK
1 - Engine
Repair
9.0 Hrs.
09-35-03-93
Head, Cylinder Assembly - Replace
Left/Front Side (Includes cylinder
leakage test)
(3 - Highly Skilled) JS/RT
1 - Engine
Repair
9.8 Hrs.
09-35-03-93
Head, Cylinder Assembly - Replace
Left/Front Side (Includes cylinder
leakage test)
(3 - Highly Skilled) JC
1 - Engine
Repair
10.2 Hrs.
Opt. Operation
No:
Description
09-35-03-94
AWD Equipped
LD/LX
1 - Engine
Repair
0.8 Hrs.
09-35-03-94
4X4/AWD Equipped
WD/WK
1 - Engine
Repair
1.6 Hrs.
09-35-03-95
Rear A/C Equipped
JC
1 - Engine
Repair
0.2 Hrs.
09-35-03-96
Air Suspension Equipped
WK
1 - Engine
Repair
0.3 Hrs.
FAILURE CODE:
ZZ
Service Action
Amount