Thomas Built Buses Saf-t-liner C2 2003

Vehicle Details: Recalls, Investigations, Consumer Complaints, Service Bulletins

Below you will find all available information on the 2003 THOMAS BUILT BUSES Saf-t-liner C2.

ManufacturerKnown WMI(s)Fuel Type
THOMAS BUILT BUSES
THOMAS BUILT BUSES VIN Decoder

Use the box here to look up VINs from THOMAS BUILT BUSES as well as other manufacturers

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Sub-models: - Saf-t-liner C2 School Bus - Saf-t-liner C2 Non-school Bus -

Frequently Asked Questions
  • Are there recalls for the 2003 THOMAS BUILT BUSES Saf-t-liner C2?
     - There are 12 recall(s) for the 2003 THOMAS BUILT BUSES Saf-t-liner C2, additional information is below.
NHTSA Mandated Recalls
  • Recall 126706 [USA]: In the event of a fire, if the fire extinguisher does not function properly, it can increase the risk of injury.

  • Recall 70370 [USA]: In the event of an emergency, a person on the outside of the bus may break the door handle trying to open the emergency exit potentially delaying evacuation and increasing the risk of personal injury to the vehicle's occupants.

  • Recall 88665 [USA]: Should the threshold warning system fail to operate, the lift user can fall from the vehicle and be seriously injured.

  • Recall 89123 [USA]: These conditions could either result in leakage and cause a delay in the application of the spring brake without warning or possibly lead to unintended vehicle rollaway or brake drag which could result in a vehicle crash, personal injury, or death.

  • Recall 2017636 [Canada]: Accessories

  • Recall 2015290 [Canada]: Structure

  • Recall 2018028 [Canada]: Accessories

  • Recall 2008062 [Canada]: Other

  • Recall 2008064 [Canada]: Other

  • Recall 2008097 [Canada]: Steering

  • Recall 2007231 [Canada]: Brakes

  • Recall 2005286 [Canada]: Steering

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • PAB040-2020 - LATCHES/LOCKS/LINKAGES: Thomas built buses product awareness bulletin on rh 3 pos switch for electric operated entrance door
  • PAB036-2020 - EQUIPMENT: Thomas built buses product awareness bulletin on lettering changes - notification
  • PAB035-2020 - SERVICE BRAKES, AIR:DISC: Thomas built buses product awareness bulletin on axial mounted air disc brake caliper for saf-t-liner c2
  • PAB033-2020 - TIRES: Thomas built buses product awareness bulletin on hankook dh37 drive tire/ spare tire
  • PAB028-2020 - EQUIPMENT ADAPTIVE/MOBILITY: Thomas built buses product awareness bulletin on heater hose changes
  • PAB026-2020 - SEATS: Thomas built buses product awareness bulletin on national driver⿿s seat update
  • PAB025-2020 - EQUIPMENT: Thomas built buses product awareness bulletin on jouley warranty update
  • PAB024-2020 - ENGINE AND ENGINE COOLING: Thomas built buses product awareness bulletin on my2020 dd5 engine updates
  • PAB014-2020 - EQUIPMENT: Thomas built buses product awareness bulletin on defender composite stop arm changes
  • PAB011-2020 - BACK OVER PREVENTION: Thomas built buses product awareness bulletin on c2 backup camera package changes
  • PAB010-2020 - ENGINE AND ENGINE COOLING: Thomas built buses product awareness bulletin on buy america cummins b6.7 engine
  • PAB009-2020 - EQUIPMENT: Thomas built buses product awareness bulletin on roof top lettering (addendum)
  • PAB007-2020 - ELECTRICAL SYSTEM: Thomas built buses product awareness bulletin on 12v outlets update
  • PAB006-2020 - EQUIPMENT: Thomas built buses product awareness bulletin on defender electric crossing arm
  • PAB005-2020 - WHEELS: Thomas built buses product awareness bulletin on alcoa wheel update ⿿ c2
  • PAB004-2020 - ELECTRONIC STABILITY CONTROL:AUTOMATIC (ASC): Thomas built buses product awareness bulletin on esc on c2 with psi lpg engine and hydraulic brakes
  • PAB002-2020 - EQUIPMENT: Thomas built buses product awareness bulletin on power outlet
  • PAB001-2020 - LATCHES/LOCKS/LINKAGES: Thomas built buses product awareness bulletin on auto reversing door update â¿¿ c2
  • PAB048-2019 - EQUIPMENT: Thomas built buses product awareness bulletin on data book update
  • PAB045-2019 - ELECTRONIC STABILITY CONTROL:AUTOMATIC (ASC): Thomas built buses product awareness bulletin on lpg update
  • PAB044-2019 - ENGINE AND ENGINE COOLING: Thomas built buses product awareness bulletin on dd5 piston standardization
  • PAB043-2019 - EQUIPMENT: Thomas built buses product awareness bulletin on lettering update
  • PAB042-2019 - POWER TRAIN: Thomas built buses product awareness bulletin on allison 7 year warranty
  • PAB041-2019 - ENGINE AND ENGINE COOLING: Thomas built buses product awareness bulletin on cummins 6.7l update - radiator
  • PAB040-2019 - ELECTRICAL SYSTEM: Thomas built buses product awareness bulletin on alternator update ⿿ c2
  • PAB039-2019 - LATCHES/LOCKS/LINKAGES: Thomas built buses product awareness bulletin on suspension auto-reversing door
  • PAB038-2019 - SEATS: Thomas built buses product awareness bulletin on freedman seating update
  • PAB036-2019 - SUSPENSION: Thomas built buses product awareness bulletin on hendrickson tapered leaf springs
  • PAB035-2019 - EQUIPMENT: Thomas built buses product awareness bulletin on slide ⿿ n click update
  • PAB034-2019 - EQUIPMENT: Thomas built buses product awareness bulletin on next generation pv360
  • PAB032-2019 - EQUIPMENT: Thomas built buses product awareness bulletin on new standard c2 black grille
  • PAB031-2019 - POWER TRAIN: Thomas built buses product awareness bulletin on allison 2550 pts w/ detroit engine (dd5)
  • 04TS-43REV4 - ENGINE AND ENGINE COOLING: Revised technical service letter for series 60 and series 50 camshaft timing specifications. Camshaft timing, valve lash, injector height, and jake brake lash are all very important specifications that must be followed closely in order to o
  • SBT35-004 - POWER TRAIN: Thomas built buses service bulletin for axle flange gasket replaced with o-ring. Daimler trucks north america has released a new axle shaft to hub rubber o-ring (part number 11-30728-000) as a replacement for the paper gasket (part number 1
  • SBT54-025 - EQUIPMENT: Thomas built bus service bulletin for when troubleshooting powernet issues, use the bct-460dtna powernet assessment tool. As of may 29, 2018, the autometerÿ® is the only daimler-approved tool for troubleshooting vehicle powernet issues.
  • sbt54024 - VEHICLE SPEED CONTROL: Sbt54024 icu odometer programming
  • sbt54025 - ELECTRICAL SYSTEM: Sbt54025 powernet troubleshooting guide batteries, path, alternator, and starter
  • sb60163 - STRUCTURE: Service bulletin-sb60163 adding floor support for vehicles with automatic or automated transmissions
  • DOC-1033979 - ELECTRICAL SYSTEM:WIRING: Service solution: 1033979 tbb main harness wiring improvement recall
  • sbt0002 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Technical publications ordering
  • sbt0002 - EQUIPMENT: Technical publications ordering
  • DOC-1034175 - VISIBILITY: Ss:1034175 tbb removing window stops from passenger windows
  • sbt00010 - EQUIPMENT: Reminder: paper service bulletin mailings are discontinued
  • DOC-1033979 - ELECTRICAL SYSTEM:WIRING: Service solution: 1033979 tbb main harness wiring improvement recall
  • sbt0002 - EQUIPMENT: Technical publications ordering
  • 1212-18 - ENGINE (PWS): Service information bulletin- exhaust gas recirculation crossover pipe
  • 1213-18 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Service information bulletin
  • 1208-18 - ENGINE (PWS): Service information bulletin- oil present at the turbocharger compressor housing
  • sbu00016 - EQUIPMENT: Service bulletin paper copy mailings are discontinued
  • sbt00010 - EQUIPMENT: Service bulletin paper copy mailings are discontinued
  • sbt88001 - EQUIPMENT: Sbt88001 new grille design
  • sbu88004 - EQUIPMENT: A new design for the saf-t-liner c2 grille went into prduction on february 5, 2018. The hood design has also changed slightly to accommodate a different grille fastening strategy. The old grille and hood part part numbers will no longer be
  • sbt88001 - EQUIPMENT: A new design for the s2 grille went into prduction on february 5, 2018. The hood design has also changed slightly to accommodate a different grille fastening strategy. The old grille and hood part part numbers will no longer be produced, an
  • sbt5410 - ELECTRICAL SYSTEM:12V/24V/48V BATTERY: Sbt5410 replacing battery drawer slides
  • 33-2 - POWER TRAIN: 33-2- bearing spacer replacement, conmet preset steer hubs
  • 35-2 - POWER TRAIN: 35-2- bearing spacer replacement, conmet preset drive hubs
  • sbt0001 - EQUIPMENT: Sbt0001 validity list thomas bus
  • sbt4205 - SERVICE BRAKES, AIR: Sbt4205 bendix air disc brake thermal overload issues
  • sbt5420 - ELECTRICAL SYSTEM: Sbt5420 guidelines for repairing or replacing an electrical harness
  • 04 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 04 required tools for warrantable repair c2 13-04a
  • sbt3102 - EQUIPMENT: Sbt3102 huck-spin 2 changeover
  • sbt5421 - EQUIPMENT: Sbt5421 nexiq usb-link upgrade and diagnostic connector
  • OlFL685 TBB - STRUCTURE: Olfl685 tbb interim-us tbb emergency door handles
  • OlFL685 - STRUCTURE:BODY:DOOR:HINGE AND ATTACHMENTS: Olfl685 tbb interim-can tbb emergency door handles
  • FL685 - EQUIPMENT:EMERGENCY:ESCAPE/EGRESS/EXIT: Fl685 tbb emergency door handles
  • 04R4 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Required tools for warrantable repair_c2 13-04r4
  • sbt0901 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : This bulletin provides information for air cleaner element inspection and replacement, as well as, air intake seal installation and leak check.
  • sbt0008 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Sbt0008 routing and clipping tips for extending school bus life
  • PAB034 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Pab034, mileage rates and interest
  • PAB033 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Pab033, insta-chain tire chains
  • PAB032 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Pab032, tbb-syntec seats with iso latch
  • Learning Center - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Learning center dealer registration instructions-2012.07.12
  • Dealer Memo 2012 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Dealer memo 2012.08.09 new literature order site announcement
  • 12-022 - UNKNOWN OR OTHER: 12-022-dlr daimler trucks remarketing corporation (dtr) now requires pre-approval for repairs $1,200 (usd) and greater
  • 15TL6 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL: 15tl6 w470589129100 ? Hdep hp fuel rail test caps
  • 15CSA10 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 15csa10 the detroit csc announcing a new feature ? Ability to attach files to an existing csc
  • 15CSA9 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 15csa9 release of diagnosticlink 8.02
  • 15-013 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 15-013-dlr tbb cummins 10 percent handling allowance
  • 15TL5 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 15tl5 davco shop pro fxp 95
  • 15TL4 - FUEL SYSTEM, OTHER:DELIVERY:FUEL PUMP: 15tl4 w470589050900 ? 3/8? Drive gen2 two-stage valve socket
  • 15CSA4 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 15csa4 holiday schedule for the detroit customer support center
  • 15-010 - POWER TRAIN: 15-010-dlr transmission cooler line photos
  • 15-009 - ENGINE (PWS): 15-009 new detroit standard diagnostic times
  • sbt5420 - ELECTRICAL SYSTEM: Sbt5420 guidelines for repairing or replacing an electrical harness
  • 713-14 - FUEL SYSTEM, GASOLINE: 713-14 symptom diagnostics - combustion gas in coolant
  • 715-14 - ENGINE AND ENGINE COOLING: 715-14 symptom diagnostics - coolant los
  • 714-14 - ENGINE (PWS): 714-14 symptom diagnostics - low engine compression
  • 712-14 - ENGINE AND ENGINE COOLING: 712-14 engine coolant temperature
  • 14-028 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-028 remy extended coverage direct file
  • 14-027 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-027 detroit's new consolidated labor operations (clos
  • 14-025 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-025-dlr tbb - changes to pdi requirements & pdi claims
  • 14-024 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-024-dlr dtna & jad highlights - q1 & q2
  • 14-023 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-023 detroit axles pre-approval changes
  • 14-022 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-022 pre-approval threshold increase from $2,500 to $5,000 usd
  • ICI14-012 - ELECTRICAL SYSTEM: Ici14-012-dlr freightliner cascadia daytime running lights (canada only
  • 16-011 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 16-011 new detroit camshaft housing seal standard repair time
  • 16-009R - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 16-009r_owl enhancements
  • 16-008 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : New detroit bearing failure analysis standard diagnostic time
  • 16-007 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Canadian warranty parts return address change
  • EFX Exterior Par - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Efx exterior parts ref manual 2012.12.12 bm
  • 12-045 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 12-045-dlr new vehicle warranty and extended coverage freight
  • 12-040 - STRUCTURE:BODY: 12-040-dlr roof fairing removal program
  • 12-039 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 12-039-dlr owl pre-approval's time frame increases to 60 days
  • 12-038 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 12-038-dlr - no problem found - policy claims - during basic vehicle chassis or base engine coverage
  • 15-028A - ENGINE AND ENGINE COOLING: 15-028 new detroit coolant line srts
  • 15-029 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : _warranty recognition program - coming soon
  • 0239-14 - FUEL SYSTEM, GASOLINE: 0239-14 high pressure fuel injector lines - three-filter system
  • 0238-14 - FUEL SYSTEM, GASOLINE: 0238-14 removal of the high pressure fuel injector lines - two-filter
  • 0210-14 - FUEL SYSTEM, OTHER: 0210-14 high pressure fuel rail feed lines - three-filter system
  • 0228-14 - ENGINE (PWS): 0228-14 engine oil leaks - oil dye method
  • 0219-14 - FUEL SYSTEM, OTHER: 0219-14 metal in fuel
  • 0229-14 - ENGINE (PWS): 0229-14 symptom based diagnostics - oil separator
  • 0202-14 - FUEL SYSTEM, OTHER: 0202-14 symptom diagnostics - hard start no start - two-filter fuel system
  • 0215-14 - FUEL SYSTEM, OTHER: 0215-14 check for rough running or stalling - three-filter fuel system
  • 0233-14 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 0233-14 spn 51 fmi 2 - all years
  • 0224-14 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 0224-14 spn 1590 fmi 9 - cpc- all years february 2014
  • 49-05 - FUEL SYSTEM, OTHER:STORAGE:FUEL GAUGE SYSTEM: 49-05 def gauge reading incorrectly
  • 13R - STRUCTURE: 13r_floor cross tube crack repair_03-13r
  • 14-017R - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-017r revised: detroit addition of admin time
  • 14-029 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-029 new detroit standard diagnostic times
  • 14WO-9 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14wo-9_warranty_access detroit new user warranty access request
  • 14-038A - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-038_new_srts additional detroit standard repair times.
  • 14-039A - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-039_additional_sdts new detroit standard diagnostic times
  • 14-040A - ENGINE (PWS): 14-040_additional_clos additional detroit clos for the heavy duty engine platform
  • 14-040 - ENGINE (PWS): 14-040 additional detroit clos for the heavy duty engine platform
  • 14-039 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-039 new detroit standard diagnostic times
  • 14-038 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-038 additional detroit standard repair times
  • 14-036 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : 14-036-dlr dtna & jad highlights - q3
  • FL685AB - STRUCTURE:BODY:DOOR : Tbb emergency door handles on certain buses, the stem which joins the outside emergency door handle to the door opening mechanism may corrode. Excessive material loss of the stem due to corrosion could result in the outside handle separa
  • SB-35-01 - SUSPENSION:FRONT:WHEEL BEARING: Freightliner: the instructions to lubricate the wheel bearings on a rear drive axle. *rm
  • SB-42-2 - FUEL SYSTEM, OTHER:STORAGE:TANK ASSEMBLY:PRESSURE RELIEF DEVICES: Thomas built: reservoir internal/external check valve. Contamination in the wet/secondary reservoir, p/n 12-15476-00, may cause the inline check valve to become clogged or stuck closed. This can result in insufficient air buildup. No mo
  • SB-49-3 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Thomas built: occasionally the amber diesel particulate filter (dpf) status light on the driver message center may come on, indicating that the exhaust soot level is elevated. Saf-t-liner cs model. No model years listed. *pe
  • SB-41-1 - POWER TRAIN:DRIVELINE:DRIVESHAFT: Thomas built: new tightening procedure has been developed for half round u joint bearing strap capscrews, which should extend u joint life. Model years unknown. *pe
Known Recall Investigations
  • Emergency door handle failure investigation # PE07054

    The office of defects investigation opened this preliminary evaluationafterbecoming aware that fleets were having handle failures on the rear emergency door exit.The failure resulted in the door handle separating from thedoor latch mechanism.When the handle fails, the rear emergency exit door can not be opened from outside the bus.The failure results from corrosion of the exterior door handle around the securing roll pin and square drive latch mechanism, causing the protective finish to chip and flake.Continued corrosion weakens the handle and eventually the handle may break while trying to open the exit door.Odi was concerned that during an emergency, a person outside of the bus would break the door handle while trying to open the emergency exit door,potentially delaying evacuation of the bus.Under the safety recall, the aluminum handles will be replaced with a more robust handle.The recall action resolves the issues raised by this investigation. Accordingly, this investigation is closed.

Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20110801

Underbody cng fuel cylinder(s) were discovered to have been originally installed with insufficient overhead clearance. The forward most cylinder (1 of 5) was mounted with an interference fit against supporting structure. Cylinder wrapping was damaged. Other cylinders on this and similar thomas transit school buses have been found with well under the .5 inch clearance recommended by dot, chp, and the ngv industry. The bus manufacturer declined to address the oem design defect, subsequent cylinder damage, and imminent safety concern, on this school bus due to its being out of standard warranty. Later model year thomas cng transit buses use similar methods of cylinder mounting.

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