TS-U111

SERVICE BULLETIN
Bulletin Type...…….: U
Subject: Preventing fuel leaking out
Bulletin No…..……..: TS-U111
Bulletin Name..…..: Filling Throat Of Fuel Tank
Bulletin Ref.No……: 700002845
Summary: New flap is to be installed in fuel tank filler
cap
NHTSA.................:
Bulletin Responsible..............: Hakan GÖRGÜN
Release Date………: 08.08.2016
Published by & Approved by...: Hakan GÜNERDEM
Expiry Date…………: 08.08.2017
Vehicle Model…….: TS 45
Flat Rate Code…….: TSU111
Flat Rate Time….: 40 min
Welding on the Chassis
• Always disconnect the batteries (starting with the negative lead).
• Disconnect the connectors of electrical and electronic equipment (electronic control units, sensors and actuators) if they are
less than 20 inches away from the chassis part to be welded or the earth terminal of the welding equipment.
• The earth terminal should never be attached to vehicle components such as engine, axles and springs. Arcing on these
parts is not permitted, because of the risk of damage to bearings, springs, etc.
• The earth terminal must make good contact and be placed as close as possible to the part to be welded.
• Plastic pipes, rubber parts and parabolic springs should be well protected against welding spatter and temperatures
higher than 70°.
• The contact switch must not be in the accessory or contact position. The contact key should be removed.
• Reconnect in reversed order of disconnecting. Ensure that a good earth connection is made between chassis, engine
and cab.
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SERVICE BULLETIN
Service bulletin expiry dates differ according to service
bulletin type.
Definitions
U-Type : Application period of this bulletin is 12
months after the date of issue.U type bulletin is used
for updates that need to be performed upon
customer complaints.
Release Date: As of this date the bulletin is released
and available on E-Doc. Modification parts can be
ordered. The time period between the release date
and the effective date may vary according to the
procurement lead time.
Effective Date: As of this date specified amount of the
total modification parts will be available on Spare
Parts Stock. Modification parts can be ordered and the
application can be performed. ( except noncompliance and safety related campaigns, i.e. S-Type
Bulletin)
• C-Type: Application period of this bulletin is 12
months after the date of issue. C type bulletin is
generally used for supplying technical instructions or
other type of information to service network.
Part Order Deadline: Last order date for modification
parts. The part orders which will be placed after this
date should be approved by Regional Coordinator.
Expiry Date: Expiration date for the application.
Bulletin Types
• S- Type: Application period of this bulletin is
18 months after the date of issue. S type bulletin is
used for Recall Campaigns.
• M-Type: Application period of this bulletin is 12
months after the date of issue. M type bulletin is used
for updates that should be implemented without
waiting for customer complaints.
TS-U111 2 / 13
SERVICE BULLETIN
PART LIST
Insatalled Part List
No
1
Part
Number
RP160120
Definition
Figure
Quantity
Unit
1
Piece
CAP,FUEL TANK
FILLER KIT
AFTERSALES
Exluded Part List
Part Number
1
Definition
Gasket
Figure
Quantity
Unit
1
Piece
TS-U111 3 / 13
SERVICE BULLETIN
TECHNICAL INSTRUCTIONS
Step 1.Open the fuel tank cap to reach filling throat .(see. Figure-1)
Figure-1
Step 2. Clean fuel residue and Implement sealer on the gap.(see. Figure-2)
Figure-2
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SERVICE BULLETIN
Step 3.Mount the flap inside the filling throat as shown below picture (see. Figure-3)
Figure-3
Step 4. . In both positions,flap must be adjusted so as to see the bottom of the tank as
shown in figure 4.(see. Figure-4)
Figure-4
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SERVICE BULLETIN
Step 5. Dismount the old gasket. (see. Figure-5)
Figure-5
Step 6. Mount new gasket which located in RP160120 nuımbered kit as shown in Figure-6 (see.
Figure-6)
Figure-6
Step 7. After finishing all the steps, please wait at least 1 hour for drying of the sealant material.
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SERVICE BULLETIN
RATE BREAK DOWN
APPLICATION
Opening the fuel tank cap and cleaning the filling throat
Implementing Sealer
Mounting the flap inside the filling throat
Replacing the gasket
Total Duration
DURATION
6 min.
14 min.
10 min.
10 min.
40 min.
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SERVICE BULLETIN
AFFECTED VEHICLE LIST
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VIN
Country
NLTEJXY88H1000157 USA
NLTEJXY86H1000156 USA
NLTEJXY84H1000155 USA
NLTEJXY81H1000145 USA
NLTEJXY8XH1000144 USA
NLTEJXY82H1000140 USA
NLTEJXY86H1000139 USA
NLTEJXY84H1000138 USA
NLTEJXY82H1000137 USA
NLTEJXY80H1000136 USA
NLTEJXY89H1000135 USA
NLTEJXY87H1000134 USA
NLTEJXY85H1000133 USA
NLTEJXY83H1000132 USA
NLTEJXY81H1000131 USA
NLTEJXY8XH1000130 USA
NLTEJXY85G1000129 USA
NLTEJXY83G1000128 USA
NLTEJXY81G1000127 USA
NLTEJXY8XG1000126 USA
NLTEJXY88G1000125 USA
NLTEJXY86G1000124 USA
NLTEJXY84G1000123 USA
NLTEJXY82G1000122 USA
NLTEJXY80G1000121 USA
NLTEJXX87G1000120 USA
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NLTEJXX80G1000119
NLTEJXX89G1000118
NLTEJXX87G1000117
NLTEJXX85G1000116
NLTEJXX83G1000115
NLTEJXX81G1000114
NLTEJXX8XG1000113
NLTEJXX88G1000112
NLTEJXX86G1000111
NLTEJXX84G1000110
NLTEJXX88G1000109
NLTEJXX86G1000108
NLTEJXX84G1000107
NLTEJXX82G1000106
NLTEJXX80G1000105
NLTEJXX89G1000104
NLTEJXX87G1000103
NLTEJXX85G1000102
NLTEJXX83G1000101
NLTEJXX81G1000100
NLTEJXX89G1000099
NLTEJXX87G1000098
NLTEJXX85G1000097
NLTEJXX83G1000096
NLTEJXX81G1000095
NLTEJXX8XG1000094
NLTEJXX88G1000093
NLTEJXX86G1000092
USA
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NLTEJXX84G1000091
NLTEJXX82G1000090
NLTEJXX86G1000089
NLTEJXX84G1000088
NLTEJXX82G1000087
NLTEJXX80G1000086
NLTEJXX89G1000085
NLTEJXX87G1000084
NLTEJXX85G1000083
NLTEJXX83G1000082
NLTEJXX81G1000081
NLTEJXX8XG1000080
NLTEJXX83G1000079
NLTEJXX81G1000078
NLTEJXX8XG1000077
NLTEJXX86G1000075
NLTEJXY8XG1000076
NLTEJXX84G1000074
NLTEJXX82G1000073
NLTEJXX80G1000072
NLTEJXX89G1000071
NLTEJXX87G1000070
NLTEJXX80G1000069
NLTEJXX89G1000068
NLTEJXX87G1000067
NLTEJXX85G1000066
NLTEJXX83G1000065
NLTEJXX81G1000064
USA
USA
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NLTEJXX8XG1000063
NLTEJXU84F1000059
NLTEJXU82F1000058
NLTEJXX88G1000062
NLTEJXX86G1000061
NLTEJXX84G1000060
NLTEJXU80F1000057
NLTEJXU89F1000056
NLTEJXU87F1000055
NLTEJXU85F1000054
NLTEJXU83F1000053
NLTEJXU81F1000052
NLTEJXU8XF1000051
NLTEJXU88F1000050
NLTEJXU81F1000049
NLTEJXU8XF1000048
NLTEJXU88F1000047
NLTEJXU86F1000046
NLTEJXU84F1000045
NLTEJXU82F1000044
NLTEJXU80F1000043
NLTEJXU89F1000042
NLTEJXU87F1000041
NLTEJXU85F1000040
NLTEJXU89F1000039
NLTEJXU87F1000038
NLTEJXU85F1000037
NLTEJXU83F1000036
USA
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NLTEJXU81F1000035
NLTEJXU8XF1000034
NLTEJXU88F1000033
NLTEJXU86F1000032
NLTEJXU84F1000031
NLTEJXU82F1000030
NLTEJXU86F1000029
NLTEJXU84F1000028
NLTEJXU82F1000027
NLTEJXU80F1000026
NLTEJXU89F1000025
NLTEJXU87F1000024
NLTEJXU85F1000023
NLTEJXU83F1000022
NLTEJXU81F1000021
NLTEJXU8XF1000020
NLTEJXU83F1000019
NLTEJXU81F1000018
NLTEJXU8XF1000017
NLTEJXU88F1000016
NLTEJXU86F1000015
NLTEJXU84F1000014
NLTEJXU82F1000013
NLTEJXU80F1000012
NLTEJXU89F1000011
NLTEJXU87F1000010
NLTEJXU80F1000009
NLTEJXU89F1000008
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NLTEJXU87F1000007
NLTEJXU85F1000006
NLTEJXU85E1000005
NLTEJXU83E1000004
USA
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USA
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