2004 FORD ExcursionFord Excursion 2004

Vehicle Details: Recalls, Investigations, Consumer Complaints, Decoded VIN Details, Service Bulletins

Below you will find all available information on the 2004 FORD Excursion, manufacturered by Ford Motor Company.
The vehicle is described as a 4x2 Utility station wagon (includes suburban limousines, Suburban, Travellall, Grand Wagoneer).

ManufacturerKnown WMI(s)Fuel Type
FORD1F1 3FM 4F2 4F4 4M2 4N2 5L1 5LM 3FM 2FT Gasoline
FORD VIN Decoder

Use the box here to look up VINs from FORD as well as other manufacturers

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Frequently Asked Questions
  • Where is the 2004 FORD Excursion produced?
     - The 2004 FORD Excursion is produced in Jefferson County Kentucky, United States (usa).
  • Are there recalls for the 2004 FORD Excursion?
     - There are 3 recall(s) for the 2004 FORD Excursion, additional information is below.
  • What is the GVWR of a 2004 FORD Excursion?
     - The 2004 FORD Excursion has a GVWR of Class 2G: 8,001 - 9,000 lb (3,629 - 4,082 kg) lbs.
  • How much horsepower does the 2004 FORD Excursion have?
     - The 2004 FORD Excursion has 255 horsepower.
NHTSA Mandated Recalls
  • Recall 70695 [USA]: Non-functioning lights could increase the risk of a crash.

  • Recall 36130 [USA]: Should the engine stall, a vehicle crash could occur.

  • Recall 2005183 [Canada]: Fuel supply

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • SSM 51909 - POWER TRAIN:AUTOMATIC TRANSMISSION: When performing any transmission fluid changes or topoffs involving mercon sp, mercon lv has replaced all versions of mercon sp and can be used going forward. Mixing mercon lv and mercon sp in the same transmission is acceptable. After 30-j
  • RFI20210210_624- - POWER TRAIN: This sku is a transmission line. The customer communication requested return of unsold inventory to inspect the connector. The transmission line connector may have an incorrect thread size, which will prevent it from being installed.
  • DOR-B8H4Z-11 - STEERING: This sku is a front upper ball joint. The customer communication requested return of unsold inventory to inspect for ball studs with excessive rotational friction in the ball joint assembly. Excessive friction in the ball joint assembly ma
  • SSM 46085 - ENGINE (PWS): The powertrain control/emissions diagnosis (pc/ed) manual has been revised for diagnosing electronic throttle bodies (etbs). The etc_act and etc_dsd pids should not used to diagnose possible etb concerns. The ids has a limited refresh rate
  • ASI-44534 - POWER TRAIN:AUTOMATIC TRANSMISSION: Ford: when shifting between park, reverse and/or during 2-3 shift, an intermittent clunk occurs with a torqshift transmission. Model 2003-2014 f-super duty, e series, excursion, f-53 motorhome chassis, low cab forward. *p
  • ASI-44404 - POWER TRAIN:AUTOMATIC TRANSMISSION:TORQUE CONVERTER: Ford: on some trucks, there is a no crank situation and if voltage on transmission range sensor at pin 21, is less than 5 volts, disconnect the engine cooling fan clutch, electronically, and recheck voltage. Model 2003-2007 f super duty,
  • TSB-10-12-6 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS: Ford: runs rough, lacks power, hard start, no start. Some vehicles and trucks equipped with 6.0l engine may exhibit a runs rough, lacks power, hard to start, no start concern with or without diagnostic trouble code (dtc) P0611 code or var
  • TSB-09-15-6 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Ford: some vehicles equipped with the 6.0l engine may experience a P006A, p132, P0401 or P0402 diagnostic trouble code (dtc) with a lack of power condition, surge, or turbocharger flutter after performing field service action (fsa) 06e17,
  • SB-20937 - POWER TRAIN:AUTOMATIC TRANSMISSION: Ford: multiple vehicles with a torq shift transmission intermittent clunk when shifting between drive, reverse and park and/or during 2-3 upshift. Models f super duty; e series; excursion; f53 motorhome chassis and low cab forward.
  • TSB-08-26-3 - FUEL SYSTEM, OTHER:FUEL INJECTION SYSTEM: Ford: some vehicles with diesel engines may experience no starts, hard starts or rough running when cold and may be accompanied with diagnostic trouble codes (dtcs) P0611, P1378 and/or all 8 injector circuit codes. *pe
  • TSB-08-16-13 - ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER: Ford: some vehicles equipped with 6.0l diesel engine may exhibit any one or combination of the following concerns-lack of power, white/black smoke or a surge. *pe
  • TSB-08-20-1 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Ford trucks: misfire, lack of power, buck/jerk, excessive smoke, crank/no start-diagnostics for fuel system. There are several potential causes for these symptoms. *pe
  • TSB-08-23-8 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Ford: vehicles may exhibit fuel in the engine coolant, due to leaks in the cylinder head fuel injector area. Symptoms may include fuel in engine coolant and coolant expulsion from the degas bottle. *pe updated 3/20/09.
  • CSP-48B01 - POWER TRAIN: Ford: vehicles mistakenly charged $100 powertrain warranty deductible for fuel injector repair or repairs. No model or model years provided. *pe econoline, excursion and f-series super duty vehicles, model years 2002-2005. Updated
  • 08-2-11 - ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER: 6.0l turbocharger carbon deposit diagnostics and service tips. *nj updated 5/29/08. *nj
  • 07212 - ENGINE AND ENGINE COOLING:ENGINE: Some 1997-2008 vehicles equipped with a 4.6l 2v, 5.4l 2v, or 6.8l 2v engine--spark plug thread repair procedure--not covered under new vehicle limited warranty. *nj this includes f-53 motorhome chassis. Updated 2/23/10. *pe
  • 07219 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): 6.0l--mil on--P0401, P0402, P0404, P1335--lack of power or surge with some 2003-2007 f-super duty, 2003-2005 excursion and 2004-2008 e-series vehicles. *nj
  • 071110 - SERVICE BRAKES, AIR: Brake booster system may exhibit a brake pedal kickback and/or grabbing condition when applying the brakes. *nj
  • 06246 - ENGINE AND ENGINE COOLING:ENGINE: Dtc's P006A or P132B - lacks power, surge, or flutter after field service action 06e17. *kb
  • 062401 - ENGINE AND ENGINE COOLING:ENGINE: 6.0l diesel engine - oil leak or boost pressure leak at hot side charge air cooler duct. *kb
  • 19614 - ENGINE AND ENGINE COOLING:ENGINE: Air filter water ingestion / snow packing with codes P0103. *kb
  • 07515 - ENGINE AND ENGINE COOLING:ENGINE: 6.0l oil seep or boost pressure leak at hot side charge air cooler duct. *kb
  • 0754 - ENGINE AND ENGINE COOLING:ENGINE: Cold start driveability - white smoke, lacks power, exhaust odor, surges, runs, rough, or no start. *kb
  • 0714 - ENGINE AND ENGINE COOLING:COOLING SYSTEM:FAN: Lack of cooling fan operation. *kb
  • 06171 - ENGINE AND ENGINE COOLING:ENGINE:OTHER FUEL TYPES:TURBO/SUPERCHARGER: 6.0l turbocharger carbon deposit diagnostics and service tips - lack of power, white or black smoke, surge, P0238, P0299, P0404, P2262, and/or P2263. *kb
  • 19375 - ENGINE AND ENGINE COOLING:ENGINE: Watch for oil flow from the base engine oil pump. Vehicles equipped with a 6.0l diesel engine. *kb
  • 19356 - ENGINE AND ENGINE COOLING:ENGINE: Driveability issues and/or dtc P132B, P006A immediately after reprogramming. *kb
  • 19247 - ENGINE AND ENGINE COOLING:ENGINE: Oil flow from the base engine oil pump. *kb
  • 06222 - FUEL SYSTEM, GASOLINE: Water in the fuel. Lamp is one and flickering. *kb
  • 06232 - ENGINE AND ENGINE COOLING:ENGINE: 6.0l turbocharger carbon deposit diagnostics and service tips, lack of power, white or black smoke, surge, P0238, P0299, P0404, P0478, P0478, P2262, and/or P2263. *kb updated 11/05/07. *nj
  • 19245 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER: Repeat turbocharger or vgt replacement. *tt
  • 052625 - ENGINE AND ENGINE COOLING:ENGINE: Misfire, lack of power, buck/jerk, excessive smoke or crank/no start. *tt
  • 06310 - ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL: Water-in-fuel (wif) lamp on. *tt
  • 0617 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Voluntary emission recall 06e17 supplement #1: control module recalibration. Corrosion may exist at the electrode surface on the exhaust pressure (ep) sensor; fuel delivery timing during cold weather may not be optimal; and/or exhaust gas
  • 19090 - POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM): Exhaust pressure sensor input no longer used if pcm is reprogrammed - service tip. *tt
  • 19099 - ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL: P0404 service tip. *tt
  • 052623 - ENGINE AND ENGINE COOLING:COOLING SYSTEM: Coolant degas bottle overflow - 6.0l. *tt
  • 06213 - ENGINE AND ENGINE COOLING: White smoke, lacks power, exhaust odor, surges, runs rough, or no start - 6.0l. *tt
  • 19015 - FUEL SYSTEM, OTHER: Fuel conditioner. Low power, poor fuel economy, fuel gelling in cold weather, excessive white smoke on cold start, hard start, or coking of components exposed to exhaust. *tt
  • 05249 - ENGINE AND ENGINE COOLING:COOLING SYSTEM: Coolant degas bottle overflow. *tt
  • 052624 - WHEELS: Vibration diagnosis - tire/wheel runout. *tt
  • 041601 - ENGINE AND ENGINE COOLING: Wds cop kit diagnostic tip - coil on plug (cop) ignition systems - engine misfire or rough running. *tt
  • 18845 - ENGINE AND ENGINE COOLING: Flutter noise on deceleration. *tt
  • 18822 - POWER TRAIN:AUTOMATIC TRANSMISSION: Torqshift transmission - intermittent clunk when shifting from reverse gear or drive gear to park. Multiple vehicles. Ford oasis. To include 2006 ford f-53. *tt
  • 05174 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM: Vacuum pump inoperative or runs continuously - climate control defaults to defrost mode. *tt
  • 051713 - ENGINE AND ENGINE COOLING: Coolant degas bottle overflow. *tt
  • 05176 - POWER TRAIN:AUTOMATIC TRANSMISSION: Diagnostic trouble code P0488 and/or P1334 with no driveability symptoms, harsh shift and/or transmission engagements. *tt
  • 05188 - VISIBILITY:WINDSHIELD WIPER/WASHER:SWITCH/WIRING: Service kit available for wiper motor wiring. *tt
  • 05E15 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Voluntary emission recall 05e15 - supplement #2. Exhaust pressure sensor replacement, on-board diagnostic system and engine control module recalibrations. *tt
  • 18607 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Dtc's P0488 (egr throttle position range/performance) and/or P1334 (egr throttle position sensor minimum stop performance) setting after pcm reprogramming. *tt
  • 05419 - BACK OVER PREVENTION:WARNINGS:EXTERNAL: False parking aid warnings. *tt
  • 18554 - VEHICLE SPEED CONTROL: Rpm surge at idle; audible egr surge; low power/smoke/rough idle following a cold start that corrects after engine is warm; surge on resume with speed control; intake flutter sound at steady state throttle, just before downshift, on automat
  • 18525 - ENGINE AND ENGINE COOLING: Buck/jerk, lacks power, black smoke, rolling idle, surge, mil on, and diagnostic trouble codes P2263, P0299, or P0401. *tt
  • 18694 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER: Lack of power and/or dtc P2263 or P0299 after turbocharger replacement - service tip. *tt
  • 18734 - ENGINE AND ENGINE COOLING: Diagnostic trouble code P0488 set after reflash. *tt
  • 05215 - ENGINE AND ENGINE COOLING: Buck/jerk or surge - 6.0l vehicles built before 8/22/2005. *tt
  • 05135 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Oil leak or boost pressure leak at hot side charge air cooler (cac) duct-6.0l diesel engine. *sc
  • 05139 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Diesel exhaust smell in cab-6.0l engine. *sc
  • 08172005 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL: Customer satisfaction program 05b29: supplement#3. Charge air cooler duct replacement. *sc
  • 05148 - ENGINE AND ENGINE COOLING:ENGINE: Low power-cold side charge air cooler (cac) disconnected-oil leak at cac connections-6.0l-vehicles built 4/1/2004 through 2/15/2005. *sc
  • 04262 - BACK OVER PREVENTION:WARNINGS:EXTERNAL: False parking aid warnings. *tt update. *tt
  • 05417 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Intermittent rough idle - non-commanded egr (exhaust gas recirculation valve) flow. *tt
  • 042516 - POWER TRAIN: Malfunction indicator lamp (mil) illuminated with diagnostic trouble code (dtc) P0756, P0761 or P0771 after overhaul or installation of 2005 torqshift transmission. *tt
  • 042421 - SEAT BELTS:FRONT:RETRACTOR: Safety belt retraction speed. *tt
  • 04189 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:REAR WINDOW: Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
  • 18283 - ENGINE AND ENGINE COOLING: Oil leak from the oil filter cover. *eh
  • 18276 - ENGINE AND ENGINE COOLING: Air induction system appears to be warped and or not sealing. This includes super duty f series models. *eh
  • 04233 - ENGINE AND ENGINE COOLING: Misfire lack of power buck jerk excessive smoke crank no start 6.0l engine diagnostics for fuel system . *eh service tips. *tt
  • 04238 - STEERING: Steering gear noise - 6.0l diesel engine. *tt
  • 18384 - ELECTRICAL SYSTEM: Popping or quavering from radio on the am band. *tt
  • 18376 - POWER TRAIN:AUTOMATIC TRANSMISSION: A cold weather reverse engagement stall. *tt
  • 18362 - ENGINE AND ENGINE COOLING:ENGINE: Lack of power or runs rough condition, and/or the malfunction indicator light on with egr related diagnostic trouble codes (P0401, P0402, P0403, P0404, P0405, or P0406). *tt
  • 041713 - ENGINE AND ENGINE COOLING: Hard start or no start. *eh
  • 04174 - ELECTRICAL SYSTEM: Malfunction indicator lamp (mil) illuminated - system lean diagnostic trouble codes (dtc's) - service tips. Various models including 2004 f-series. *tt
  • 02219 - ELECTRICAL SYSTEM:WIRING:FUSES AND CIRCUIT BREAKERS: Adding additional bulbs to turn indicator or hazard flasher circuits - service tips. *tt
  • 04185 - POWER TRAIN:AXLE HUBS: Front hubs not engaging, not staying engaged and/or unlocking. *tt
  • 04184 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Turbo-induced exhaust moan/drone at 1600-1800 rpm - 6.0l built after 9/29/2003. *tt
  • 18427 - ENGINE AND ENGINE COOLING: Vehicle with a 6.0l engine may exhibit any one or more of the following buck jerk lacks power black smoke rolling idle surge mil on and diagnotics trouble codes P02263 or P0299. Also includes 2004-05 e-series 6.0l models. *eh
  • 18397 - ENGINE AND ENGINE COOLING:ENGINE: Lack of power, surge, and/or diagnostic trouble codes P2263 or P0299. *tt
  • 05310 - SEAT BELTS: Safety belt web stop button service. *eh
  • 04B24 - POWER TRAIN: Low/reverse gear set pinion shaft(s) that may walk out, causing metallic particle contamination. Customer satisfaction program 04b24. Transmission reverse planet replacement. *tt supplement #1 and #2. *tt supplement #3. *tt
  • 18069 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER: Low power and/or diagnostic trouble code P0299 or P2263 - turbocharger diagnostic service tip. *tt
  • 18051 - POWER TRAIN: Delayed/harsh forward or reverse engagements. *tt
  • 17956 - ELECTRICAL SYSTEM: Dtc U1262 (scp communication bus fault) stored in the instrument cluster (ic). *tt
  • 04168 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM: Vacum pump inoperative or runs continuosly - climate control default to defrost. *ar
  • 031404 - ENGINE AND ENGINE COOLING:ENGINE: Engine misfire or running - coil on plug (cop) ignition systems - wds cop kit diagnostic tips. To include various 2005 models. * ar this article 04161 supersedes tsb 03-14-04.
  • 041514 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT: Rear window defroster grid/integral antenna diagnosis and repair - terminal tab repair. *tt
  • 041513 - ELECTRICAL SYSTEM: 6.0l diagnosis using the wds power balance test - service tip. 2003-2005 excursion, f-super duty. 2004-2005 econoline. *tt
  • 18226 - ELECTRICAL SYSTEM: Malfunction indicator lamp on with diagnostic trouble code P2614/P2617, multiple driveability issues and/or glow plug or water-in-fuel lamp flicker. Oasis. Various models including 2005 super duty f-series and excursion. *tt
  • 18223 - SERVICE BRAKES, HYDRAULIC:POWER ASSIST:VACUUM: Vacuum pump inoperative or runs continuously - climate control defaults to defrost. Oasis. To also include 2005 super duty f-series, excursion, and f650/750. *tt
  • 18217 - FUEL SYSTEM, OTHER: Multiple vehicles - fuel level indication concerns - service tip. Various models including 2005 super duty f-series, excursion, expedition, explorer, mountaineer and aviator. *tt
  • 04209 - ENGINE AND ENGINE COOLING: Low power - cold side charge air cooler (cac) disconnected - oil leak at cold side cac connections - 6.0l engine - vehicles built 12/15/2003 through 4/1/2004. *tt
  • 04194 - ELECTRICAL SYSTEM: Water-in-fuel (wif) lamp. *tt
  • 04138 - ENGINE AND ENGINE COOLING:ENGINE: Low rpm, buck/jerk, miss, stumble after deceleration down long grade with the cruise control engaged. *tt
  • 031501 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT: Inoperative electric rear window defroster (heated backlite) grid lines, integral antenna concerns. *tt
  • 17829 - POWER TRAIN:TRANSFER CASE (4-WHEEL DRIVE): Transfer case shift issues on vehicles with an electronic shift on the fly (esof) transfer case. *tt
  • 17784 - ELECTRICAL SYSTEM: Door ajar light working improperly after vehicle security module replacement. *tt
  • 17774 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Exhaust leak noise. *tt
  • 0494 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Turbo-induced exhaust moan/drone at 1600-1800 rpm on 6.0l built prior to 9/29/2003. *tt
  • 0492 - ENGINE AND ENGINE COOLING:ENGINE: Water-in-fuel lamp illuminated after draining heated fuel conditioning module (hfcm) on vehicles built prior to 11/1/2003 with 6.0l engine. *tt
  • 17447 - EQUIPMENT:ELECTRICAL: Wireless keypad inoperative - service tip. *tt
  • 17437 - POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM): White/gray smoke and various driveability concerns after cold start - torqshift harsh downshift and buck/jerk. *tt
  • 17406 - ENGINE AND ENGINE COOLING:ENGINE: Low power, poor fuel economy, fuel gelling cold, excessive white smoke cold, or hard start. *mj this oasis updates previous oasis dated 12/01/03. *tt
  • 03E03 - POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM): Emissions recall 03e03 - powertrain control module and fuel injector control module re-calibration. *tt
  • 17885 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER: Lack of power and/or diagnostic trouble code (dtc) P2263 after turbocharger replacement. *tt
  • 17874 - POWER TRAIN: Delayed/harsh forward or reverse engagements. *tt
  • 17869 - ENGINE AND ENGINE COOLING:ENGINE: Air induction system appears to be warped and/or not sealing. *tt
  • 04116 - POWER TRAIN:AXLE HUBS: Front hubs not engaging, not staying engaged and/or unlocking. *tt
  • 04115 - ENGINE AND ENGINE COOLING:ENGINE: No start or constant engine misfire - fuel injection control module (ficm) diagnosis - 6.0l diesel. *tt
  • 17727 - POWER TRAIN: Clunk or pop on initial engagement from reverse to drive at approximately 2-3 mph. Various modles including 2004 econoline. *tt
  • 17719 - ENGINE AND ENGINE COOLING: Low power/boost due to the plastic charge air cooler (cac) duct blowing off. *tt
  • 17716 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:BELTS AND ASSOCIATED PULLEYS: Belt noise. *tt
  • 17704 - ELECTRICAL SYSTEM: Driveability concerns and set diagnostic trouble codes P2614 and P2617. *tt
  • 17701 - ELECTRICAL SYSTEM: Malfunction indicator lamp (mil) on with diagnostic trouble code (dtc) P2263. *tt
  • 17683 - ENGINE AND ENGINE COOLING:ENGINE: Engine oil leaks at lower crankcase. *tt
  • 0471 - ELECTRICAL SYSTEM: Warning indicators-parking aid-reverse sensing system (rss) and forward sensing system (fss)-false activation of warning tone-service tips. *mj update. *tt
  • 17351 - POWER TRAIN:AUTOMATIC TRANSMISSION: Harsh disengagement when shifting from reverse to park. *tt
  • 17316 - FUEL SYSTEM, OTHER: Fuel signal to instrument cluster service tip. *tt
  • 17580 - ELECTRICAL SYSTEM: Various electrical concerns. Inoperative turn signals (in the mirror only), parking lights, running lights, cab lights, fog lights, or dash lights, with fuse 2.17 open. *tt
  • 17571 - ELECTRICAL SYSTEM: Malfunction indicator lamp (mil) on with diagnostic trouble codes P0603 (powertrain control module keep alive memory error) or P0605 ( powertrain control module read only memory error). *tt
  • 17569 - ELECTRICAL SYSTEM: No crank/no start with low tr-p voltage. *tt
  • 17568 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Normal egr (exhaust gas recirculation) operation - service tip. *tt
  • 17567 - POWER TRAIN:AUTOMATIC TRANSMISSION:CONTROL MODULE (TCM, PCM): Pcm (powertrain control module)/ficm/tcm reprogramming errors. *tt
  • 17566 - ENGINE AND ENGINE COOLING:ENGINE:GASOLINE:TURBO/SUPERCHARGER: Turbo moan/drone noise and tactile vibration between 1500-2000 rpm. *tt
  • 17540 - POWER TRAIN:MANUAL TRANSMISSION: Various driveability concerns - torqshift harsh downshift and cluck/buck/jerk. *mj
  • 17537 - POWER TRAIN: Harsh engagement or shift issues with pulsating cooler lines and erratic line pressure. *mj
  • 17535 - ELECTRICAL SYSTEM: Lack of power and/or diagnostic trouble code (dtc) P0103 - air induction system water/snow deflector kit. *mj
  • 17534 - FUEL SYSTEM, OTHER: Water in fuel light on, which does not turn off after water has been drained from the horizontal fuel conditioning module (hfcm). *mj
  • 17669 - VISIBILITY:DEFROSTER/DEFOGGER/HVAC SYSTEM:WINDSHIELD:ELECTRICAL HEATING ELEMENT: Climate control defaults to defrost. *tt
  • 17667 - ENGINE AND ENGINE COOLING:ENGINE: Oil leak from front or rear of engine. *tt
  • 17643 - POWER TRAIN: Harsh/slipping engagements, upshifts and/or downshifts on vehicles with torqshift - adaptive shift strategy. *tt
  • 17624 - POWER TRAIN: Various driveability concerns. Torqshift harsh downshift and clunk/buck/jerk. *tt
  • 17618 - POWER TRAIN: Transmission gear ratio error - diagnostic trouble code (dtc) P0730 on vehicles with torqshift transmission. *tt
  • 17613 - ELECTRICAL SYSTEM: Driveability concerns and set diagnostic trouble codes (dtc's) P2614 (camshaft position output circuit open) and P2617 (crankshaft position output circuit open). *tt
  • 17603 - AIR BAGS:FRONTAL:SENSOR/CONTROL MODULE: Air bag light on with diagnostic trouble code (dtc) B1871 or B1935 following ecs/rcm replacement. *tt
  • 17594 - ELECTRICAL SYSTEM: Diagnostic trouble code (dtc) U1262 (scp communication bus fault) stored in the instrument cluster (ic). *tt
  • 17530 - ENGINE AND ENGINE COOLING:ENGINE: Moan/drone noise and tactile vibration between 1500-2000 rpm. *tt
  • 17522 - ELECTRICAL SYSTEM: Crank no start, runs rough, engine misses, bucks/jerks or lacks power condition - wiring harness chafing. *tt
  • 17508 - ELECTRICAL SYSTEM: False diagnostic trouble codes (dtc's set during use of active commands with wds. *tt
  • 17472 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Low power condition and/or diagnostic trouble code (dtc) P2263. 6.0l diesel engine. Also includes my2003 ford f450/550. *tt
  • 17467 - FUEL SYSTEM, DIESEL: Engine or fuel system concerns when using fuel with greater than 5% biodiesel concentration. *tt
  • 17460 - ENGINE AND ENGINE COOLING:ENGINE: Oil leak that seems to be coming from head gasket area. Including ford f450/550 my2003. *tt
  • 17296 - ELECTRICAL SYSTEM: Diagnostic trouble code P0232 (fuel pump secondary circuit high). This includes 2003-2004 super duty f-series. *tt
  • 17929 - ELECTRICAL SYSTEM: Diagnostic trouble code P0103 (mass or volume air flow circuit high input) due to water ingestion/snow packing/ice build-up in the air induction system. *tt
  • 17288 - ENGINE AND ENGINE COOLING: Lack of power and/or low boost pressure condition. This includes 2003-2004 super duty f-series. *tt
  • 17266 - ENGINE AND ENGINE COOLING:ENGINE: Low base engine oil pressure caused by high pressure oil system leak. *tt
  • 17252 - ENGINE AND ENGINE COOLING:ENGINE: Oil leak at, or near, the rear main seal. This includes 2003-2004 super duty f-series. *tt
  • 032012 - ENGINE AND ENGINE COOLING:ENGINE: Rough/rolling idle when the engine is warm and/or white smoke after hot restart; lacks power after initial start-up; cold idle kicker performance at warm ambient temps; U0306 codes after reprogramming; P2263 code set during extended idle; f
  • 032010 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:INJECTORS: Fuel injector combustion seal installation procedure/service tip 6.0l engine. 2004 f super duty included. *tt
  • 03181 - ELECTRICAL SYSTEM: Remote keyless entry (rke) - service tips. *tt
  • 03146 - ENGINE AND ENGINE COOLING:ENGINE:DIESEL: Engine oil diluted with fuel, runs rough and/or a low power condition. *tt
  • 17091 - ENGINE AND ENGINE COOLING:ENGINE: No crank after powertrain control module (pcm) programming. *tt
  • 03112 - SUSPENSION: On-vehicle front integrated hub/bearing rocking end-play measurement. Including 2003 and 2004 super duty f series. *tt
Known Recall Investigations
  • Spark plug ejection from cylinder head investigation # DP05005

    On september 6, 2005, odi received a petition requesting that the agency investigate allegations of engine spark plug ejection in certain model year 1997 through 2004 ford vehicles with triton v-8 and v-10 engines.Odi received a total of 474 non-duplicative complaints on the subject vehicles where the complainant, or the dealer repairing the vehicle, reported that a spark plug detached from the cylinder and/or ejected from the engine.As of december 8, 2005, odi is not aware of any allegations where the alleged defect resulted in a loss of vehicle control, a crash, an injury, or a fatality in any of the 10,319,810 subject vehicles.In addition, odi is aware of only two incidents where the vehicle stalled without restart.Information contained in the odi consumer complaints and obtained from 72 telephone interviews with complainants showed the following:(1) 99% of the complaints were on my 1997 to 2002 subject vehicles.(2) most the complainants reported hearing a loud pop while driving or upon starting up the vehicle followed by a loud, repetitive clicking or popping sound.(3) many of the complainants reported that the popping sound was accompanied by some loss of vehicle power; however, in 99% of the incidents reported, the vehicle did not stall.In the very few incidents where the vehicle did stall, most vehicles could be restarted.(4) only a small percentage of the complainants cited that they smelled gas or a slight burning smell when the incident occurred.(5) in all but a very few incidents, vehicle damage was limited to the engine.In one incident, the complaint reported that the fuel rail was damaged and replaced after one of the spark plugs ejected from the engine; however, the complainant reported that the damage did not result in any type of fuel leak or fire.In another incident, the only incident where a fire was alleged, the complainant reported that no fluid leak was observed, but that a fire resulted after the spark plug had ejected from the engine and he had restarted the vehicle and driven to another location.None of the complainants reported any damage to the vehicle hood.(6) only two complainants reported that they observed what appeared to be some drops of fuel coming from the cylinder where the spark plug had failed or on the spark plug itself; however, each of these complainants reported that there was no smoke or flames as a result of his incident.As the petitioner noted, and odi¿s analysis showed, it is possible for a spark plug to detach from the engine cylinder threads in the subject vehicles.However, odi¿s analysis of 474 complaints describing such incidents found only a very few alleged any safety-related consequences.None of these showed any evidence of a serious safety consequence.Given the large population and relatively long exposure time of the subject vehicles, the complaint analysis indicates that the risk to motor vehicle safety from the alleged defect is very low.In view of the foregoing, it is unlikely that nhtsa would issue an order for the notification and remedy of the alleged defect at the conclusion of the investigation requested in the petition.Therefore, in view of the need to allocate and prioritize nhtsa¿s limited resources to best accomplish the agency¿s safety mission, the petition is denied.

  • Engine stalling investigation # EA05003

    There is no summary currently available

NHTSA decoded information from VIN

138 Results returned successfully. NOTE: Any missing decoded values should be interpreted as NHTSA does not have data on the specific variable. Missing value should NOT be interpreted as an indication that a feature or technology is unavailable for a vehicle.

Variable Value
Air Bag Loc Curtain1st Row (Driver and Passenger)
Air Bag Loc Front1st Row (Driver and Passenger)
Air Bag Loc Side1st Row (Driver and Passenger)
Body ClassSport Utility Vehicle (SUV)/Multi-Purpose Vehicle (MPV)
Brake System TypeHydraulic
DisplacementCC5400.0
DisplacementCI329.52821811155
DisplacementL5.4
Doors4
Drive Type4x2
Engine ConfigurationV-Shaped
Engine Cylinders8
EngineHP255
EngineKW190.1535
Engine ManufacturerFord
Error Text0 - VIN decoded clean. Check Digit (9th position) is correct
Fuel Type PrimaryGasoline
GVWRClass 2G: 8,001 - 9,000 lb (3,629 - 4,082 kg)
MakeFORD
MakeID460
ManufacturerFORD MOTOR COMPANY, USA
Manufacturer Id976
ModelExcursion
ModelID2370
Model Year2004
NCSA Body TypeUtility station wagon (includes suburban limousines, Suburban, Travellall, Grand Wagoneer)
NCSA MakeFord
NCSA ModelExcursion
Plant CityJEFFERSON COUNTY
Plant Company NameKentucky Truck
Plant CountryUNITED STATES (USA)
Plant StateKENTUCKY
Seat Belts AllManual
SeriesXLT
VIN1FMNU40L04EA91478
Valve Train DesignSingle Overhead Cam (SOHC)
Vehicle TypeMULTIPURPOSE PASSENGER VEHICLE (MPV)
Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20210315

Total loss of engine power massive amount black soot exiting exhaust while driving recall # 05v270000 was not performed on vehicle ( i am the original owner) never received notice in mail and dealer somehow missed this "work" and ford should have followed through on this situation. Other repairs done to this vehicle to "fix" this problem was to drain the fuel tank (algae in fuel was the excuse-no algae) fuel pump and filter rail (not problem) two turbochargers were replaced due to excessive sooting (one warranty one at my expense) egr valves and a cam sensor (ford knows the problems exist because ford discountinued the 6.0 litre motor) this problem has occured multiple times over my ownership.

NoNoN NoneNone20210314

Total loss of engine power massive amount black soot exiting exhaust while driving recall # 05v270000 was not performed on vehicle ( i am the original owner) never received notice in mail and dealer somehow missed this "work" and ford should have followed through on this situation. Other repairs done to this vehicle to "fix" this problem was to drain the fuel tank (algae in fuel was the excuse-no algae) fuel pump and filter rail (not problem) two turbochargers were replaced due to excessive sooting (one warranty one at my expense) egr valves and a cam sensor (ford knows the problems exist because ford discountinued the 6.0 litre motor) this problem has occured multiple times over my ownership.

CrashNoN NoneNone20191201

Car was sitting, engine running, in park for 10 minutes and then suddenly with no one inside, moved forward and crashed into the window of a business. There was a witness there.

NoNoN NoneNone20190630

The air bag clockspring has broken which as triggered a airbag light also my horn and controls have stopped working. The clockspring has been discontinued and isnt available. Need a solution to this asap

NoNoN NoneNone20190211

Tl* the contact owns a 2004 ford excursion. While driving, the vehicle stalled without warning. The contact placed the gear into neutral, while in traffic, and restarted the vehicle. Afterwards, the vehicle was able to drive normally. The vehicle was taken to future ford lincoln (located at 650 automall dr, roseville, ca 95661, (888) 656-7577) where a wiggle test was performed because a failure code could not be found. The injection control pressure was replaced with a used part. The contact stated that the vehicle was worse after the replacement of the used part and the steering wheel became difficult to steer. The vehicle was taken back to the same dealer who stated that a wire harness was needed to repair the vehicle. The vehicle was not repaired. The manufacturer was notified of the failure and informed the contact that the vin was not included in nhtsa campaign number: 05v270000 (electrical system). The approximate failure mileage was 59,000.

NoNoN NoneNone20180912

2004 ford excursion. Consumer writes in regard to brake failure from ruptured brake line. *as *tr

NoNoN NoneNone20150204

Tl*the contact owns a 2004 ford excursion. The contact stated that while driving at an unknown speed, the vehicle failed to accelerate without warning. The vehicle was taken to an independent mechanic. The technician diagnosed that the fuel injection control module needed to be replaced. No repairs were made to the vehicle. The manufacturer was made aware of the failure. The failure mileage was 24,096.

CrashNoN NoneNone20150105

After being cut off and losing control of the vehicle i hit the guard rail head on and then the vehicle flipped. The air bags did not deploy. *tr

NoNoN NoneNone20141022

Repeatedly ejects spark plugs from cylinder head. *tr

Read and Submit Vehicle Complaints -- 61+ complaints filed
Common OBD-II Error Codes
  • P0611 [2] Fuel Injector Control Module Performance
  • P006A [3] MAP - Mass or Volume Air Flow Correlation Bank 1
  • P0401 [4] Exhaust Gas Recirculation Flow Insufficient Detected
  • P0402 [3] Exhaust Gas Recirculation Flow Excessive Detected
  • P1378 [1] P1378
  • P0404 [5] Exhaust Gas Recirculation Circuit Range/Performance
  • P1335 [1] Fuel injection pump control module - CKP signal missing
  • P132B [2] P132B
  • P0103 [3] Mass or Volume Air Flow "A" Circuit High Input
  • P2263 [10] Turbocharger/Supercharger Boost System Performance
  • P0238 [2] Turbocharger Boost Sensor A Circuit High
  • P0299 [7] Turbocharger/Supercharger "A" Underboost Condition
  • P2262 [2] Turbocharger/Supercharger Boost Pressure Not Detected - Mechanical
  • P0478 [1] Exhaust Pressure Control Valve "A" High
  • P0488 [3] Exhaust Gas Recirculation Throttle Control Circuit "A" Range/Performance
  • P1334 [2] P1334
  • P0756 [1] Shift Solenoid B Performance or Stock Off
  • P0761 [1] Shift Solenoid C Performance or Stuck Off
  • P0771 [1] Shift Solenoid E Performance or Stuck Off
  • P0403 [1] Exhaust Gas Recirculation Circuit Malfunction
  • P0405 [1] Exhaust Gas Recirculation Sensor A Circuit Low
  • P0406 [1] Exhaust Gas Recirculation Sensor A Circuit High
  • P0226 [1] Throttle/Pedal Position Sensor/Switch C Circuit Range/Performance
  • U1262 [2] SCP (J1850) Communication Bus Fault
  • P2614 [3] Camshaft Position Signal Output Circuit/Open
  • P2617 [3] Crankshaft Position Signal Output Circuit/Open
  • P0603 [1] Internal Control Module Keep Alive Memory (KAM) Error
  • P0605 [1] Internal Control Module Read Only Memory (ROM) Error
  • P0730 [1] Incorrect Gear Ratio
  • B1871 [1] Passenger Air Bag Disable Module Fault
  • B1935 [1] Air Bag Passenger Inflator Circuit Resistance Low on Squib
  • P0232 [1] Fuel Pump Secondary Circuit High
  • U0306 [1] Software Incompatibility with Fuel Injector Control Module
Latest VINs Decoded for this Manufacturer
VIN Year Model Manufactured In
1FMNU40L64EB317112004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU40L04EA914782004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU42P64EC842512004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU45P24EB406462004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU42P84EA298752004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU43S14EC924682004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU45P34EB978882004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU45S24EC841962004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU43S74EB315882004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU42P44EB118622004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU43P74EB015682004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU43P64EA892832004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU44P84ED413052004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU43P14EA304812004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU45P14EA894292004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU41L74EB420222004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU42P44EA255332004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMSU43P54ED922472004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU41L34ED18012004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU40L64ED339652004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1FMNU41L14ED258672004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)
1F1NU40S64EA590252004ExcursionJEFFERSON COUNTY KENTUCKY, UNITED STATES (USA)

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