TSBFUE038

GROUP
FUE
NUMBER
038
MODEL
2014-2018MY
Soul (PS)
2012-2017MY
Rio (UB)
2014-2017MY
Forte (YD, YDm)
DATE
April 2018
TECHNICAL SERVICE BULLETIN
SUBJECT:
CANISTER CLOSE VALVE INSPECTION AND
AIR DRAIN CASE REPLACEMENT
This bulletin provides the procedure to inspect and if necessary, replace the Air Drain Case on
some 2014-18MY Soul (PS), produced from July 21, 2013 through June 1, 2017, some 20122017MY Rio (UB), produced from June 21, 2011 through March 31, 2017, some 2014-2017MY
Forte (YD) vehicles, produced from February 18, 2013 through March 2, 2017, and some
2017MY Forte (YDm) vehicles, produced from May 16, 2016 through March 6, 2017, which may
experience an early shut-off during fuel refill and/or a malfunction indicator lamp (MIL)
illumination with DTC(s) P0449 or P0451. Follow the procedure outlined in this bulletin to
inspect and if necessary, replace the Air Drain Case.
Air Drain Case
(YD & YDm)
Air Drain Case
(PS & UB)
File Under: 
Circulate To:
X General Manager

X Service Advisors

X Technicians

X Service Manager

X Parts Manager

X Body Shop Manager 
X Fleet Repair

Page 2 of 6
SUBJECT:
CCV INSPECTION AND AIR DRAIN CASE REPLACEMENT
Canister Close Valve (CCV) Inspection Procedure:
1.
Remove the Canister Close Valve
(CCV) by referring to the “Engine
Control / Fuel System → Engine
Control System → Canister Close
Valve (CCV) → Repair procedures”
chapter in the applicable shop manual.
2.
Check both of the Canister Close Valve
(CCV) port ends for signs of water
contamination.
3a.
If there is no sign of water
contamination, re-assemble the CCV in
the reverse order of removal. Follow
the DTC troubleshooting information
found on KGIS and submit any
additional repair as a normal warranty
claim.
3b.
If
there
are
signs
of
water
contamination, re-assemble the CCV in
the reverse order of removal and
proceed below to page 3 of this bulletin
to replace the Air Drain Case.
TSB: FUE038 Rio (UB), Soul (PS), & Forte (YD, YDm) April 2018
Page 3 of 6
SUBJECT:
CCV INSPECTION AND AIR DRAIN CASE REPLACEMENT
Air Drain Case Replacement Procedure:
1a. Rio (UB): Remove the left passenger
side rear wheel guard by referring to the
“Body (Interior and Exterior) → Exterior
→ Body Side Molding → Repair
procedures – scroll down to Rear Wheel
Guard Replacement” chapter in the
applicable shop manual.
1b. Soul (PS), Forte (YD) and (YDm):
Remove the left passenger side rear
wheel guard by referring to the “Body
(Interior and Exterior) → Body Side
Molding → Rear Wheel Guard → Repair
procedures” chapter in the applicable
shop manual.
2.
Remove the gas cap (A) and loosen the
four (4) filler neck retaining bolts (B)
enough, as shown (C), to allow removal
of Air Drain Case (D).
A
Tightening torque for bolts (B):
69.03 – 104.43 lb.in (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m).
B
C
D
Forte (YD) and (YDm)
D
Soul (PS) and Rio (UB)
TSB: FUE038 Rio (UB), Soul (PS), & Forte (YD, YDm) April 2018
Page 4 of 6
SUBJECT:
CCV INSPECTION AND AIR DRAIN CASE REPLACEMENT
3a. Forte (YD) and (YDm): Remove the
outer lower half of the filler neck Air Drain
Case (E).
E
3b. Soul (PS) and Rio (UB): Remove the
upper Air Drain Case retaining clip (F).
F
4.
Remove the inner half of the Air Drain
Case (D) and disconnect the Canister
Close Valve (CCV) airflow inlet hose (G).
D
G
Forte (YD) and (YDm)
D
G
Soul (PS) and Rio (UB)
TSB: FUE038 Rio (UB), Soul (PS), & Forte (YD, YDm) April 2018
Page 5 of 6
SUBJECT:
CCV INSPECTION AND AIR DRAIN CASE REPLACEMENT
5a. Forte (YD) and (YDm): Install the new
improved fuel filler neck air drain case in
the reverse order of removal. Ensure the
vent of the Air Drain Case (J) is inserted
properly through the opening (K) and
ensure a click is heard when installing
the new air drain case assembly.
 NOTICE
Ensure the outer air drain case
half is installed in the correct
orientation with the contacts
aligned and not upside down.
J
K
5b. Soul (PS) and Rio (UB): Install the new
improved fuel filler neck Air Drain Case
in the same reverse order of removal.
Ensure the vent of the Air Drain Case (J)
is inserted properly through the opening
(K) and ensure a click is heard when
installing the retaining bracket.
6.
Tighten the four (4) fuel neck filler
retaining bolts (B) to specifications from
step 2.
Tightening torque for bolts (B):
69.03 – 104.43 lb.in (7.8 – 11.8 N.m,
0.8 – 1.2 kgf.m).
7.
J
K
Reinstall all removed components in the
reverse order of removal and torque the
wheel lug nuts to specifications.
Tightening torque for wheel lug nuts:
79.6 lb.ft (108.25 N.m, 10.98 kgf.m)
TSB: FUE038 Rio (UB), Soul (PS), & Forte (YD, YDm) April 2018
Page 6 of 6
SUBJECT:
CCV INSPECTION AND AIR DRAIN CASE REPLACEMENT
AFFECTED VEHICLE RANGE:
Model
Production Date Range
Soul (PS)
July 21, 2013 to June 1, 2017
Rio (UB)
June 21, 2011 to March 31, 2017
Forte (YD)
February 18, 2013 to March 2, 2017
Forte (YDm)
May 16, 2016 to March 6, 2017
REQUIRED PART:
Part Name
Part Number
Air Drain Case
(PS) (UB)
31035 B2500FFF
Air Drain Case
(YD) (YDm)
31035 A7510FFF
Figure
WARRANTY INFORMATION:
N Code: I3A C Code: ZZ4
Model
Claim
Type
Causal P/N
PS, YD,
YDm
31430 1Y000
UB
31453 3K600
Qty.
0
Repair
Description
Canister Close Valve
(CCV) Inspection
Labor
Op Code
Op
Time
31035F01
0.3
M/H
31035F01
0.4
M/H
W
PS, UB
YD, YDm
31035 B2500FFF
31035 A7510FFF
1
1
Canister Close Valve
(CCV) Inspection and
Air Drain Case Replacement
TSB: FUE038 Rio (UB), Soul (PS), & Forte (YD, YDm) April 2018
31035F02
0.6
M/H