E290
Service Bulletin Details
Public Details for: E290
Fix-as-fail a?? Updated procedures and claim filing information. Epa2021 injector cleaning is referenced in rmi for certain injector faults. Complete the procedures in e290. Refer to e300 for in-tank additive information.
4/3/23, 7:48 AM Powertrain Service Bulletin E290: EPA2021 PACCAR MX Fuel Injector Cleaning Procedure Number Edit Clone E290 Subject EPA2021 PACCAR MX Engine Fuel Injector Cleaning Procedure Date 3/31/2022 Revision 04/03/2023: Bulletin updated to clarify bulletin flow with RMI. Removed fuel filter element replacement steps in procedures. Added second cleaning cycle if necessary. Removed in-tank additive information. Added quick claim for repairs on or after 04/03/2023. Added references to E300. 01/27/2023: Updated part number for Diesel Kleen additive. 01/04/2023: Revised in-tank fuel additives in Procedures section. https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 1/12 4/3/23, 7:48 AM Powertrain Service Bulletin 12/16/2022: Removed John Deere additive from the recommended list. 09/26/2022: Updated Procedures diagram for before/after cleaning comparison of Unbalance Detection test results. 08/11/2022: Added in-tank cleaner information in the Procedure section. 07/22/2022: Removed Fleetguard Diesel Fuel Injector Cleaner option from in-tank additive table. 06/15/2022: Edited parts and tool tables. Added in-tank additive recommendation. 06/03/2022: Adjusted cleaning solutions. DSG 4+ is now available from PPD for US use. John Deere is no longer listed as an alternate. 05/23/2022: Adjusted preferred order of cleaning solutions: DSG 4+ is now preferred while John Deere is an alternate. 05/16/2022: Removed "disconnect aftertreatment system" step in procedures. Updated SRT codes and parts lists. 04/28/2022: Removed Stanadyne cleaning solution. Stanadyne #43566 is not to be used as a cleaner for this procedure. 04/22/2022: Added secondary tool kit part number. Adjusted preference for cleaning fluids. Removed mileage limit for affected chassis. 04/13/2022: Updated the Parts section to include an alternative fuel system cleaning tool kit. 04/07/2022: Updated contact information for DSG ordering. 04/04/2022: Updated parts section and procedures document. Condition Chassis affected may experience one or more of the following DTCs or symptoms; Engine Knock P3300 P0300 P0301, P0302, P0303, P0304, P0305, P0306 P1263, P1266, P1269, P1272, P1275, P1278 P0263, P0266, P0269, P0272, P0275, P0278 Chassis Affected All Model Year 2021 and later Model 389, 520, 567, 579, and 579 MLU chassis equipped with EPA2021 compliant PACCAR MX-11 and MX-13 engines. Action Fix-As-Fail https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 2/12 4/3/23, 7:48 AM Powertrain Service Bulletin If a customer comes into your dealership and demonstrates the condition above, refer to RMI for troubleshooting procedures for specific fault codes. Complete the procedures attached below for injector cleaning. 1. Check SIR for “complete” next to E290A. The vehicle SIR is also available in .pdf format under “Attachments” in Service Management. If “complete” shows next to E290A, the cleaning has been previously performed. See warranty section for filing instructions on vehicles that require additional cleaning. 2. If E290A does not appear in SIR, check the Asset Service History under the Asset Profile in Service Management to ensure another dealer has not recently completed the repair. 3. When completing this cleaning, make sure to manually enter E290A in a new operation line in Service Management when starting repairs to ensure the repair is tracked properly. 4. Print the E300 Driver’s Information Packet (attached below) and fill in the warranty end date and mileage information on the first page for the chassis. Refer to E300 for specific limitations of in-tank additive reimbursement. •Check the vehicle in SIR to determine end date and mileage of any applicable engine warranty. The warranty start date is the vehicle “In Service” date. Warranty https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 3/12 4/3/23, 7:48 AM Powertrain Service Bulletin Through Base Warranty or any applicable active Extended Warranty, Peterbilt will pay for parts at dealer net plus applicable mark-up and labor: Campaign and SRT Codes Quick Claim Code SRT Code Labor Hours Use NONE B44-FSD 3.1 Repairs completed BEFORE 04/03/23 E290A1 B23-04A 1.8 Repairs completed on or after 04/03/23 – Cleaning performed ONCE B23-04B 3.0 Repairs completed on or after 04/03/23 – Cleaning performed TWICE in same service event. Editable Repairs completed on or after 04/03/23 –Includes 2 cleanings AND injector Editable replacement in the same service event. Injector replacement (up to 6 injectors) may only be claimed ONCE. B23-04C 1.0 Repairs completed on or after 04/03/2023 - Cleaning performed ONCE - Only applies to MY2023 chassis with NA31 RC1 software - See procedures for details. 1.6 Repairs completed on or after 04/03/2023 - Cleaning performed TWICE in same service event. - Only applies to MY2023 chassis with NA31 RC1 software - See procedures for details. 1.8 Subsequent claim for secondary cleaning on vehicles with E290A “Complete” – Cleaning performed ONCE in second service event Subsequent claim for secondary cleaning on vehicles with E290A “Complete” – Cleaning performed TWICE in second service event E290A2 E290A3 E290A4 E290A5 E290B1 B23-04D B23-04A E290B2 B23-04B 3.0 E290B3 Editable Editable Subsequent claim for secondary cleaning on vehicles with E290A https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 4/12 4/3/23, 7:48 AM Quick Claim Code Powertrain Service Bulletin SRT Code Labor Hours Use “Complete” – Includes 2 cleanings AND injector replacement in second service event. Injector replacement (up to 6 injectors) may only be claimed ONCE. Only applies if injectors have not been previously replaced under E290A E290B4 E290B5 B23-04C B23-04D 1.0 Subsequent claim for secondary cleaning on vehicles with E290A “Complete” – Cleaning performed ONCE in second service event - Only applies to MY2023 chassis with NA31 RC1 software - See procedures for details. 1.6 Subsequent claim for secondary cleaning on vehicles with E290A “Complete” – Cleaning performed TWICE in second service event. - Only applies to MY2023 chassis with NA31 RC1 software - See procedures for details. For repairs completed before 04/03/2023: • File a long form claim for applicable repair parts (listed below) and 3.1 hrs labor using SRT code B44-FSD. This claim includes filter element replacement. For repairs completed on or after 04/03/2023: • 1.8 hours labor to perform the attached cleaning procedure ONCE in the same service event – according to the attached procedure. Use appropriate quick claim code from the table above. This quick claim does NOT include filter element replacement. • 3.0 hours labor to perform the attached cleaning procedure TWICE in the same service event – according to the attached procedure. Use appropriate quick claim code from the table above. This quick claim does NOT include filter element replacement. • 1.0 hours labor to perform the attached cleaning procedure ONCE in the same service event - according to the attached procedure on MY2023 chassis with NA31 RC1 software. Use appropriate quick claim code from the table above. This quick claim does NOT include filter element https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 5/12 4/3/23, 7:48 AM Powertrain Service Bulletin replacement. • 1.6 hours labor to perform the attached cleaning procedure TWICE in the same service event - according to the attached procedure on MY2023 chassis with NA31 RC1 software. Use appropriate quick claim code from the table above. This quick claim does NOT include filter element replacement. NOTE This bulletin covers the injector cleaning ONLY. The attached procedures require an editable claim to cover parts (injectors) and any labor associated with injector replacement and additional troubleshooting (if necessary). Use appropriate quick claim code from the table above in the campaign code field of this claim. • If the vehicle has previously completed E290A and requires another cleaning in a second service event, file an additional claim using the appropriate quick claim code from the table above in the Campaign Code Field. • For extraordinary circumstances, please use code E290. Add from "Recommended Repairs", then select the gear icon to edit Parts/Labor/Misc. • File the claim within 14 days in accordance with the Warranty Policy. Peterbilt dealers may perform E290A repairs on Kenworth chassis, but Quick Claims do not apply. For Kenworth chassis repairs, use the long claim https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 6/12 4/3/23, 7:48 AM Powertrain Service Bulletin input form. PRWS CLAIM CODING Campaign Code: E290A Claim Category: Engine Repair Type: Fix-As-Fail Customer Concern Code: 202 Causal Code: 64 Corrective Action Code: 02 Responsibility CAMP Code: Failure Location: 044002002 Causal Part: 2272926 N/A SRT Code: B44-FSD (3.1 hrs) Injector cleaning procedure before 04/03/2023 Supplier Code: Campaign Type: Field Repair B23-04A (1.8 hrs) Injector cleaning procedure (1x) on or after 04/03/2023 (without filter element replacement) B23-04B (3.0 hrs) Injector cleaning procedure (2x) on or after 04/03/2023 (without filter element replacement) B23-04C (1.0 hrs.) Injector cleaning procedure (1x) on or after 04/03/2023 (without https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 7/12 4/3/23, 7:48 AM Powertrain Service Bulletin filter element replacement) on MY2023 with NA31 RC1 software. B23-04D (1.6 hrs.) Injector cleaning procedure (2X) on or after 04/03/2023 (without filter element replacement) on MY2023 with NA31 RC1 software. Parts Tools and parts are available from PACCAR parts. Tool kits are not reimbursable through this bulletin. Repair parts are only authorized for repairs on https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 8/12 4/3/23, 7:48 AM Powertrain Service Bulletin or before the dates listed. TOOLS Quantity 1 Part Number Description 2281101 Fuel System Cleaning Tool Kit OR 1 1961366-1CH Fuel System Cleaning Tool Kit Only one of the above tool kits is necessary. Tool Kits listed above do NOT include 5L container. A locally sourced container will be needed for US locations. 1 5L container or clean bucket. Available through Dynalon or Amazon Locally Sourced REPAIR PARTS Quantity 5qt 1 Part Number DK32P (for US use) Description DSG 4+ Super Clean #DK32 (Preferred solution available from PPD for US use) 2281100PE (Canada Tunap FX9 (5qt container for Canada use Only) Only) The following parts only apply to repairs completed before 04/03/23 1 2272926 Filter Set The following parts only apply to repairs completed before 05/17/2022 (1) A029E744 Gasket (1) Q312526 Gasket (1) LP34216 Clamp, 5" (1) 90-0012 Clamp, 4" Background The diagnostic codes and injector problems may be caused by carboxylate clogging of injector internal ports. This cleaning procedure should clean https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNmF… 9/12 4/3/23, 7:48 AM Powertrain Service Bulletin the deposits, but it is not a permanent fix. If the problem returns, switching fuel sources may reduce the formation of deposits. Procedure Please follow your dealership's safety procedures and precautions to ensure the vehicle can be safely repaired and maintained. Read all steps before beginning. Please ensure you are using the latest version of the attached procedure. Please discard any printed versions you may have and refer to the bulletin link below each time. This procedure is in addition to other diagnostic and troubleshooting steps as specified in RMI or other service documentation and repair direction from https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNm… 10/12 4/3/23, 7:48 AM Powertrain Service Bulletin field service or the Vehicle Support Center. NOTE If the vehicle has already had E290A completed and requires the cleaning again, contact the Vehicle Support Center (TCS365) for direction. File claims for additional work using appropriate quick claim code from table in warranty section of bulletin. 1. RMI will refer you to this procedure for any active fault codes listed above. 2. Complete the attached cleaning procedure. EPA2021 MX13 MX11 Fuel Injector Cleaning Procedure NOTE On MY2023 vehicles, check component group 1020. If software number is 2397180, the vehicle has NA31 RC1 software. Do not perform injector calibration on these vehicles. See Software Change Notice RC1 for Model Year 2023 for more information. 3. Refer to E300 for in-tank additive use and reimbursement of additive cost. A. Print the Driver’s information Packet (below) B. Fill in the Chassis number and warranty expiration date/mileage. C. Explain to the customer what they need to do and the expiration date/mileage that they need to meet. D. Give the Driver’s Information Packet with the expiration information filled in to the driver. E. Advise the driver that the log sheet is necessary for in-tank fuel additive reimbursement through E300 through their local dealer. Links E290 Fuel Injector Cleaning Procedure E300 Driver Information Packet https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNm… 11/12 4/3/23, 7:48 AM Powertrain Service Bulletin E300 Fuel System Additives Bulletin https://paccarnet.sharepoint.com/sitepages/pwrtrnsvcbltin.aspx?ctx=eyJ3ZWJVcmwiOiJodHRwczovL3BhY2Nhcm5ldC5zaGFyZXBvaW50LmNvbS9zaXRlcy9hdXRob3JzZXJ2aWNlIiwibGlzdElkIjoiNm… 12/12