IS-18106
Service Bulletin Details
Public Details for: IS-18106
Kit power steering tank convertion cummins to zf with d13 engine
- 2019 - 2018 - 2017 - 2016 - 2015 - 2014 - 2013 - 2012 - 2011 - 2010 - 2009 - 2008 -
Models from 2019
2019 PREVOST H3-41 |
2019 PREVOST H3-45 |
2019 PREVOST H3-45 VIP |
2019 PREVOST X3-45 |
2019 PREVOST X3-45 COMMUTER |
2019 PREVOST X3-45 VIP |
Models from 2018
2018 PREVOST H3-41 |
2018 PREVOST H3-45 |
2018 PREVOST H3-45 VIP |
2018 PREVOST X3-45 |
2018 PREVOST X3-45 COMMUTER |
2018 PREVOST X3-45 VIP |
2018 PREVOST X3-45 VIP ENTERTAINER |
Models from 2017
2017 PREVOST H3-41 |
2017 PREVOST H3-45 |
2017 PREVOST H3-45 VIP |
2017 PREVOST X3-45 |
2017 PREVOST X3-45 COMMUTER |
2017 PREVOST X3-45 VIP |
2017 PREVOST X3-45 VIP ENTERTAINER |
Models from 2016
2016 PREVOST H3-41 |
2016 PREVOST H3-45 |
2016 PREVOST H3-45 VIP |
2016 PREVOST X3-45 |
2016 PREVOST X3-45 COMMUTER |
2016 PREVOST X3-45 VIP |
2016 PREVOST X3-45 VIP ENTERTAINER |
Models from 2015
2015 PREVOST H3-41 |
2015 PREVOST H3-45 |
2015 PREVOST H3-45 VIP |
2015 PREVOST X3-45 |
2015 PREVOST X3-45 COMMUTER |
2015 PREVOST X3-45 VIP |
2015 PREVOST X3-45 VIP ENTERTAINER |
Models from 2014
2014 PREVOST H3-41 |
2014 PREVOST H3-45 |
2014 PREVOST H3-45 VIP |
2014 PREVOST X3-45 |
2014 PREVOST X3-45 COMMUTER |
2014 PREVOST X3-45 VIP |
2014 PREVOST X3-45 VIP ENTERTAINER |
Models from 2013
Models from 2012
Models from 2011
Models from 2010
Models from 2009
Models from 2008
IS-18106 Instruction Sheet KIT POWER STEERING TANK CONVERTION CUMMINS TO ZF WITH D13 ENGINE First Release 06-08-2023 MATERIAL Kit # IS18106-1 includes the following parts: (Model H3 before electric fan, XL-II and X3-45) Part No. Description Qty 669400 TANK ZF ASSY PWR STEERING 1 169066 CLAM, TANK H3 BEFORE ELECTRIC FAN DRIVE 1 160370 DECAL 1 5011347 HOSE #10 0.5FT 503809 HOSE, LOW PRESSURE ID 22 MM 1.3M 994557 HOSE CLAMP 25-24 2 504319 CLAMP HOSE LINER SS/CS 21-38 2 952631 CLAMP P STL ZP RUB 19 ID 1 952641 CLAMP P STL ZP RUB 34.9 ID 1 507681 BANJO BOLT M26 1 507680 BANJO UNION M22BB X M26 1 507037 BANJO WASHER M26 2 501183 A ST #8JMX#8JM 1 5011348 FH ST #10x#8JF 1 500411 WSH FL SS .260X.697X.05 (M6,1/4) 8 500958 WSH FL SS .531X1.062X.095 (M12,1/2) 1 502565 NUT HEX SS M6-1.0 4 502570 WSH LO SPT SS 6.1X11.8X1.6 (M6,#12) 4 502622 SCR CAP HEX SS NSS M6X20 FT 4 502868 SCR TC TR PH N500 #10-16 X 1/2 2 504016 CABLE TIE, NYLON BLK (LIGHT-HEAVY) 4 504751 DUAL SWIVEL SADDLE SPACER (100 POUNDS) 2 5001184 SCR TP PAN PH SS410 #12X1/2 4 5001185 SCR CAP HEX SS NSS M8-x80 1 5001341 WSH SS M8 5/16 1 5001787 NUT HEX NYRT SS M8-1.25x9.5 1 500142 WSH FL SS 6.6X22X2 (M6,1/4) 1 FI-18106 INSTRUCTION SHEET (FR) 1 IS-18106 INSTRUCTION SHEET (EN) 1 Writer: JPHDIS-18106 Page 2 / 9 Kit # IS18106-2 includes the following parts: (Model H3 with electric fan) Part No. Description Qty 669400 TANK ZF ASSY PWR STEERING 1 160048 CLAMP, TANK 3 AFTER ELECTRIC FAN DRIVE 1 5011347 HOSE #10 0.5FT 503809 HOSE, LOW PRESSURE ID 22 MM 1.3M 994557 HOSE CLAMP 25-24 2 504319 CLAMP HOSE LINER SS/CS 21-38 2 501183 A ST #8JMX#8JM 1 507681 BANJO BOLT M26 1 507680 BANJO UNION M22BB X M26 1 507682 BANJO WASHER M26 2 5011348 FH ST #10x#8JF 1 504016 CABLE TIE, NYLON BLK (LIGHT-HEAVY) 4 952631 CLAMP P STL ZP RUB 19 ID 1 952641 CLAMP P STL ZP RUB 34.9 ID 1 160370 DECAL 1 504751 DUAL SWIVEL SADDLE SPACER (100 POUNDS) 2 5001787 NUT HEX NYRT SS M8-1.25x9.5 1 502837 NUT HEXF STO N500 M8-1.25 2 5001185 SCR CAP HEX SS NSS M8-x80 1 502868 SCR TC TR PH N500 #10-16 X 1/2 2 5001341 WSH SS M8 5/16 1 FI-18106 INSTRUCTION SHEET (FR) 1 IS-18106 INSTRUCTION SHEET (EN) 1 NOTE Material can be obtained through regular channels. Writer: JPHD IS-18106 Page 3 / 9 SAFETY PRECAUTIONS • Eye protection should always be worn when working in a shop. • Rules for Personal Protection Equipment should always be respected. Wear your PPE including but not limited to the following: Safety First! PROCEDURE DANGER Park vehicle safely, apply parking brake, stop engine. Prior to working on the vehicle, set the ignition switch to the OFF position and trip the main circuit breakers equipped with a trip button. On Commuter type vehicles, set the battery master switch (master cut-out) to the OFF position. Lock out & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to your local procedure for detailed information regarding the control of hazardous energy. Writer: JPHD IS-18106 Page 4 / 9 NOTE If you have an auxiliary sump tank you must unbolt it to facilitate installation 1. Empty the power steering oil tank. 2. Disconnect the pipes from the tank. 3. Uninstall the old tank. 4. Disconnect the power steering pump supply hose. Writer: JPHD IS-18106 Page 5 / 9 5. With H3 model before electric fan, drill the structure with a ¼ bit to add the missing hole at the shown position. 6. With H3 model before electric fan, install support 169066 using bolts 502622 (4x), washers 500411 (8x), washer 500958 (1x), lock washers 502570 (4x) and nylon lock nuts 502565 (4x). 7. With H3 model after electric fans, install support 160048 using nuts 502837 (2x). Writer: JPHD IS-18106 Page 6 / 9 8. With model X3 and XL-II, remove the two studs 9. Drill four holes with a 7/32 bit. 10. Install bracket 169066 with screw 5001184 (4x) and washer 500142 (1x). Writer: JPHD IS-18106 Page 7 / 9 11. Assemble Oil Supply Hose 503809 and fitting 507680 and collar 504319. 12. Pass the hose following old routing. 13. Clean the seating surface of the power steering pump oil inlet to ensure proper seating. 14. Install the pump supply pipe using bolt 507681 and washers 506782 (2x) Writer: JPHD IS-18106 Page 8 / 9 15. Install the tank 669400 on the support with bolt 5001185 washer 5001341 nut 5001787, so that the return of the tank is facing the wall of the structure. 16. Assemble union 501183 and connector 5011348 to the return hose. 17. Check the length of hose 5011347 needed approximately 4.5 inches. 18. Attach hose 5011347 with collar 994557 (2x) to fitting and tank. 19. Attach the pump supply hose 503809 to the tank using the collar 504319. If the hose 503809 is too long, cut off the excess. Writer: JPHD IS-18106 Page 9 / 9 20. Install retaining collar 952641 on pump supply hose with screw 502868. 21. Install retaining collar 952631 on return hose with screw 502868. 22. Install the hose separators 504751 (2x) with clip 504016 (4x) on the supply hose. 23. Install decal 160370 on tank. 24. Fill the tank with oil (Dexron-IIIF, G, H or Dexron-VI) to the indicated level mark on the tank. 25. Start and stop the engine and readjust the oil level. 26. Start the engine again and test the direction. PARTS / WASTE DISPOSAL Discard waste according to applicable environmental regulations (Municipal/State[Prov.]/ Federal) Writer: JPHD