TSB-13-22-003
Service Bulletin Details
Public Details for: TSB-13-22-003
The mechatronic assembly (valve body and tcm) and the clutch assembly are now available as service parts. This tsb provides instructions for transmission overhaul that were not included in the service manual.
Models from 2011
2011 MITSUBISHI LANCER EVOLUTION |
2011 MITSUBISHI LANCER RALLIART |
2011 MITSUBISHI LANCER SPORTBACK RALLIART |
Models from 2010
2010 MITSUBISHI LANCER EVOLUTION |
2010 MITSUBISHI LANCER RALLIART |
2010 MITSUBISHI LANCER SPORTBACK RALLIART |
Models from 2009
2009 MITSUBISHI LANCER EVOLUTION |
2009 MITSUBISHI LANCER RALLIART |
2009 MITSUBISHI LANCER SPORTBACK RALLIART |
Models from 2008
2008 MITSUBISHI LANCER EVOLUTION |
Page 1 of 199 Technical Service Bulletin SUBJECT: TC−SST DIAGNOSIS AND OVERHAUL − SERVICE MANUAL REVISION No: TSB−13−22−003 DATE: March. 2013 MODEL: See Below CIRCULATE TO: [ ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ ] SALES MANAGER PURPOSE The Mechatronic assembly (valve body and TCM) and the clutch assembly are now available as service parts. This TSB provides instructions for transmission overhaul that were not included in the service manual. Clicking on blue page numbers will link to that page. AFFECTED VEHICLES 2008−2011 Lancer Evolution 2009−2011 Lancer (Ralliart Edition) 2010−2011 Lancer Sportback (Ralliart Edition) AFFECTED SERVICE MANUALS 2008−2009 Lancer Evolution, 2009−2011 Lancer (Ralliart Edition), 2010−2011 Lancer Sportback (Ralliart Edition): Group 22C − Twin Clutch−Sportronic Shift Transmission (TC−SST): S Special Tools S Diagnosis. . . . . . . . . . . 22-3 MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER . . . . . . . . . . . . . . . 22-176 TRANSAXLE CASE OIL SEAL . . . . . 22-180 ON-VEHICLE SERVICE. . . . . . . . . . . 22-170 TRANSAXLE ASSEMBLY. . . . . . . . . 22-173 OIL COOLER . . . . . . . . . . . . . . . . . . . 22-183 OIL FILTER . . . . . . . . . . . . . . . . . . . . . 22-185 OIL PAN . . . . . . . . . . . . . . . . . . . . . . . 22-174 TRANSAXLE . . . . . . . . 22-187 22-2 Page 3 of 199 TSB−13−22−003 SPECIAL TOOLS Tool M1225000300208 Tool number and name Supersession Application MB992332 Clutch remover & installer Installation of clutch assembly MB992324 Seal cover guide A Installation of seal cover MB992325 Seal cover guide B Installation of seal cover MB992323 Seal cover installer Installation of seal cover MB992311 Oil seal guide Installation of transaxle case (LH) oil seal MB992310 Oil seal installer Installation of transaxle case (LH) oil seal 22-3 Tool Tool number and name Supersession Application MB992313 Oil seal guide Installation of transaxle case (RH) oil seal MB992312 Oil seal installer Installation of transaxle case (RH) oil seal MB992314 V ring guide Installation of V ring DIAGNOSIS TC-SST TEACH-IN M1225029400204 CAUTION ! Check the Diag. Version before Teach-in. If the Diag. Version is 0000, reprogram the ECU. (The software with Diag. Version 0000 does not have Teach-in function.) ! When the mechatronic assembly is replaced, reprogram the ECU and carry out the following Teach-In. ! However, when the mechatronic assembly is replaced, after the reprogramming of the ECU the coding must be carried out before the teach-in. ! When the clutch assembly is replaced, the following Teach-In must be carried out. ! However, when the Diag. Version of TC-SST-ECU is 0001, Item No.8 is not used. ! Follow the application table below to reprogram the ECU by using an applicable software. Application table Model Model year Software version/ CFF part number Remarks Lancer Evolution 2008, 2009, 2010 2B0101/8631B001 On 08MY Lancer Evolution, after teach-in, be sure to rewrite the software from "2B0101/ (CFF: 8631B001)" to "290100/(CFF: 8631A749)". Lancer/ Lancer Sportback 2009, 2010 2B0101/8631B002 - NOTE: On vehicles after 2011 model year, observe the latest software version to reprogram the ECU. Page 6 of 199 22-4 TSB−13−22−003 TEACH-IN ITEM MECHATRONIC ASSEMBLY REPLACEMENT Mechatronic assembly replacement Confirm vehicle info. Lancer Evolution? No Yes Lancer/ Lancer Sportback RALLIART 2008 model year? No Yes Yes Reprogram ECU Reprogram ECU Coding Coding Execute teach-in for mechatronic assembly replacement Execute teach-in for mechatronic assembly replacement Rewrite software (Software for 2008 model year Lancer Evolution: 290100/(CFF: 8631A749)) End ACB00797AD MSB-11M22-001(11PT013) 5 Page 6 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 22-5 DIAGNOSIS CLUTCH ASSEMBLY REPLACEMENT Clutch assembly replacement Confirm vehicle info. Lancer Evolution? No Yes 2008 model year? Lancer/ Lancer Sportback RALLIART No Yes Yes Confirm Diag. version 0000? No Yes 0001? Reprogram ECU Reprogram ECU No Yes 0002 and thereafter? Yes Execute teach-in for clutch assembly replacement Clutch ventilation Stroke teach-in Boost teach-in Reset clutch gain Execute teach-in for clutch assembly replacement Execute teach-in for clutch assembly replacement Clutch ventilation Stroke teach-in Boost teach-in Reset clutch gain Clutch ventila ion Stroke teach-in Boost teach-in Rewrite software (Software for 2008 model year Lancer Evolution: 290100/(CFF: 8631A749)) End ACB00798AD 1. Teach-In operation type There are two types of Teach-In operation and the type to be implemented varies depending on the replacement part. TSB Revision 22-6 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Type Teach-In Mechatronic assembly replacement Page 7 of 199 TSB-13-22-003 Clutch assembly replacement A Teach-In for Shift fork Implemented Not implemented B Teach-In for Clutch Implemented Implemented NOTE: When replacing the mechatronic assembly, execute in A B order. 2. Scan tool item execution To complete each Teach-In operation, multiple it ems must be executed using scan tool (MB991958), and those items shall be executed in a designated order. 2-1. SCAN TOOL ITEM LIST Item No. Scan Tool Item Name 1 Plausibility check 2 Shift fork Teach-In 3 Line pr essure Test 4 Stroke Teach-In 5 Boost Teach-In 6 Interlock Teach-In 7 Clutch Ventilation 8 Reset clutch gain NOTE: Item No. 3 and No. 6 are displayed on the scan tool, however, those are not used. Item No.8 is not displayed when the Diag. Version of TC-SST-ECU is 0001. (Diag. Version can be checked by the Teach-In screen of scan tool.) 2-2. ITEM EXECUTION ORDER Type Teach-In Item execution order A Teach-In for Shift fork No.1 No.2 B Teach-In for Clutch No. 1 No. 7 No. 4 No.5 No.8 NOTE: Item No.8 is not displayed when the Diag. Version of TC-SST-ECU is 0001. (Diag. Version can be checked by the Teach-In screen of scan tool.) 3. Confirmation of Teach-In operation status Using the data list simultaneously displayed with Teach-In, the execution status and results can be confirmed. No. Data List Item Name Scan Tool display 100 Teach-In executing No/Pending/Yes 101 Nor mal End No/Yes 102 Abnormal End No/Yes 103 Timeout error No/Yes 104 Abort conditions error No/Yes 110 Execute last Teach-in item The previously conducted scan tool item name is displayed 111 Internal Error Data The monitoring unit No. is displayed in case of an error TSB Revision Page 8 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-7 TEACH-IN PROCEDURE NOTE: According to the transmission fluid state (fluid -filled state), Teach-In executed time is not equal. Item No.8 is not displayed when the Diag. Version of TC-SST-ECU is 0001. (Diag. Version can be checked by the Teach-In screen of M.U.T.-III.) Steps Contents 1 With the M.U.T.-III connected and the vehicle set to the condition below, execute the Teach-In. Engine: Idling Shift lever position: P range Brake pedal: Depressed Parking brake: Pulled Transmis uid temperature: 40 C to 80 C 2 Select "Special Function" of TC-SST. 3 Select "Teach-In" of Special Function. 4 According to "2-2 Item execution order", select the Item No.1: Plausibility check to execute. NOTE: Before execution, "No" is displayed in the Data list No. 100: Teach-In executing. 5 After execution, check that "Yes" is displayed in the Data list No. 100: Teach-In executing. NOTE: In a case other than the execution conditions, "Pending" is displayed in the Data list No. 100: Teach-In executing. 6 After the Teach-In (Item No.1: Plausibility check) completion, check that "No" is displayed in the Data list No. 100: Teach-In executing and execution results are displayed in the Data list No. 101 to No. 104. No.101: Normal End: On normal end, "Yes" is displayed. No.102: Abnormal End: On abnormal end, "Yes" is displayed. No.103: Timeout error: On timeout error, "Yes" is displayed No.104: Abort conditions error: In a case other than the execution conditions, "Yes" is displayed. 7 Change the item to No. 2: Shift fork Teach-In, and execute steps from 5 to 6 in the same manner. 8 Turn the ignition switch to the LOCK (OFF) position. To store the learned value in the memory, make sure that the TC-SST-ECU is shut down by turning the ignition switch OFF. 9 Start the engine again, and execute step 1 in the same manner. 10 Change the item to No. 1: Plausibility Check, and execute steps from 5 to 6 in the same manner. 11 CAUTION Item No.7: If the clutch ventilation "fails", first follow steps 12 to 15, and then steps 9 to 11.Item No.7: If the clutch ventilation "completes successfully", repeat steps 12 to 15. Change the item to No. 7: Clutch Ventilation, and execute steps from 5 to 6 in the same manner. 12 Change the item to No. 4: Stroke Teach-In, and execute steps from 5 to 6 in the same manner. 13 CAUTION Be careful with the following items when performing Item No.5: Boost Teach-In. The engine speed could be high (4,000 r/min) when the Boost Teach-In is in progress. (Depending on the transmission state, the engine speed may not be high.) Change the item to No. 5: Boost Teach-In, and execute steps from 5 to 6 in the same manner. 14 Change the item to No. 8: Reset clutch gain, and execute steps from 5 to 6 in the same manner. When the Diag. Version of TC-SST-ECU is 0001, Item No.8 is not used. 15 Turn the ignition switch to the LOCK (OFF) position. TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-8 DIAGNOSIS DIAGNOSIS FUNCTION Page 9 of 199 TSB−13−22−003 M1225000500569 FAIL-SAFE FUNCTION If an abnormality occurs to the signal of sensors, switches, solenoids, or others, TC-SST-ECU performs a control for the driver safety and system protection. The control contents are as follows. FAIL-SAFE REFERENCE TABLE Diagnostic trouble code Control content No. P0702 P1803 P1804 P1805 P1806 P1807 P1857 P1858 P185D P1866 P1868 P1872 Clutch open prohibits the vehicle from driving, and displays an occurrence of trouble to the multi information display to warn the driver. P0776 P0777 P0964 P0965 P0966 P0968 P0970 P0971 P1852 P2733 P2736 P2738 P2739 Continues driving with the current gear fixed, and an occurrence of trouble is displayed to the multi information display to warn the driver. P0715 P0716 P0753 P0758 P0841 P0842 P0843 P0846 P0847 P0848 P0973 P0974 P0976 P181B P181C P181E P181F P1820 P1821 P1822 P1823 P1824 P1825 P1826 P1827 P1828 P1829 P182A P182B P182C P182D P182E P1831 P1832 P1833 P1834 P1835 P1836 P183D P1844 P184B P1855 P1885 P1886 P1887 P1888 P2718 P2719 P2720 P2721 P2728 P2729 P2730 P2766 P2809 P2812 P2814 P2815 Drives with the odd number gear axle (1st, 3rd, 5th gear) or with the even gear axle (2nd, 4th, 6th gear), and an occurrence of trouble is displayed to the multi information display to warn the driver. P1862 P1863 P186A P186B P1876 P1877 P1878 P1879 P187A P187B P187C Drives with the gears other than the gears related to the part in trouble, and an occurrence of trouble is displayed to the multi information display to warn the driver. TSB Revision Page 10 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-9 Diagnostic trouble code No. Control content P1871 U0001 U0100 The creep driving cannot be performed, and displays an occurrence of trouble to the multi information display to warn the driver. P0746 P0963 P1870 P1871 Shift shock or shift response deterioration occurs, and displays an occurrence of trouble to the multi information display to warn the driver. P0630 P0701 P0712 P0713 P0960 P0961 P0962 P0967 P1637 P1676 P180C P1864 P1867 P186C P186D P186E P186F P1873 P1874 P1875 P1880 P1881 P1890 Normal driving can be performed, and displays an occurrence of trouble to the multi information display to warn the driver. FREEZE FRAME DATA CHECK Display items of the freeze frame data are as follows. Various data of when the diagnostic trouble code is determined is obtained, and the status of that time is stored. By analyzing each data using the scan tool, troubleshooting can be performed efficiently. FREEZE FRAME DATA REFERENCE TABLE Item No. Item Unit/Display 1 Odometer mile 2 Drive cycle Count 4 Current trouble accumulative time min 5 System power supply V 7 Clutch pressure (Odd number gears) mbar 8 Clutch pressure (Even number gears) mbar 9 Clutch status (Odd number gears) ! Inactive ! Closed (During the torque control) ! Hydraulic pressure charging ! Pre-stroke ! During hydraulic pressure relief ! Clutch not engaged ! Open ! Clutch in engagement ! Clutch in disengagement 10 Clutch status (Even number gears) ! Inactive ! Closed (During the torque control) ! Hydraulic pressure charging ! Pre-stroke ! During hydraulic pressure relief ! Clutch not engaged ! Open ! Clutch in engagement ! Clutch in disengagement TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-10 DIAGNOSIS Page 11 of 199 TSB−13−22−003 Item No. Item Unit/Display 11 Shift fork position sensor 1 mm 12 Shift fork position sensor 2 mm 13 Shift fork position sensor 3 mm 14 Shift fork position sensor 4 mm 15 Input shaft (odd) speed r/min 16 Input shaft (even) speed r/min 22 Current gear ! ! ! ! ! ! ! ! ! ! ! N 1st 2nd 3rd 4th 5th 6th R N (Odd number) N (Even number) Undefined gear 23 Target gear ! ! ! ! ! ! ! ! ! ! ! N 1st 2nd 3rd 4th 5th 6th R N (Odd number) N (Even number) Undefined gear 24 SST control mode ! NORMAL ! SPORT ! S-SPORT 25 Gear change mode ! AUTO ! Manual 26 Torque limit request (Fuel cut) ! ON ! OFF 27 Torque limit request (Throttle closing) ! ON ! OFF 28 Torque limit request (Retard) ! ON ! OFF TSB Revision Page 12 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-11 Item No. Item Unit/Display 30 Monitoring unit number (1) 31 Monitoring unit number (2) Monitoring unit No. indication(Refer to P.22-11) 32 Monitoring unit number (3) 33 Monitoring unit number (4) 34 Monitoring unit number (5) 35 Monitoring unit number (6) 36 Monitoring unit number (7) 37 Monitoring unit number (8) 39 Vehicle speed mph 40 Highside driver 1 state ! ON ! OFF 41 Highside driver 2 state ! ON ! OFF 42 Highside driver 3 state ! ON ! OFF 43 Dumper speed sensor r/min DIAGNOSTIC TROUBLE CODE CHART M1225000600544 CAUTION During diagnosis, a DTC associated with other system may be set when the ignition switch is turned ON with connector(s) disconnected. On completion, confirm all systems for DTC(s). If DTC(s) are set, erase them all. NOTE: ! The monitoring unit No. indicates the malfunction code applicable to each DTC No., and it can be confirmed by the freeze frame data (item No. 30 to No. 37). ! For the DTC No. with *, the malfunction indicator lamp lights up when the applicable DTC No. is set. ! The definition of drive cycle indicates from (Ignition switch: "ON" after starting the engine), (Ignition switch: "LOCK" (OFF)) to (Ignition switch: "ON" again). DTC No. Monitoring Diagnostic item unit No. Judgment drive cycle Reference page P0630 204 VIN not recorded 1 P.22-17 P0701 081 EEPROM system (Malfunction) 2 P.22-18 P0702 087, 088 Internal control module, monitoring processor system (Malfunction) 1 P.22-18 P0712* 136 TC-SST-ECU temperature sensor system (Output low range out) 2 P.22-19 P0713* 101 TC-SST-ECU temperature sensor system (Output high range out) 2 P.22-20 P0715* 090 Input shaft 1 (odd number gear axle) speed sensor system (Output high range out) 2 P.22-21 P0716* 114, 138 Input shaft 1 (odd number gear axle) speed sensor system (Poor performance) 2 P.22-22 P0717* 070 Input shaft 1 (odd number gear axle) speed sensor system (Output low range out) 2 P.22-23 TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-12 DIAGNOSIS Page 13 of 199 TSB−13−22−003 DTC No. Monitoring Diagnostic item unit No. Judgment drive cycle Reference page P0725 258 Engine speed signal abnormality 2 P.22-24 P0746* 107, 108 Line pressure solenoid system (Drive current range out) 1 P.22-25 P0753* 039 Shift select solenoid 1 system (Open circuit) 1 P.22-26 P0758* 042 Shift select solenoid 2 system (Open circuit) 1 P.22-26 P0776* 110, 111 Clutch cooling flow solenoid system (Drive current range out) 1 P.22-27 P0777* 112 Clutch cooling flow solenoid system (Stuck) 1 P.22-28 P0841* 117 Clutch 1 pressure sensor system (Poor performance) 2 P.22-29 P0842* 004 Clutch 1 pressure sensor system (Output low range out) 2 P.22-31 P0843* 005 Clutch 1 pressure sensor system (Output high range out) 2 P.22-31 P0846* 121 Clutch 2 pressure sensor system (Poor performance) 2 P.22-32 P0847* 006 Clutch 2 pressure sensor system (Output low range out) 2 P.22-33 P0848* 007 Clutch 2 pressure sensor system (Output high range out) 2 P.22-34 P0960* 030 Line pressure solenoid system (Open circuit) 1 P.22-35 P0961* 077 Line pressure solenoid system (Overcurrent) 1 P.22-36 P0962* 029 Line pressure solenoid system (Short to ground) 1 P.22-37 P0963* 028 Line pressure solenoid system (Short to power supply) 1 P.22-37 P0964* 033 Clutch cooling flow solenoid system (Open circuit) 1 P.22-38 P0965* 078 Clutch cooling flow solenoid system (Overcurrent) 1 P.22-39 P0966* 032 Clutch cooling flow solenoid system (Short to ground) 1 P.22-40 P0967* 031 Clutch cooling flow solenoid system (Short to power supply) 1 P.22-41 P0968* 036 Shift/cooling switching solenoid system (Open circuit) 1 P.22-41 P0970* 035 Shift/cooling switching solenoid system (Short to ground) 1 P.22-42 P0971* 034 Shift/cooling switching solenoid system (Short to power 1 supply) P.22-43 P0973* 038 Shift select solenoid 1 system (Short to ground) 1 P.22-44 P0974* 037 Shift select solenoid 1 system (Short to power supply) 1 P.22-45 P0976* 041 Shift select solenoid 2 system (Short to ground) 1 P.22-46 P0977 040 Shift select solenoid 2 system (Short to power supply) 1 P.22-46 P1637* 082 EEPROM system (DTC storing malfunction) 1 P.22-47 P1676* 109 Coding incomplete 1 P.22-48 P1802 089, 230 Shift lever system (LIN communication malfunction) 2 P.22-49 P1803 233 Shift lever system (CAN or LIN time-out error) 1 P.22-50 TSB Revision Page 14 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-13 DTC No. Monitoring Diagnostic item unit No. P1804* 024 Shift fork position sensor 1 and 2 system (Power supply 1 voltage low range out) P.22-51 P1805* 025 Shift fork position sensor 1 and 2 system (Power supply 1 voltage high range out) P.22-52 P1806* 026 Shift fork position sensor 3 and 4 system (Power supply 1 voltage low range out) P.22-53 P1807* 027 Shift fork position sensor 3 and 4 system (Power supply 1 voltage high range out) P.22-54 P1808* 105 TC-SST-ECU temperature, fluid temperature sensor system (Correlation error) 1 P.22-55 P180C 113 Clutch pressure cut spool sticking 2 P.22-56 P181B* 124 Clutch 1 (Pressure low range out) 2 P.22-57 P181C* 125 Clutch 1 (Pressure high range out) 2 P.22-58 P181E* 129 Clutch 2 (Pressure low range out) 2 P.22-59 P181F* 130 Clutch 2 (Pressure high range out) 2 P.22-61 P1820* 008 Shift fork position sensor 1 system (Voltage low range out) 1 P.22-61 P1821* 009 Shift fork position sensor 1 system (Voltage high range out) 1 P.22-63 P1822* 144 Shift fork position sensor 1 system (Output range out) 1 P.22-64 P1823* 158 Shift fork position sensor 1 system (Neutral) 1 P.22-65 P1824* 156 Shift fork position sensor 1 system (Poor performance) 2 P.22-67 P1825* 010 Shift fork position sensor 2 system (Voltage low range out) 1 P.22-68 P1826* 011 Shift fork position sensor 2 system (Voltage high range out) 1 P.22-69 P1827* 146 Shift fork position sensor 2 system (Output range out) 1 P.22-70 P1828* 218 Shift fork position sensor 2 system (Neutral) 1 P.22-71 P1829* 152 Shift fork position sensor 2 system (Poor performance) 2 P.22-73 P182A* 012 Shift fork position sensor 3 system (Voltage low range out) 1 P.22-74 P182B* 013 Shift fork position sensor 3 system (Voltage high range out) 1 P.22-75 P182C* 148 Shift fork position sensor 3 system (Output range out) 1 P.22-76 P182D* 219 Shift fork position sensor 3 system (Neutral) 1 P.22-77 P182E* 153 Shift fork position sensor 3 system (Poor performance) 2 P.22-79 P1831* 014 Shift fork position sensor 4 system (Voltage low range out) 1 P.22-80 P1832* 015 Shift fork position sensor 4 system (Voltage high range out) 1 P.22-81 TSB Revision Judgment drive cycle Reference page TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-14 DIAGNOSIS Page 15 of 199 TSB−13−22−003 DTC No. Monitoring Diagnostic item unit No. Judgment drive cycle Reference page P1833* 150 Shift fork position sensor 4 system (Output range out) 1 P.22-82 P1834* 159 Shift fork position sensor 4 system (Neutral) 1 P.22-84 P1835* 157 Shift fork position sensor 4 system (Poor performance) 2 P.22-85 P1836* 160, 172, 182, 183 Shift fork 1 malfunction 1 P.22-86 P183D* 161, 174, 184, 185 Shift fork 2 malfunction 1 P.22-88 P1844* 162, 178, 186, 187 Shift fork 3 malfunction 1 P.22-90 P184B* 163, 180, 188, 189 Shift fork 4 malfunction 1 P.22-92 P1852* 190, 191 Shift fork 1 or 2 opposite direction movement 1 P.22-94 P1855* 192, 193 Shift fork 3 or 4 opposite direction movement 1 P.22-95 P1857* 194 Odd number gear axle interlock 1 P.22-96 P1858* 195 Even number gear axle interlock 1 P.22-97 P185D 223 Clutch open not possible 1 P.22-98 P1862* 059 High side 1 system (Overcurrent) 1 P.22-99 P1863* 060 High side 1 system (Open circuit) 1 P.22-100 P1864* 061 High side 1 system (Short to power supply) 1 P.22-100 P1866* 062 High side 2 system (Overcurrent) 1 P.22-101 P1867* 063 High side 2 system (Open circuit) 1 P.22-102 P1868* 064 High side 2 system (Short to power supply) 1 P.22-103 P186A* 065 High side 3 system (Overcurrent) 1 P.22-104 P186B* 066 High side 3 system (Open circuit) 1 P.22-104 P186C* 067 High side 3 system (Short to power supply) 1 P.22-105 P186D* 173 High side 1 system (Voltage low range out) 1 P.22-106 P186E* 177 High side 2 system (Voltage low range out) 1 P.22-107 P186F* 179 High side 3 system (Voltage low range out) 1 P.22-108 P1870* 205 Engine torque signal abnormality 2 P.22-109 P1871* 203 APS system (Signal abnormality) 1 P.22-110 P1872 220 Between shift lever and TC-SST system (Q-A function abnormality) 1 P.22-111 P1873 212, 216 Clutch 1 system (Pressure abnormality) 2 P.22-112 P1874 213, 217 Clutch 2 system (Pressure abnormality) 2 P.22-113 P1875* 139, 207 Damper speed sensor system (Poor performance) 2 P.22-114 P1876 196 Gear block 1st 3 P.22-115 TSB Revision Page 16 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-15 DTC No. Monitoring Diagnostic item unit No. Judgment drive cycle Reference page P1877* 197 Gear block 2nd 2 P.22-116 P1878* 198 Gear block 3rd 2 P.22-117 P1879* 199 Gear block 4th 2 P.22-119 P187A* 200 Gear block 5th 2 P.22-120 P187B* 201 Gear block 6th 2 P.22-121 P187C 202 Gear block reverse 3 P.22-123 P1880 137 EOL Mode Active 1 P.22-124 P1881 268 Twin clutch SST control mode switch system (Malfunction) 2 P.22-125 P1885 168, 170 Shift fork 1 jump out 3 P.22-126 P1886 164, 166 Shift fork 2 jump out 3 P.22-127 P1887 165 Shift fork 3 jump out 3 P.22-128 P1888 169, 171 Shift fork 4 jump out 3 P.22-129 P1890 132 Teach-In not completed 2 P.22-130 P2718* 045 Clutch/shift pressure solenoid 1 system (Open circuit) 1 P.22-131 P2719* 079 Clutch/shift pressure solenoid 1 system (Overcurrent) 1 P.22-132 P2720* 044 Clutch/shift pressure solenoid 1 system (Short to ground) 1 P.22-133 P2721* 043 Clutch/shift pressure solenoid 1 system (Short to power 1 supply) P.22-133 P2727* 048 Clutch/shift pressure solenoid 2 system (Open circuit) 1 P.22-134 P2728* 080 Clutch/shift pressure solenoid 2 system (Overcurrent) 1 P.22-135 P2729* 047 Clutch/shift pressure solenoid 2 system (Short to ground) 1 P.22-136 P2730* 046 Clutch/shift pressure solenoid 2 system (Short to power 1 supply) P.22-137 P2733* 134 Clutch/shift switching solenoid 1, spool stuck 1 P.22-137 P2736* 051 Clutch/shift switching solenoid 1 system (Open circuit) 1 P.22-139 P2738* 050 Clutch/shift switching solenoid 1 system (Short to ground) 1 P.22-139 P2739* 049 Clutch/shift switching solenoid 1 system (Short to power 1 supply) P.22-140 P2742* 135 Fluid temperature sensor system (Output low range out) 2 P.22-141 P2743* 103 Fluid temperature sensor system (Output high range out) 2 P.22-142 P2766* 115, 240 Input shaft 2 (even number gear axle) speed sensor system (Poor performance) 2 P.22-143 P2809* 141 Clutch/shift switching solenoid 2, spool stuck 1 P.22-144 P2812* 054 Clutch/shift switching solenoid 2 system (Open circuit) 1 P.22-145 TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-16 DIAGNOSIS Page 17 of 199 TSB−13−22−003 DTC No. Monitoring Diagnostic item unit No. Judgment drive cycle Reference page P2814* 053 Clutch/shift switching solenoid 2 system (Short to ground) 1 P.22-146 P2815* 052 Clutch/shift switching solenoid 2 system (Short to power 1 supply) P.22-147 U0001* 083 Bus off 1 P.22-148 U0100* 116 Engine time-out error 1 P.22-148 U0103 123 Shift lever time-out error 1 P.22-149 U0121 122 ASC time-out error 1 P.22-150 U0136 209 AWC or ACD time-out error 1 P.22-151 U0141 120 ETACS time-out error 1 P.22-152 SYMPTOM CHART M1225005200477 CAUTION During diagnosis, a DTC associated with other system may be set when the ignition switch is turned ON with connector(s) disconnected. On completion, confirm all systems for diagnostic trouble code(s). If diagnostic trouble code(s) are set, erase them all. Symptom Inspection Reference procedure No. page The scan tool cannot communicate with TC-SST-ECU. 1 P.22-153 The driving mode cannot be changed. 2 P.22-153 Speed change with the paddle shift is impossible. 3 P.22-154 TC-SST-ECU power supply circuit malfunction 4 P.22-156 The shift lever does not operate. 5 P.22-158 Gears cannot be changed with the manual mode. 6 P.22-160 The vehicle moves with the P-range. 7 P.22-161 Slipping occurs with the D-range/R-range/manual mode, and engine racing 8 occurs during gear shifting/driving. P.22-162 The vehicle does not creep with the D-range/R-range/manual mode. 9 P.22-163 The shock is large when the vehicle is stopped and the brake pedal is released with the D-range/R-range/manual mode. 10 P.22-164 Poor acceleration 11 P.22-164 The gear shifting does not occur. (The transmission does not upshift or downshift.) 12 P.22-165 The shift shock is large. 13 P.22-166 Delay occurs when the lever is shifted N " D or N " R. 14 P.22-166 The engine stops when the lever is shifted N " D or N " R. 15 P.22-167 The vehicle moves with the N-range on the level ground. 16 P.22-168 Judder/vibration/noise 17 P.22-168 TSB Revision Page 18 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-17 DIAGNOSTIC TROUBLE CODE PROCEDURES DTC P0630: VIN not Recorded CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the chassis number is normal. (TC-SST-ECU receives chassis number information from the engine control module via CAN, and write to TC-SST-ECU.) DESCRIPTIONS OF MONITOR METHODS The chassis number is determined to be written abnormally. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of engine control module ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. Q: Is DTC No. P0630 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-18 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 19 of 199 TSB−13−22−003 DTC P0701: EEPROM System (Malfunction) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the EEPROM and RAM in the TC-SST-ECU is normal. DESCRIPTIONS OF MONITOR METHODS The EEPROM writing data is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0701 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0702: Internal control module, monitoring processor system (Malfunction) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the internal module and monitoring processor are normal. DESCRIPTIONS OF MONITOR METHODS The internal module and monitoring processor are determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) TSB Revision Page 20 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-19 ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. Q: Is DTC No. P0702 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0712: TC-SST-ECU temperature sensor system (Output low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the ECU temperature sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the ECU temperature is determined to be too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-20 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 21 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 30 seconds after turning ON the ignition switch, check that the diagnostic trouble code is reset. Q: Is DTC No. P0712 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0713: TC-SST-ECU temperature sensor system (Output high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the ECU temperature sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the ECU temperature is determined to be too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 22 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-21 STEP 2. Check whether the DTC is reset. 30 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0713 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0715: Input shaft 1 (odd number gear axle) speed sensor system (Output high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the input shaft 1 (odd number gear axle) speed sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the input shaft 1 (odd number gear axle) is determined to be too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of input shaft 1 speed sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P0715 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-22 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 23 of 199 TSB−13−22−003 DTC P0716: Input shaft 1 (odd number gear axle) speed sensor system (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the input shaft 1 (odd number gear axle) speed sensor is normal. DESCRIPTIONS OF MONITOR METHODS The rotation speed of the input shaft 1 (odd number gear axle) is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of input shaft 1 speed sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Monitoring unit No. check (1) Check the freeze frame data (item No. 30 to No. 37). (2) Check which monitoring unit (No. 114 or No. 138) is set. Q: Which monitoring unit is set, No. 114 or No. 138? No. 114 : Go to Step 4 No. 138 : Go to Step 3 STEP 3. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive the vehicle at 50 km/h (31 mph) or more. (3) Check that the DTC is reset. Q: Is DTC No.P0716 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 24 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-23 STEP 4. Check whether the DTC is reset. (1) Erase the DTC. CAUTION When driving with each gear range, check that the gear engagement is correct and the engine rotation speed does not increase abnormally after gear shifting. (2) Drive with shifting to each gear range. (3) Check that the DTC is reset. Q: Is DTC No.P0716 set? YES : Go to Step 5. NO : Intermittent malfunction. STEP 5. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the mechatronic assembly. (Refer to P.22176.) "No" : Replace the transaxle assembly. DTC P0717: Input shaft 1 (odd number gear axle) speed sensor system (Output current low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the input shaft 1 (odd number gear axle) speed sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the input shaft 1 (odd number gear axle) speed sensor is determined to be too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of input shaft 1 speed sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-24 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 25 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P0717 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0725: Engine speed signal abnormality CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU receives the periodic communication data from the engine control module via the CAN bus lines, and checks the data for abnormality. DESCRIPTIONS OF MONITOR METHODS The engine speed signal from the engine control module is determined to be abnormal. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of crankshaft position sensor ! Malfunction of engine control module ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. TSB Revision Page 26 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-25 STEP 3. Check whether the DTC is reset. After 10 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P0725 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0746: Line Pressure Solenoid System (Drive current range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the line pressure solenoid is normal. DESCRIPTIONS OF MONITOR METHODS The difference between the actual current of the line pressure solenoid and target current is large. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of line pressure solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Leave the engine idle for 15 seconds, and perform a test run of the vehicle. Then check that the DTC is reset. Q: Is DTC No. P0746 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-26 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 27 of 199 TSB−13−22−003 DTC P0753: Shift Select Solenoid 1 System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift select solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift select solenoid 1 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift select solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0753 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0758: Shift Select Solenoid 2 System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift select solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift select solenoid 2 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision Page 28 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS ! Malfunction of shift select solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-27 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0758 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0776: Clutch Cooling Flow Solenoid System (Drive current range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch cooling flow solenoid is normal. DESCRIPTIONS OF MONITOR METHODS The difference between the actual current of the clutch cooling flow solenoid and target current is large. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch cooling flow solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) TSB Revision 22-28 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 29 of 199 TSB−13−22−003 ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Leave the engine idle for 15 seconds, and perform a test run of the vehicle. Then check that the DTC is reset. Q: Is DTC No. P0776 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0777: Clutch Cooling Flow Solenoid System (Stuck) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch cooling flow solenoid is normal. DESCRIPTIONS OF MONITOR METHODS The clutch cooling flow solenoid is determined to be seized. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch cooling flow solenoid ! Insufficient fluid level ! Improper installation of mechatronic assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 30 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-29 STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Carry out the Item No. 3 (Teach-In): Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22169).) (3) With the engine idle status, check that the DTC is reset. Q: Is the DTC No. P0777 restored? or Is the line pressure test of Teach-In not completed normally ("No" is displayed in the Data list No.101: Normal End)? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Check the fluid. Q: Is the fluid level proper? YES : Go to Step 4. NO : Add the fluid. STEP 4. Check the installation status of the mechatronic assembly. Q: Is the mechatronic assembly installed correctly? YES : Go to Step 5 NO : Install the mechatronic assembly correctly. (Refer to P.22-176.) STEP 5. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, check that the DTC is reset. Q: Is DTC No.P0777 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then, go to Step 6. NO : Intermittent malfunction. STEP 6. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, check that the DTC is reset. Q: Is DTC No.P0777 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P0841: Clutch 1 Pressure Sensor System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. TSB Revision DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 pressure sensor is normal. DESCRIPTIONS OF MONITOR METHODS The difference between the allowable torque of clutch 1 and the engine torque is large. 22-30 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch 1 pressure sensor ! Malfunction of clutch assembly ! Malfunction of engine system ! Insufficient fluid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 31 of 199 TSB−13−22−003 ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Fluid check Drain the fluid and check that no bubbles, foreign material and contamination are found. Q: Is the check result normal? YES : Go to Step 4. NO : Replace the fluid. STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) Gradually accelerate the vehicle. (3) Accelerate the vehicle with the accelerator pedal fully opened. (4) Check that the DTC is reset. Q: Is DTC No.P0841 set? YES : Replace the clutch assembly. (Refer to P.22-187.) NO : Intermittent malfunction. TSB Revision Page 32 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-31 DTC P0842: Clutch 1 Pressure Sensor System (Output low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 pressure sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the clutch 1 pressure sensor is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch 1 pressure sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0842 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0843: Clutch 1 Pressure Sensor System (Output high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 pressure sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the clutch 1 pressure sensor is too high. ! Malfunction of TC-SST-ECU TSB Revision 22-32 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of clutch 1 pressure sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 33 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the diagnostic trouble code is reset. Q: Is DTC No. P0843 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0846: Clutch 2 Pressure Sensor System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 2 pressure sensor is normal. DESCRIPTIONS OF MONITOR METHODS The difference between the allowable torque of clutch 2 and the engine torque is large. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch 2 pressure sensor ! Malfunction of clutch assembly ! Malfunction of engine system ! Insufficient fluid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 34 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-33 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Fluid check Drain the fluid and check that no bubbles, foreign material and contamination are found. Q: Is the check result normal? YES : Go to Step 4. NO : Replace the fluid. STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) Gradually accelerate the vehicle. (3) Accelerate the vehicle with the accelerator pedal fully opened. (4) Check that the DTC is reset. Q: Is DTC No.P0846 set? YES : Replace the clutch assembly. (Refer to P.22-176.) NO : Intermittent malfunction. DTC P0847: Clutch 2 Pressure Sensor System (Output low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 2 pressure sensor is normal. TSB Revision DESCRIPTIONS OF MONITOR METHODS The output of the clutch 2 pressure sensor is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch 2 pressure sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-34 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) Page 35 of 199 TSB−13−22−003 ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0847 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0848: Clutch 2 Pressure Sensor System (Output high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 2 pressure sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output of the clutch 2 pressure sensor is too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch 2 pressure sensor NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 36 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-35 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0848 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0960: Line Pressure Solenoid System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the line pressure solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The line pressure solenoid circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of line pressure solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-36 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 37 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0960 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0961: Line Pressure Solenoid System (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the line pressure solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the line pressure solenoid is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of line pressure solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P0961 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 38 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-37 DTC P0962: Line Pressure Solenoid System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the line pressure solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The line pressure solenoid circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of line pressure solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0962 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0963: Line Pressure Solenoid System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the line pressure solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The line pressure solenoid circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision 22-38 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of line pressure solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 39 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P0963 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0964: Clutch Cooling Flow Solenoid System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch cooling flow solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch cooling flow solenoid circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch cooling flow solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) TSB Revision Page 40 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-39 ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0964 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0965: Clutch Cooling Flow Solenoid System (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch cooling flow solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the clutch cooling flow solenoid is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch cooling flow solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-40 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 41 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. 5 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0965 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0966: Clutch Cooling Flow Solenoid System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch cooling flow solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch cooling flow solenoid circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch cooling flow solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0966 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 42 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-41 DTC P0967: Clutch Cooling Flow Solenoid System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch cooling flow solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch cooling flow solenoid circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch cooling flow solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P0967 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0968: Shift/Cooling Switching Solenoid System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. TSB Revision DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift/cooling switching solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift/cooling switching solenoid circuit is determined to be open. 22-42 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift/cooling switching solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 43 of 199 TSB−13−22−003 ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0968 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0970: Shift/Cooling Switching Solenoid System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift/cooling switching solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift/cooling switching solenoid circuit is determined to be short to ground. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift/cooling switching solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 44 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-43 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0970 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0971: Shift/Cooling Switching Solenoid System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift/cooling switching solenoid circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift/cooling switching solenoid circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift/cooling switching solenoid NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-44 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 45 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0971 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0973: Shift Select Solenoid 1 System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift select solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift select solenoid 1 circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift select solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 46 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-45 STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0973 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0974: Shift Select Solenoid 1 System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift select solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift select solenoid 1 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift select solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P0974 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-46 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 47 of 199 TSB−13−22−003 DTC P0976: Shift Select Solenoid 2 System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift select solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift select solenoid 2 circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift select solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P0976 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P0977: Shift Select Solenoid 2 System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift select solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The shift select solenoid 2 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision Page 48 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS ! Malfunction of shift select solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-47 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P0977 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1637: EEPROM System (DTC storing malfunction) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that EEPROM in TC-SST-ECU is normal. DESCRIPTIONS OF MONITOR METHODS The EEPROM writing data is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) TSB Revision 22-48 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 49 of 199 TSB−13−22−003 ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P1637 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1676: Coding incomplete CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the coding is normal. (TCSST-ECU is a local coding.) DESCRIPTIONS OF MONITOR METHODS The coding is determined to be abnormal. (This abnormality occurs when the vehicle information has been incorrectly written to TC-SST-ECU at a factory before shipment.) PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 50 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-49 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P1676 set? YES : Perform coding (Refer to the "Scan tool operation manual" and perform coding.) or Replace the mechatronic assembly (Refer to P.22-176). NO : Intermittent malfunction. DTC P1802: Shift Lever System (LIN communication malfunction) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the CAN back-up communication (LIN) is normal. DESCRIPTIONS OF MONITOR METHODS The CAN back-up communication is determined to be abnormal. PROBABLE CAUSES ! Malfunction of the shift lever-ECU ! Malfunction of the LIN bus ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the shift lever diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. TSB Revision 22-50 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 51 of 199 TSB−13−22−003 STEP 3. Inspection of the TC-SST-ECU connector, intermediate connector, and shift lever-ECU connector Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 4. NO : Repair the defective connector. STEP 4. Check the wiring harness between TC-SST-ECU connector terminal No. 17 and shift lever-ECU connector terminal No. 16. Check the communication line for open and short circuit. Q: Is the check result normal? YES : Go to Step 5. NO : Repair the wiring harness. STEP 5. Check whether the DTC is reset. 10 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P1802 set? YES : Go to Step 6. NO : This diagnosis is complete. STEP 6. Replace the shift lever assembly, and check if the diagnostic trouble code is reset. (1) Replace the shift lever assembly. (2) Check the DTC. (3) After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. P1802 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1803: Shift Lever System (CAN, LIN Time-out Error) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the communication with the shift lever-ECU (CAN and LIN) is normal. TSB Revision DESCRIPTIONS OF MONITOR METHODS The CAN and LIN communication with the shift leverECU is determined to be abnormal. PROBABLE CAUSES ! Malfunction of the shift lever-ECU ! Malfunction of the LIN bus ! The CAN bus line is defective. ! Malfunction of TC-SST-ECU Page 52 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-51 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the shift lever diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Inspection of the TC-SST-ECU connector, intermediate connector, and shift lever-ECU connector Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 4. NO : Repair the defective connector. STEP 4. Check the wiring harness between TC-SST-ECU connector terminal No. 17 and shift lever-ECU connector terminal No. 16. Check the communication line for open and short circuit. Q: Is the check result normal? YES : Go to Step 5. NO : Repair the wiring harness. STEP 5. Check whether the DTC is reset. 30 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P1803 set? YES : Replace the shift lever assembly. NO : Intermittent malfunction. DTC P1804: Shift Fork Position Sensor 1 and 2 System (Power supply voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. TSB Revision ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the supply voltage to the shift fork position sensor 1 and 2 is normal. 22-52 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS DESCRIPTIONS OF MONITOR METHODS The supply voltage to the shift fork position sensor 1 and 2 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 1 and 2 Page 53 of 199 TSB−13−22−003 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. Q: Is DTC No. P1804 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1805: Shift Fork Position Sensor 1 and 2 System (Power supply voltage high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES DIAGNOSTIC FUNCTION TC-SST-ECU checks that the supply voltage to the shift fork position sensor 1 and 2 is normal. DESCRIPTIONS OF MONITOR METHODS The supply voltage to the shift fork position sensor 1 and 2 is too high. ! Malfunction of TC-SST-ECU TSB Revision Page 54 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS ! Malfunction of shift fork position sensor 1 and 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-53 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. Q: Is DTC No. P1805 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1806: Shift Fork Position Sensor 3 and 4 System (Power supply voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the supply voltage to the shift fork position sensor 3 and 4 is normal. DESCRIPTIONS OF MONITOR METHODS The supply voltage to the shift fork position sensor 3 and 4 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 3 and 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER TSB Revision MONITOR AND SENSOR) 22-54 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS Page 55 of 199 TSB−13−22−003 ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. Q: Is DTC No. P1806 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1807: Shift Fork Position Sensor 3 and 4 System (Power supply voltage high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the supply voltage to the shift fork position sensor 3 and 4 is normal. DESCRIPTIONS OF MONITOR METHODS The supply voltage to the shift fork position sensor 3 and 4 is too high. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 3 and 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 56 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-55 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. Q: Is DTC No. P1807 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1808: TC-SST-ECU temperature, fluid temperature sensor system (Correlation error) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the temperature sensor and the fluid temperature sensor are normal. DESCRIPTIONS OF MONITOR METHODS The difference of the output between the ECU temperature sensor and fluid temperature sensor is large. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) TSB Revision 22-56 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 57 of 199 TSB−13−22−003 ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 15 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P1808 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P180C: Clutch pressure cut spool sticking CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch pressure cut spool is normal. DESCRIPTIONS OF MONITOR METHODS The clutch pressure cut spool is determined to be seized. PROBABLE CAUSES ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 58 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-57 STEP 2. Check whether the DTC is reset. Warm up the engine and let it idle for 15 seconds. Then check that the DTC is reset. Q: Is DTC No. P180C set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P181B: Clutch 1 (Pressure low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Insufficient fluid level ! Improper installation of mechatronic assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 pressure is normal. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER DESCRIPTIONS OF MONITOR METHODS The pressure of the clutch 1 is too low. ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN MONITOR AND SENSOR) DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-58 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 59 of 199 TSB−13−22−003 STEP 2. Check whether the diagnosis code is reset. (1) Erase the DTC. (2) Carry out the Item No. 3 (Teach-In) : Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22169).) (3) With the engine idle status, check that the DTC is reset. Q: Is the DTC No. P181B restored? or Is the line pressure test of Teach-In not completed normally ("No" is displayed in the Data list No.101: Normal End)? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Check the fluid. Q: Is the fluid level proper? YES : Go to Step 4. NO : Add the fluid. STEP 4. Check the installation status of the mechatronic assembly. Q: Is the mechatronic assembly installed correctly? YES : Go to Step 5. NO : Install the mechatronic assembly correctly. (Refer to P.22-176.) STEP 5. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, check that the DTC is reset. Q: Is DTC No.P181B set? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then, go to Step 6. NO : Intermittent malfunction. STEP 6. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, check that the DTC is reset. Q: Is DTC No.P181B set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P181C: Clutch 1 (Pressure high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. TSB Revision DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 pressure is normal. DESCRIPTIONS OF MONITOR METHODS The pressure of the clutch 1 is too high. Page 60 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-59 ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After the test run, check that the DTC is reset. Q: Is DTC No. P181C set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P181E: Clutch 2 (Pressure low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 2 pressure is normal. DESCRIPTIONS OF MONITOR METHODS The pressure of the clutch 2 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Insufficient fluid level ! Improper installation of mechatronic assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) TSB Revision 22-60 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 61 of 199 TSB−13−22−003 ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Carry out the Item No. 3 (Teach-In): Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22169).) (3) With the engine idle status, check that the DTC is reset. Q: Is the DTC No. P181E restored? or Is the line pressure test of Teach-In not completed normally ("No" is displayed in the Data list No.101: Normal End)? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Check the fluid. Q: Is the fluid level proper? YES : Go to Step 4. NO : Add the fluid. STEP 4. Check the installation status of the mechatronic assembly. Q: Is the mechatronic assembly installed correctly? YES : Go to Step 5. NO : Install the mechatronic assembly correctly. (Refer to P.22-176.) STEP 5. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, check that the DTC is reset. Q: Is DTC No.P181E set? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then, go to Step 6. NO : Intermittent malfunction. STEP 6. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, check that the DTC is reset. Q: Is DTC No.P181E set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 62 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-61 DTC P181F: Clutch 2 (Pressure high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 2 pressure is normal. DESCRIPTIONS OF MONITOR METHODS The pressure of the clutch 2 is too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After the test run, check that the DTC is reset. Q: Is DTC No. P181F set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1820: Shift Fork Position Sensor 1 System (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 1 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 1 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision 22-62 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of shift fork position sensor 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 63 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1820 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P1820 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 64 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-63 DTC P1821: Shift Fork Position Sensor 1 System (Voltage high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 1 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 1 is too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1821 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. TSB Revision 22-64 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 65 of 199 TSB−13−22−003 STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P1821 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1822: Shift Fork Position Sensor 1 System (Output range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the shift fork position sensor 1 is normal. DESCRIPTIONS OF MONITOR METHODS The output of the shift fork position sensor 1 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 66 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-65 STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P1822 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check the DTC. Q: Is DTC No.P1822 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1823: Shift Fork Position Sensor 1 System (Neutral) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 1 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 1 is determined to be abnormal. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN 22-66 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 67 of 199 TSB−13−22−003 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 3rd gear, check that the DTC is reset. Q: Is DTC No.P1823 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool diagnostic trouble code Check if a shift fork and shift fork position sensor-related DTC No. other than P1823 is stored. Q: Is the DTC set? YES : Go to Step 5. NO : Go to Step 4. STEP 4. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 5. STEP 5. Replace the mechatronic assembly, and check if the DTC is reset. After driving in the 3rd gear, check that the DTC is reset. Q: Is DTC No.P1823 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 68 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-67 DTC P1824: Shift Fork Position Sensor 1 System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 1 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 1 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P1824 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. TSB Revision 22-68 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 69 of 299 TSB−13−22−003 STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check the DTC. Q: Is DTC No.P1824 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1825: Shift Fork Position Sensor 2 System (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 2 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 2 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1825 set? YES : Go to Step 3. NO : Intermittent malfunction. TSB Revision Page 70 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-69 STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P1825 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1826: Shift Fork Position Sensor 2 System (Voltage high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 2 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 2 is too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-70 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 71 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1826 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P1826 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1827: Shift Fork Position Sensor 2 System (Output range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the shift fork position sensor 2 is normal. DESCRIPTIONS OF MONITOR METHODS The output of the shift fork position sensor 2 is determined to be abnormal. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 72 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-71 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 5th gear, check that the DTC is reset. Q: Is DTC No. P1827 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTCe is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 5th gear. (3) Check the DTC. Q: Is DTC No.P1827 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1828: Shift Fork Position Sensor 2 System (Neutral) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 2 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 2 is determined to be abnormal. ! Malfunction of TC-SST-ECU TSB Revision 22-72 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of shift fork position sensor 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 73 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 3rd gear, check that the DTC is reset. Q: Is DTC No.P1828 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool diagnostic trouble code Check if a shift fork and shift fork position sensor-related DTC No. other than P1828 is stored. Q: Is the DTC set? YES : Go to Step 5. NO : Go to Step 4. STEP 4. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 5. STEP 5. Replace the mechatronic assembly, and check if the DTC is reset. After driving in the 3rd gear, check that the DTCe is reset. Q: Is DTC No.P1828 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 74 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-73 DTC P1829: Shift Fork Position Sensor 2 System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 2 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 2 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 5th gear, check that the DTC is reset. Q: Is DTC No. P1829 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. TSB Revision 22-74 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 75 of 199 TSB−13−22−003 STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 5th gear. (3) Check the DTC. Q: Is DTC No.P1829 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P182A: Shift Fork Position Sensor 3 System (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 3 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 3 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 3 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P182A set? YES : Go to Step 3. NO : Intermittent malfunction. TSB Revision Page 76 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-75 STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P182A set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P182B: Shift Fork Position Sensor 3 System (Voltage high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 3 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 3 is too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 3 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-76 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 77 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P182B set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P182B set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P182C: Shift Fork Position Sensor 3 System (Output range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the shift fork position sensor 3 is normal. DESCRIPTIONS OF MONITOR METHODS The output of the shift fork position sensor 3 is determined to be abnormal. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 3 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 78 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS 22-77 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 6th gear, check that the DTC is reset. Q: Is DTC No. P182C set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 6th gear. (3) Check the DTC. Q: Is DTC No.P182C set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P182D: Shift Fork Position Sensor 3 System (Neutral) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 3 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 3 is determined to be abnormal. ! Malfunction of TC-SST-ECU TSB Revision 22-78 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of shift fork position sensor 3 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 79 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 6th gear, check that the DTC is reset. Q: Is DTC No. P182D set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool diagnostic trouble code Check if a shift fork and shift fork position sensor-related DTC No. other than P182D is stored. Q: Is the DTC set? YES : Go to Step 5. NO : Go to Step 4. STEP 4. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 5. TSB Revision Page 80 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-79 STEP 5. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 6th gear. (3) Check the DTC. Q: Is DTC No.P182D set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P182E: Shift Fork Position Sensor 3 System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 3 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 3 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 3 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 6th gear, check that the DTC is reset. Q: Is DTC No. P182E set? YES : Go to Step 3. NO : Intermittent malfunction. TSB Revision 22-80 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 81 of 199 TSB−13−22−003 STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 6th gear. (3) Check the DTC. Q: Is DTC No.P182E set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1831: Shift Fork Position Sensor 4 System (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 4 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 4 is too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 82 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-81 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1831 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P1831 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1832: Shift Fork Position Sensor 4 System (Voltage high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the voltage of the shift fork position sensor 4 is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the shift fork position sensor 4 is too high. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN 22-82 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 83 of 199 TSB−13−22−003 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1832 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Perform a test run of the vehicle. (3) Check the DTC. Q: Is DTC No.P1832 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1833: Shift Fork Position Sensor 4 System (Output range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the shift fork position sensor 4 is normal. DESCRIPTIONS OF MONITOR METHODS The output of the shift fork position sensor 4 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision Page 84 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 DIAGNOSIS ! Malfunction of shift fork position sensor 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-83 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 4th gear, check that the DTC is reset. Q: Is DTC No. P1833 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 4th gear. (3) Check the DTC. Q: Is DTC No.P1833 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision 22-84 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 85 of 199 TSB−13−22−003 DTC P1834: Shift Fork Position Sensor 4 System (Neutral) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 4 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 4 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 6th gear, check that the DTC is reset. Q: Is DTC No. P1834 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool diagnostic trouble code Check if a shift fork and shift fork position sensor-related DTC No. other than P1834 is stored. Q: Is the DTC set? YES : Go to Step 5. NO : Go to Step 4. TSB Revision Page 86 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-85 STEP 4. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 5. STEP 5. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 6th gear. (3) Check the DTC. Q: Is DTC No.P1834 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1835: Shift Fork Position Sensor 4 System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift fork position sensor 4 is normal. DESCRIPTIONS OF MONITOR METHODS The shift fork position sensor 4 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of shift fork position sensor 4 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-86 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 87 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 4th gear, check that the DTC is reset. Q: Is DTC No. P1835 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 4. STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 4th gear. (3) Check the DTC. Q: Is DTC No.P1835 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1836: Shift Fork 1 Malfunction CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 1 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 1 is determined to be abnormal. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 88 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-87 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Monitoring unit No. check (1) Check the freeze frame data (item No. 30 to No. 37). (2) Check which monitoring unit (No. 160, No. 172, No. 182, or No. 183) is set. Q: Which monitoring unit is set, No. 160, No. 172, No. 182, or No. 183? No. 160 : Go to Step 4 Other than No. 160 : Go to Step 3 STEP 3. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifting to each gear range. (3) Check that the DTC is reset. Q: Is DTC No.P1836 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P1836 set? YES : Go to Step 5. NO : Intermittent malfunction. TSB Revision 22-88 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 89 of 199 TSB−13−22−003 STEP 5. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 6. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) STEP 6. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 7. STEP 7. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check the DTC. Q: Is DTC No.P1836 set? YES : Replace the transaxlen assembly. NO : This diagnosis is complete. DTC P183D: Shift Fork 2 Malfunction CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 2 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 2 is determined to be abnormal. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 90 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-89 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Monitoring unit No. check (1) Check the freeze frame data (item No. 30 to No. 37). (2) Check which monitoring unit (No. 161, No. 174, No. 184, or No. 185) is set. Q: Which monitoring unit is set, No. 161, No. 174, No. 184, or No. 185? No. 161 : Go to Step 4 Other than No. 161 : Go to Step 3 STEP 3. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifting to each gear range. (3) Check that the DTC is reset. Q: Is DTC No.P183D set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive in the 3rd gear. (3) Check that the DTC is reset. Q: Is DTC No.P183D set? YES : Go to Step 5. NO : Intermittent malfunction. STEP 5. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 6. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) TSB Revision 22-90 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 91 of 199 TSB−13−22−003 STEP 6. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 7. STEP 7. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 3rd gear. (3) Check the DTC. Q: Is DTC No.P183D set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1844: Shift Fork 3 Malfunction CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 3 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 3 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 92 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-91 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Monitoring unit No. check (1) Check the freeze frame data (item No. 30 to No. 37). (2) Check which monitoring unit (No. 162, No. 178, No. 186, or No. 187) is set. Q: Which monitoring unit is set, No. 162, No. 178, No. 186, or No. 187? No. 162 : Go to Step 4 Other than No. 162 : Go to Step 3 STEP 3. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifting to each gear range. (3) Check that the DTC is reset. Q: Is DTC No.P1844 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive in the 6th gear. (3) Check that the DTC is reset. Q: Is DTC No.P1844 set? YES : Go to Step 5. NO : Intermittent malfunction. STEP 5. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 6. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) TSB Revision 22-92 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 93 of 199 TSB−13−22−003 STEP 6. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 7. STEP 7. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 6th gear. (3) Check the DTC. Q: Is DTC No.P1844 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P184B: Shift Fork 4 Malfunction CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 4 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 4 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 94 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-93 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Monitoring unit No. check (1) Check the freeze frame data (item No. 30 to No. 37). (2) Check which monitoring unit (No. 163, No. 180, No. 188, or No. 189) is set. Q: Which monitoring unit is set, No. 163, No. 180, No. 188, or No. 189? No. 163 : Go to Step 4 Other than No. 163 : Go to Step 3 STEP 3. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifting to each gear range. (3) Check that the DTC is reset. Q: Is DTC No.P184B set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive in the 4th gear. (3) Check that the DTC is reset. Q: Is DTC No.P184B set? YES : Go to Step 5. NO : Intermittent malfunction. STEP 5. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 6. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) TSB Revision 22-94 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 95 of 199 TSB−13−22−003 STEP 6. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Go to Step 7. STEP 7. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive in the 4th gear. (3) Check the DTC. Q: Is DTC No.P184B set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1852: Shift Fork 1 or 2 opposite direction movement CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork is normal. DESCRIPTIONS OF MONITOR METHODS The movements of the shift fork 1 and 2 are determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of valve body NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 96 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-95 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 1 second or more.) (3) Check that the DTC is reset. Q: Is the DTC No. P1852 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1855: Shift Fork 3 or 4 opposite direction movement CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork is normal. DESCRIPTIONS OF MONITOR METHODS The movements of the shift fork 3 and 4 are determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of valve body NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-96 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 97 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. After driving in the 4th gear, check that the DTC is reset. Q: Is the DTC No. P1855 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1857: Odd number gear axle interlock CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. DESCRIPTIONS OF MONITOR METHODS The two gears are determined to be engaged in the odd number gear range. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) With the ignition switch ON, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No. P1857 set? YES : Go to Step 4. NO : Go to Step 3. TSB Revision Page 98 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-97 STEP 3. Check whether the DTC is reset. (1) Drive with shifting to each gear range. (Hold each gear range for 5 seconds or more.) (2) Check that the DTC is reset. Q: Is DTC No.P1857 set? YES : Go to Step 4. NO : Intermittent malfunction. STEP 4. Scan tool diagnostic trouble code Check if any code from P1836, P183D, P1844, or P184B is set in addition to the DTC No. P1857. Q: Check if any code from P1836, P183D, P1844, or P184B is set in addition to the DTC No. P1857. YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Replace the transaxle assembly. DTC P1858: Even number gear axle interlock CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. DESCRIPTIONS OF MONITOR METHODS The two gears are determined to be engaged in the even number gear range. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-98 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 99 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifting to each gear range. (Hold each gear range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P1858 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool diagnostic trouble code Check if any code from P1836, P183D, P1844, or P184B is set in addition to the DTC No. P1858. Q: Check if any code from P1836, P183D, P1844, or P184B is set in addition to the DTC No. P1858. YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Replace the transaxle assembly. DTC P185D: Clutch open not possible CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 and 2 are normal. DESCRIPTIONS OF MONITOR METHODS The disengagement of the clutch 1 and 2 are determined to be impossible. PROBABLE CAUSES ! Malfunction of clutch assembly DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 100 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-99 STEP 2. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. P185D set? YES : Replace the clutch assembly. (Refer to P.22-187.) NO : Intermittent malfunction. DTC P1862: High side 1 system (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the high side 1 is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1862 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-100 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 101 of 199 TSB−13−22−003 DTC P1863: High side 1 system (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The high side 1 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1863 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1864: High side 1 system (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The high side 1 circuit is determined to be short to power supply. ! Malfunction of TC-SST-ECU TSB Revision Page 102 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION 22-101 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1864 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1866: High side 2 system (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the high side 2 is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) TSB Revision 22-102 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 103 of 199 TSB−13−22−003 ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1866 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1867: High side 2 system (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The high side 2 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 104 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-103 STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1867 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1868: High side 2 system (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The high side 2 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1868 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-104 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 105 of 199 TSB−13−22−003 DTC P186A: High side 3 system (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 3 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the high side 3 is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. P186A set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P186B: High side 3 system (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. TSB Revision DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 3 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The high side 3 circuit is determined to be open. Page 106 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-105 ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P186B set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P186C: High side 3 system (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 3 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The high side 3 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) TSB Revision 22-106 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 107 of 199 TSB−13−22−003 ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. P186C set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P186D: High side 1 system (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the high side 1 circuit is determined to be too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of power supply circuit (open circuit) NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 108 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-107 STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. After 10 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P186D set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P186E: High side 2 system (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the high side 2 circuit is determined to be too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of power supply circuit (open circuit) NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-108 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 109 of 199 TSB−13−22−003 STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. After 10 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P186E set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P186F: High side 3 system (Voltage low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the high side 3 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The voltage of the high side 3 circuit is determined to be too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of power supply circuit (open circuit) NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 110 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-109 STEP 2. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) After repairing the power supply circuit, go to Step 3. STEP 3. Check whether the DTC is reset. After 10 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P186F set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1870: Engine torque signal abnormality CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU receives the periodic communication data from the engine control module via the CAN bus lines, and checks the data for abnormality. DESCRIPTIONS OF MONITOR METHODS The engine torque signal from the engine control module is determined to be abnormal. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of engine control module ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-110 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 111 of 199 TSB−13−22−003 STEP 2. Scan tool diagnostic trouble code. Check if the diagnostic trouble code is set to the system other than TC-SST. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Scan tool diagnostic trouble code. After 15 seconds with the engine idle status, check that the diagnostic trouble code for engine is set. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 4. STEP 4. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No.P1870 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1871: APS system (Signal abnormality) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU receives the periodic communication data from the engine control module via the CAN bus lines, and checks the data for abnormality. DESCRIPTIONS OF MONITOR METHODS The APS signal from the engine control module is determined to be abnormal. PROBABLE CAUSES ! The CAN bus line is defective. ! APS malfunction ! Malfunction of engine control module ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 112 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-111 STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code. Check if the diagnostic trouble code is set to the system other than TC-SST. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Scan tool diagnostic trouble code. After 15 seconds with the engine idle status, check that the diagnostic trouble code for engine is set. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 4. STEP 4. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No.P1871 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1872: Between shift lever and TC-SST system (Q-A function abnormality) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the shift lever-ECU is normal. DESCRIPTIONS OF MONITOR METHODS The shift lever-ECU is determined to be abnormal. PROBABLE CAUSES ! Malfunction of the shift lever-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-112 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 113 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the shift lever diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Replace the shift lever assembly, and check if the diagnostic trouble code is reset. (1) Replace the shift lever assembly. (2) Check the DTC. Q: Is DTC No. P1872 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1873: Clutch 1 System (Pressure abnormality) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS The clutch 1 pressure is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch assembly ! Malfunction of engine system DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 1 pressure is normal. DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 114 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-113 STEP 2. Scan tool diagnostic trouble code. Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. After 30 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No.P1873 set? YES : Replace the clutch assembly. (Refer to P.22-187.) After replacing the clutch assembly, go to Step 4. NO : Intermittent malfunction. STEP 4. Check whether the DTC is reset. After 30 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No.P1873 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1874: Clutch 2 System (Pressure abnormality) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS The clutch 2 pressure is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch assembly ! Malfunction of engine system DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch 2 pressure is normal. DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-114 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 115 of 199 TSB−13−22−003 STEP 2. Scan tool diagnostic trouble code. Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. After 30 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No.P1874 set? YES : Replace the clutch assembly. (Refer to P.22-187.) After replacing the clutch assembly, go to Step 4. NO : Intermittent malfunction. STEP 4. Check whether the DTC is reset. After 30 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No.P1874 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P1875: Damper Speed Sensor System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the damper (closer to the engine than input shaft) is normal. DESCRIPTIONS OF MONITOR METHODS The damper speed sensor is determined to be abnormal. PROBABLE CAUSES ! Malfunction of damper speed sensor ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 116 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-115 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. With the vehicle stopped, hold a specific accelerator pedal angle for 20 seconds, and check that the DTC is reset. Q: Is DTC No.P1875 set? YES : Replace the transaxle assembly. NO : Intermittent malfunction. DTC P1876: Gear Block 1st CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. DESCRIPTIONS OF MONITOR METHODS The engagement of the 1st gear is determined to be impossible. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! Malfunction of clutch assembly DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-116 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 117 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P1876 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check the DTC. Q: Is DTC No.P1876 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1877: Gear Block 2nd CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. DESCRIPTIONS OF MONITOR METHODS The engagement of the 2nd gear is determined to be impossible. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! Malfunction of clutch assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN Page 118 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-117 DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 2nd gear. (3) Check that the DTC is reset. Q: Is DTC No.P1877 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) Drive with shifted in the 2nd gear. (3) Check the DTC. Q: Is DTC No.P1877 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1878: Gear Block 3rd CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. TSB Revision ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. 22-118 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. Page 119 of 199 TSB−13−22−003 ! Malfunction of clutch assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. DESCRIPTIONS OF MONITOR METHODS The engagement of the 3rd gear is determined to be impossible. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN MONITOR AND SENSOR) DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 3rd gear. (3) Check that the DTC is reset. Q: Is DTC No.P1878 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) TSB Revision Page 120 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-119 STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) Drive with shifted in the 3rd gear. (3) Check the DTC. Q: Is DTC No.P1878 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1879: Gear Block 4th CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. DESCRIPTIONS OF MONITOR METHODS The engagement of the 4th gear is determined to be impossible. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! Malfunction of clutch assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 4th gear. (3) Check that the DTC is reset. Q: Is DTC No.P1879 set? YES : Go to Step 3. NO : Intermittent malfunction. TSB Revision 22-120 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 121 of 199 TSB−13−22−003 STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4 "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) Drive with shifted in the 4th gear. (3) Check the DTC. Q: Is DTC No.P1879 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P187A: Gear Block 5th CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! Malfunction of clutch assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER DESCRIPTIONS OF MONITOR METHODS The engagement of the 5th gear is determined to be impossible. ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN MONITOR AND SENSOR) DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 122 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-121 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 5th gear. (3) Check that the DTC is reset. Q: Is DTC No.P187A set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) Drive with shifted in the 5th gear. (3) Check the DTC. Q: Is DTC No.P187A set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P187B: Gear Block 6th CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. TSB Revision DESCRIPTIONS OF MONITOR METHODS The engagement of the 6th gear is determined to be impossible. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! Malfunction of clutch assembly NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. 22-122 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER Page 123 of 199 TSB−13−22−003 ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN MONITOR AND SENSOR) DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 6th gear. (3) Check that the DTC is reset. Q: Is DTC No.P187B set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) Drive with shifted in the 6th gear. (3) Check the DTC. Q: Is DTC No.P187B set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 124 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-123 DTC P187C: Gear Block Reverse CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the gear engagement is normal. DESCRIPTIONS OF MONITOR METHODS The engagement of the reverse gear is determined to be impossible. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST gear ! Malfunction of clutch assembly DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P187C set? YES : Go to Step 3. NO : Intermittent malfunction STEP 3. Scan tool Teach-In (1) Carry out the Item No.3: Line pressure Test. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Go to Step 4. "No" : DTC No. P181B: Carry out the troubleshooting for the DTC No. P181B: Clutch 1 (Pressure low range out). (Refer to P.22-57.) TSB Revision 22-124 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 124 of 199 TSB−13−22−003 STEP 4. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D " R " P. (Hold each range for 5 seconds or more.) (3) Check the DTC. Q: Is DTC No.P187C set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P1880: EOL Mode Active CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the TC-SST setting mode is normal. DESCRIPTIONS OF MONITOR METHODS The TC-SST setting mode is determined to be EOL (end of line) mode. PROBABLE CAUSES ! The setting mode changeover mistake when TCSST is shipped. ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P1880 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 126 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-125 DTC P1881: Twin clutch SST control mode switch system (Malfunction) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS "+" and " " signals of the twin clutch SST control mode switch is determined to be stuck on. PROBABLE CAUSES ! Twin clutch SST control mode switch malfunction ! Malfunction of TC-SST-ECU DIAGNOSTIC FUNCTION TC-SST-ECU checks that the twin clutch SST control mode switch is normal. DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P1881 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Twin clutch SST control mode switch check Q: Is the check result normal? YES : Go to Step 4. NO : Replace the twin clutch SST control mode switch. STEP 4. Shift lever assembly replacement (1) Replace the shift lever assembly. (2) Check if the DTC is set. Q: Is DTC No. P1881 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-126 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 127 of 199 TSB−13−22−003 DTC P1885: SHIFT FORK 1 JUMP OUT CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 1 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 1 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork ! Malfunction of valve body DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 1st gear and reverse. (3) Check that the DTC is reset. Q: Is DTC No.P1885 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive with shifted in the 1st gear and reverse. (3) Check the DTC. Q: Is DTC No.P1885 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 128 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-127 DTC P1886: SHIFT FORK 2 JUMP OUT CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 2 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 2 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork ! Malfunction of valve body DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 3rd gear and 5th gear. (3) Check that the DTC is reset. Q: Is DTC No.P1886 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive with shifted in the 3rd gear and 5th gear. (3) Check the DTC. Q: Is DTC No.P1886 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision 22-128 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 129 of 199 TSB−13−22−003 DTC P1887: SHIFT FORK 3 JUMP OUT CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 3 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 3 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork ! Malfunction of valve body DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 6th gear. (3) Check that the DTC is reset. Q: Is DTC No.P1887 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive with shifted in the 6th gear. (3) Check the DTC. Q: Is DTC No.P1887 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision Page 130 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-129 DTC P1888: SHIFT FORK 4 JUMP OUT CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the movement of the shift fork 4 is normal. DESCRIPTIONS OF MONITOR METHODS The movement of the shift fork 4 is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of TC-SST shift fork ! Malfunction of valve body DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifted in the 2nd gear and 4th gear. (3) Check that the DTC is reset. Q: Is DTC No.P1888 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) Drive with shifted in the 2nd gear and 4th gear. (3) Check the DTC. Q: Is DTC No.P1888 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. TSB Revision 22-130 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 131 of 199 TSB−13−22−003 DTC P1890 TEACH-IN NOT COMPLETED CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS It is judged that Teach-In is not completed normally. PROBABLE CAUSES ! Teach-In not completed ! Malfunction of TC-SST-ECU ! Malfunction of clutch assembly DIAGNOSTIC FUNCTION TC-SST-ECU checks that Teach-In is completed normally. DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. (1) Erase the DTC. (2) After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No.P1890 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Scan tool Teach-In (1) Perform Teach-In (the same item as the mechatronic assembly replacement). (Refer to P.22-3.) (2) After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No.P1890 set? YES : Go to Step 4. NO : Intermittent malfunction. TSB Revision Page 132 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-131 STEP 4. Replace the mechatronic assembly, and check if the DTC is reset. (1) Replace the mechatronic assembly. (Refer to P.22-176.) (2) After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No.P1890 set? YES : Go to Step 5. NO : This diagnosis is complete. STEP 5. Replace the clutch assembly, and check if the DTC is reset. (1) Replace the clutch assembly. (Refer to P.22-187.) (2) After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No.P1890 set? YES : Replace the transaxle assembly. NO : This diagnosis is complete. DTC P2718: Clutch/Shift Pressure Solenoid 1 System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift pressure solenoid 1 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-132 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 133 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2718 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2719: Clutch/Shift Pressure Solenoid 1 System (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the clutch/shift pressure solenoid 1 is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After 5 or more seconds have passed with the engine idle status, check that the DTC is reset. Q: Is DTC No. P2719 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 134 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-133 DTC P2720: Clutch/Shift Pressure Solenoid 1 System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift pressure solenoid 1 circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2720 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2721: Clutch/Shift Pressure Solenoid 1 System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift pressure solenoid 1 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision 22-134 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of clutch/shift pressure solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 135 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2721 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2727: Clutch/Shift Pressure Solenoid 2 System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift pressure solenoid 2 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable TSB Revision Page 136 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-135 ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2727 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2728: Clutch/Shift Pressure Solenoid 2 System (Overcurrent) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The supply current to the clutch/shift pressure solenoid 2 is determined to be overcurrent. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-136 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 137 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2728 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2729: Clutch/Shift Pressure Solenoid 2 System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift pressure solenoid 2 circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2729 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 138 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-137 DTC P2730: Clutch/Shift Pressure Solenoid 2 System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift pressure solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift pressure solenoid 2 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift pressure solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2730 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2733: Clutch/Shift Switching Solenoid 1, spool stuck CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 1 is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 1 is determined to be seized. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision 22-138 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Insufficient fluid level ! Malfunction of clutch/shift switching solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 139 of 199 TSB−13−22−003 ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. WARNING During inspection, the vehicle might move suddenly or the engine might stop. Be sure to depress the brake pedal securely. In addition, perform the vehicle inspection in a safe place isolated from people or objects. (1) With the brake pedal pressed, start the engine. (2) With the engine idle status, operate the shift lever in the following sequence: P " R " D. (Hold each range for 1 seconds or more.) (3) Check that the DTC is reset. Q: Is DTC No.P2733 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Check the fluid. Q: Is the fluid level proper? YES : Go to Step 4. NO : Add the fluid. STEP 4. Check the installation status of the mechatronic assembly. Q: Is the mechatronic assembly installed correctly? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Install the mechatronic assembly correctly. (Refer to P.22-176.) TSB Revision Page 140 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-139 DTC P2736: Clutch/Shift Switching Solenoid 1 System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 1 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift switching solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2736 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2738: Clutch/Shift Switching Solenoid 1 System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 1 circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU TSB Revision 22-140 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! Malfunction of clutch/shift switching solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. Page 141 of 199 TSB−13−22−003 ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN ! MONITOR EXECUTION DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2738 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2739: Clutch/Shift Switching Solenoid 1 System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 1 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 1 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift switching solenoid 1 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable TSB Revision Page 142 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-141 ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2739 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2742: Fluid Temperature Sensor System (Output low range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the fluid temperature sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output is determined to be too low. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-142 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 143 of 199 TSB−13−22−003 STEP 2. Check whether the DTC is reset. 30 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P2742 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2743: Fluid Temperature Sensor System (Output high range out) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the output of the fluid temperature sensor is normal. DESCRIPTIONS OF MONITOR METHODS The output is determined to be too high. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 30 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. P2743 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 144 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-143 DTC P2766: Input Shaft 2 (Even number gear axle) Speed Sensor System (Poor performance) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the input shaft sensor 2 is normal. DESCRIPTIONS OF MONITOR METHODS The even number gear side input shaft speed (revolution) is determined to be abnormal. PROBABLE CAUSES ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Monitoring unit No. check (1) Check the freeze frame data (item No. 30 to No. 37). (2) Check which monitoring unit (No. 115 or No. 240) is set. Q: Which monitoring unit is set, No. 115 or No. 240? No. 115 : Go to Step 4 No. 240 : Go to Step 3 STEP 3. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive the vehicle at 50 km/h (31 mph) or more. (3) Check that the DTC is reset. Q: Is DTC No.P2766 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-144 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 145 of 199 TSB−13−22−003 STEP 4. Check whether the DTC is reset. (1) Erase the DTC. (2) Drive with shifting to each gear range. (3) Check that the DTC is reset. Q: Is DTC No.P2766 set? YES : Go to Step 5. NO : Intermittent malfunction. STEP 5. Scan tool Teach-In (1) Carry out the Item No. 1: Plausibility check. (Refer to Special Function (Teach-In Reference Table P.22-169).) (2) After Teach-In, check which result ("Yes" or "No") is displayed in the Data list No. 101: Normal End. (Refer to Special Function (Teach-In Reference Table P.22-169).) Q: Which is displayed, "Yes" or "No"? "Yes" : Replace the transaxle assembly. "No" : Replace the mechatronic assembly. (Refer to P.22176.) DTC P2809: Clutch/Shift Switching Solenoid 2, spool stuck CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 2 is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 2 is determined to be seized. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Insufficient fluid level ! Malfunction of clutch/shift switching solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 146 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-145 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 4th gear, check that the DTC is reset. Q: Is DTC No. P2809 set? YES : Go to Step 3. NO : Intermittent malfunction. STEP 3. Check the fluid. Q: Is the fluid level proper? YES : Go to Step 4. NO : Add the fluid. STEP 4. Check the installation status of the mechatronic assembly. Q: Is the mechatronic assembly installed correctly? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Install the mechatronic assembly correctly. (Refer to P.22-176.) DTC P2812: Clutch/Shift Switching Solenoid 2 System (Open circuit) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 2 circuit is determined to be open. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift switching solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable TSB Revision 22-146 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 147 of 199 TSB−13−22−003 ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. After driving in the 4th gear, check that the DTC is reset. Q: Is DTC No. P2812 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2814: Clutch/Shift Switching Solenoid 2 System (Short to ground) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 2 circuit is determined to be short to ground. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift switching solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 148 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-147 STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2814 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC P2815: Clutch/Shift Switching Solenoid 2 System (Short to power supply) CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DIAGNOSTIC FUNCTION TC-SST-ECU checks that the clutch/shift switching solenoid 2 circuit is normal. DESCRIPTIONS OF MONITOR METHODS The clutch/shift switching solenoid 2 circuit is determined to be short to power supply. PROBABLE CAUSES ! Malfunction of TC-SST-ECU ! Malfunction of clutch/shift switching solenoid 2 NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. Q: Is DTC No. P2815 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision 22-148 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 149 of 199 TSB−13−22−003 DTC U0001: Bus-off CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS TC-SST-ECU ceases communication (bus-off). ! Malfunction of TC-SST-ECU NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model year. ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN PROBABLE CAUSES ! The CAN bus line is defective. DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Check whether the DTC is reset. 30 seconds after turning ON the ignition switch, check that the DTC is reset. Q: Is DTC No. U0001 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC U0100: Engine Time-out Error CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. NOTE: For the OBD-II items below, refer to the service manuals of the appropriate model and model TSB Revision DESCRIPTIONS OF MONITOR METHODS The periodic communication data from the engine control module cannot be received. PROBABLE CAUSES ! The CAN bus line is defective. ! ECM malfunction ! Malfunction of TC-SST-ECU year. Page 150 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS ! MONITOR EXECUTION ! MONITOR EXECUTION CONDITIONS (OTHER MONITOR AND SENSOR) 22-149 ! LOGIC FLOW CHARTS (Monitor Sequence) ! DTC SET CONDITIONS ! OBD-II DRIVE CYCLE PATTERN DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the engine diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. U0100 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC U0103: Shift Lever Time-out Error CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS The periodic communication data from the shift leverECU cannot be received. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of the shift lever-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision 22-150 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 151 of 199 TSB−13−22−003 STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the shift lever diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. U0103 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC U0121: ASC Time-out Error CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS The periodic communication data from the ASC-ECU cannot be received. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of ASC-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 152 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-151 STEP 2. Scan tool diagnostic trouble code Check the ASC diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. U0121 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC U0136: AWC or ACD Time-out Error CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS The periodic communication data from the engine control module cannot be received. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of AWC-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. STEP 2. Scan tool diagnostic trouble code Check the AWC or ACD diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. TSB Revision 22-152 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 153 of 199 TSB−13−22−003 STEP 3. Check whether the DTC is reset. After 10 or more seconds have passed with the ignition switch ON position, check that the DTC is reset. Q: Is DTC No. U0136 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. DTC U0141: ETACS Time-out Error CAUTION ! If there is any problem in the CAN bus lines, an incorrect diagnostic trouble code may be set. Prior to this diagnosis, diagnose the CAN bus lines. ! Whenever the ECU is replaced, ensure that the CAN bus lines are normal. DESCRIPTIONS OF MONITOR METHODS The periodic communication data from the ETACSECU cannot be received. PROBABLE CAUSES ! The CAN bus line is defective. ! Malfunction of the ETACS-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using the scan tool, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Scan tool diagnostic trouble code Check the ETACS diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 3. STEP 3. Check whether the DTC is reset. After 15 seconds with the engine idle status, check that the DTC is reset. Q: Is DTC No. U0141 set? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. TSB Revision Page 154 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-153 SYMPTOM PROCEDURES INSPECTION PROCEDURE 1: The scan tool cannot communicate with TC-SST-ECU. CAUTION Whenever the ECU is replaced, ensure that the CAN bus lines are normal. COMMENTS ON TROUBLE SYMPTOM The CAN bus line, TC-SST-ECU power supply circuit, or TC-SST-ECU may have a problem. PROBABLE CAUSES ! Wrong scan tool wiring harness ! The CAN bus line is defective. ! Malfunction of TC-SST-ECU power supply circuit ! Malfunction of TC-SST-ECU ! ECU malfunction of other system DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Check and repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) NO : Repair the CAN bus lines. INSPECTION PROCEDURE 2: The driving mode cannot be changed. CAUTION Whenever the ECU is replaced, ensure that the CAN bus lines are normal. COMMENTS ON TROUBLE SYMPTOM The twin clutch SST control mode switch, or TCSST-ECU may have a problem. PROBABLE CAUSES ! Malfunction of the twin clutch SST control mode switch ! Damaged harness wires and connectors ! Malfunction of the shift lever-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision 22-154 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 155 of 199 TSB−13−22−003 STEP 2. Scan tool data list Item No.32: Drive mode switch Q: Is the check result normal? YES : Intermittent malfunction. NO : Go to Step 3. STEP 3. Twin clutch SST control mode switch check Q: Is the check result normal? YES : Go to Step 4. NO : Replace the twin clutch SST control mode switch. STEP 4. Twin clutch SST control mode switch connector check Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 5. NO : Repair the defective connector. STEP 5. Retest the system Q: Does a malfunction take place again? YES : Go to Step 6 NO : The inspection is complete. STEP 6. Trouble symptom recheck after replacing the shift lever assembly (1) Replace the shift lever assembly. (2) Verify that the condition described by the customer exists. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. INSPECTION PROCEDURE 3: Speed change with the paddle shift is impossible. CAUTION Whenever the ECU is replaced, ensure that the CAN bus lines are normal. COMMENTS ON TROUBLE SYMPTOM The paddle shift switch, or TC-SST-ECU may have a problem. PROBABLE CAUSES ! Malfunction of the paddle shift switch ! Damaged harness wires and connectors ! Malfunction of the shift lever-ECU ! Malfunction of TC-SST-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A TSB Revision Page 156 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-155 STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Paddle shift switch check Q: Is the check result normal? YES : Go to Step 3. NO : Replace the paddle shift assembly. STEP 3. Measure the resistance at paddle shift switch connector. Disconnect the connector, and measure the resistance between terminal No.2 and ground at the wiring harness side. OK: Continuity exists. (2 $ or less) Q: Is the check result normal? YES : Go to Step 6. NO : Go to Step 4. STEP 4. Paddle shift switch connector check Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 5. NO : Repair the defective connector. STEP 5. Check the wiring harness between paddle shift switch connector terminal No.2 and the body ground. Check the ground line for open circuit. Q: Is the check result normal? YES : Go to Step 6. NO : Repair the wiring harness. STEP 6. Inspection of the shift lever assembly connector, intermediate connector, and paddle shift switch connector Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 7. NO : Repair the defective connector. STEP 7. Check the wiring harness between paddle shift switch connector terminal No.1 and shift lever assembly connector terminal No.11, and between paddle shift switch connector terminal No.3 and shift lever assembly connector terminal No.10. Check the output line for short or open circuit. Q: Is the check result normal? YES : Go to Step 8. NO : Repair the wiring harness. TSB Revision 22-156 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 157 of 199 TSB−13−22−003 STEP 8. Retest the system Q: Does a malfunction take place again? YES : Go to Step 9. NO : The inspection is complete. STEP 9. Trouble symptom recheck after replacing the shift lever assembly (1) Replace the shift lever assembly. (2) Verify that the condition described by the customer exists. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. INSPECTION PROCEDURE 4: TC-SST-ECU power supply circuit malfunction CAUTION Whenever the ECU is replaced, ensure that the CAN bus lines are normal. COMMENTS ON TROUBLE SYMPTOM TC-SST-ECU power supply circuit, ground circuit, or TC-SST-ECU may have a problem. PROBABLE CAUSES ! Defective battery ! Damaged harness wires and connectors ! Malfunction of the ETACS-ECU ! Malfunction of the shift lever-ECU DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Check the battery. Q: Is the battery in good condition? YES : Go to Step 2. NO : Charge or replace the battery. STEP 2. Measure the resistance at TC-SST-ECU connector. Disconnect the connector, and measure the resistance between terminal No.19 and ground at the wiring harness side. OK: Continuity exists. (2 $ or less) Q: Is the check result normal? YES : Go to Step 5. NO : Go to Step 3. TSB Revision Page 158 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-157 STEP 3. TC-SST-ECU connector check Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 4. NO : Repair the defective connector. STEP 4. Check the wiring harness between TC-SST-ECU connector terminal No.19 and body ground. Check the ground line for open circuit. Q: Is the check result normal? YES : Go to Step 5. NO : Repair the wiring harness. STEP 5. Measure the voltage at TC-SST-ECU connector. Disconnect the connector, and measure the voltage between terminal No.6 and ground at the wiring harness side. OK: Battery positive voltage Q: Is the check result normal? YES : Go to Step 8. NO : Go to Step 6. STEP 6. Inspection of the intermediate connector and TCSST-ECU connector Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 7. NO : Repair the defective connector. STEP 7. Check the wiring harness between TC-SST-ECU connector terminal No.6 and fusible link. Check the power supply line for short or open circuit. Q: Is the check result normal? YES : Go to Step 8. NO : Repair the wiring harness. STEP 8. Scan tool diagnostic trouble code Check the ETACS diagnostic trouble code. Q: Is the DTC set? YES : Perform the relevant troubleshooting. NO : Go to Step 9. TSB Revision 22-158 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 159 of 199 TSB−13−22−003 STEP 9. Measure the voltage at TC-SST-ECU connector. (1) Disconnect the connector, and measure the voltage between terminal No.11 and ground at the wiring harness side. (2) Turn the ignition switch to the "ON" position. OK: Battery positive voltage Q: Is the check result normal? YES : Go to Step 12. NO : Go to Step 10. STEP 10. Inspection of the intermediate connector, TCSST-ECU connector, J/C, and ETACS-ECU connector Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 11. NO : Repair the defective connector. STEP 11. Check the wiring harness between TC-SST-ECU connector terminal No.11 and ETACS-ECU connector terminal No.5. Check the power supply line for short or open circuit. Q: Is the check result normal? YES : Go to Step 12. NO : Repair the wiring harness. STEP 12. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. INSPECTION PROCEDURE 5: The shift lever does not operate. COMMENTS ON TROUBLE SYMPTOM The transaxle control cable, shift lever assembly, or transaxle assembly may have a problem. NOTE: Before performing this diagnosis, check that the stoplight illuminates when the brake pedal is depressed. If the stoplight does not illuminate, check that the following items are normal. Then perform this diagnosis. ! Open circuit or short to ground (including blown fuse) in stoplight switch system (power supply circuit) ! Stoplight switch system (output circuit) is shorted to ground. ! Improper installation of stoplight switch ! Malfunction of stoplight switch PROBABLE CAUSES ! Malfunction of the transaxle control cable ! Malfunction of the shift lever assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) TSB Revision Page 160 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-159 ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool data list. Item No.5: Brake SW Q: Is the check result normal? YES : Go to Step 7. NO : Go to Step 2. STEP 2. Shift lever-ECU connector check Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 3. NO : Repair the defective connector. STEP 3. Measure the voltage at shift lever-ECU connector. Disconnect the connector, and measure the voltage between terminal No.4 and ground at the wiring harness side. ! OK: 1 V or less (brake pedal released) ! OK: System voltage (brake pedal depressed) Q: Is the check result normal? YES : Go to Step 6. NO : Go to Step 4. STEP 4. Inspection of the stoplight switch connector, intermediate connector Check for the contact with terminals. Q: Is the check result normal? YES : Go to Step 5. NO : Repair the defective connector. STEP 5. Check the wiring harness between stoplight switch connector terminal No.1 and shift lever-ECU connector terminal No.4. Check the output line for open or short circuit. Q: Is the check result normal? YES : Go to Step 6. NO : Repair the wiring harness. STEP 6. Retest the system. Q: Does a malfunction take place again? YES : Replace the shift lever assembly. NO : Intermittent malfunction. STEP 7. Key interlock mechanism check Q: Is the check result normal? YES : Go to Step 8. NO : Adjust the key interlock mechanism. TSB Revision 22-160 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 161 of 199 TSB−13−22−003 STEP 8. Shift lever operation check (1) Disconnect the connection of the shift lever assembly and the transaxle control cable. (2) Turn the ignition switch to the ON position. Check that the shift lever can be moved to each range when the brake pedal is depressed. Q: Is the check result normal? YES : Go to Step 9. NO : Replace the shift lever assembly. STEP 9. Transaxle control cable check (1) Connect the connection of the shift lever assembly and the transaxle control cable. (2) Disconnect the connection of the transaxle assembly and the transaxle control cable. (3) Turn the ignition switch to the ON position. Check that the shift lever can be moved to each range when the brake pedal is depressed. Q: Is the check result normal? YES : Replace the transaxle assembly. NO : Check the transaxle control cable for installation condition, and repair or replace if necessary. INSPECTION PROCEDURE 6: Gears cannot be changed with the manual mode. CAUTION Whenever the ECU is replaced, ensure that the CAN bus lines are normal. COMMENTS ON TROUBLE SYMPTOM The CAN bus lines, shift lever assembly, or mechatronic assembly may have a problem. PROBABLE CAUSES ! Malfunction of the CAN bus lines ! Malfunction of the shift lever assembly ! Malfunction of the mechatronic assembly DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. TSB Revision Page 162 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-161 STEP 2. Scan tool data list. Shift lever item No.1: Lever position (1) Confirm that "Manual" is displayed when the shift lever position is in the manual mode. (2) Confirm that "+" is displayed when the shift lever position is upshifted and held, and "-" is displayed when the shift lever position is downshifted and held. Q: Is the check result normal? YES : Go to Step 3. NO : Replace the shift lever assembly. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) NO : Intermittent malfunction. INSPECTION PROCEDURE 7: The vehicle moves with the P-range. COMMENTS ON TROUBLE SYMPTOM The transaxle control cable, shift lever assembly, or transaxle assembly may have a problem. PROBABLE CAUSES ! Malfunction of the transaxle control cable ! Malfunction of the shift lever assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE STEP 1. Check for transaxle control cable installation Check the transaxle control cable for installation condition. Q: Is the check result normal? YES : Go to Step 2. NO : Install the transaxle control cable properly. STEP 2. Transaxle control cable operation check 1. Disconnect the connection of the transaxle assembly and the transaxle control cable. 2. Turn the ignition switch to the ON position and depress the brake pedal. Check that the transaxle control cable works when shift lever is moved to P%R. Q: Is the check result normal? YES : Go to Step 5. NO : Go to Step 3. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle control cable. Then, go to Step 4. NO : Intermittent malfunction. TSB Revision 22-162 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 163 of 199 TSB−13−22−003 STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the shift lever assembly. NO : This diagnosis is complete. STEP 5. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. INSPECTION PROCEDURE 8: Slipping occurs with the D-range/R-range/manual mode, and engine racing occurs during gear shifting/driving. COMMENTS ON TROUBLE SYMPTOM Fluid may be insufficient or contaminated. Oil filter case assembly, mechatronic assembly, clutch assembly, or transaxle assembly may have a problem. PROBABLE CAUSES ! Insufficient or contaminated fluid ! Malfunction of the oil filter case assembly ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE STEP 1. Oil filter case assembly check (1) Check if the oil filter is replaced according to the cycle specified in the Maintenance Note. ! Normal condition : 96,000 km (60,000 miles) ! Severe condition : 48,000 km (30,000 miles) (2) Visually check that no fluid leaks form the oil filter case assembly and it is installed normally. Q: Is the check result normal? YES : Go to Step 2. NO : Replace the oil filter case assembly. STEP 2. Fluid check Check for the fluid level and if no foreign material and contamination are found. Q: Is the check result normal? YES : Go to Step 3. NO : Charge or replace the fluid. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 4. NO : Intermittent malfunction. TSB Revision Page 164 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-163 STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 5. NO : Intermittent malfunction. STEP 5. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. INSPECTION PROCEDURE 9: The vehicle does not creep with the D-range/R-range/manual mode. COMMENTS ON TROUBLE SYMPTOM The foot brake or parking brake may be dragging. Mechatronic assembly, clutch assembly, or transaxle assembly may have a problem. NOTE: If the fluid temperature is extremely high, the creep is controlled slightly for slip control. PROBABLE CAUSES ! Drag of foot brake or parking brake ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE STEP 1. Inspect the foot brake or parking brake. Check that the foot brake or parking brake is not dragging. Q: Is the check result normal? YES : Go to Step 2. NO : Adjust the foot brake or parking brake. STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 3. NO : Intermittent malfunction. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 4. NO : Intermittent malfunction. STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. TSB Revision 22-164 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 165 of 199 TSB−13−22−003 INSPECTION PROCEDURE 10: The shock is large when the vehicle is stopped and the brake pedal is released with the D-range/R-range/manual mode. COMMENTS ON TROUBLE SYMPTOM The mechatronic assembly, or clutch assembly may have a problem. PROBABLE CAUSES ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly DIAGNOSTIC PROCEDURE STEP 1. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 2. NO : Intermittent malfunction. STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) NO : Intermittent malfunction. INSPECTION PROCEDURE 11: Poor acceleration COMMENTS ON TROUBLE SYMPTOM Fluid may be insufficient or contaminated. Engine system, mechatronic assembly, clutch assembly, or transaxle assembly may have a problem. PROBABLE CAUSES ! Malfunction of the engine system ! Insufficient or contaminated fluid ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE STEP 1. Check the engine system Q: Is the check result normal? YES : Go to Step 2 NO : Repair the engine system. STEP 2. Fluid check Check for the fluid level and if no foreign material and contamination are found. Q: Is the check result normal? YES : Go to Step 3. NO : Charge or replace the fluid. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 4. NO : Intermittent malfunction. TSB Revision Page 165 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-165 STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 5. NO : Intermittent malfunction. STEP 5. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. INSPECTION PROCEDURE 12: The gear shifting does not occur. (The transaxle does not upshift or downshift.) CAUTION Whenever the ECU is replaced, ensure that the CAN bus lines are normal. COMMENTS ON TROUBLE SYMPTOM The CAN bus lines, mechatronic assembly, clutch assembly, or transaxle assembly may have a problem. PROBABLE CAUSES ! Malfunction of the CAN bus lines ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE Required Special Tools: ! MB991958 Scan Tool (M.U.T.-III Sub Assembly) ! MB991824: Vehicle Communication Interface (V.C.I.) ! MB991827 M.U.T.-III USB Cable ! MB991910 M.U.T.-III Main Harness A STEP 1. Scan tool CAN bus diagnostics Using scan tool MB991958, diagnose the CAN bus lines. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the CAN bus lines. After repairing the CAN bus line, go to Step 2. STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 3. NO : Intermittent malfunction. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 4. NO : Intermittent malfunction. TSB Revision 22-166 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 167 of 199 TSB−13−22−003 STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. INSPECTION PROCEDURE 13: The shift shock is large. COMMENTS ON TROUBLE SYMPTOM The mechatronic assembly, clutch assembly, or transaxle assembly may have a problem. PROBABLE CAUSES ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly DIAGNOSTIC PROCEDURE STEP 1. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 2. NO : Intermittent malfunction. STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 3. NO : Intermittent malfunction. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. INSPECTION PROCEDURE 14: Delay occurs when the lever is shifted from "N" to "D" or "N" to "R". COMMENTS ON TROUBLE SYMPTOM Fluid may be insufficient or contaminated. TC-SSTECU power supply circuit, mechatronic assembly, clutch assembly, or transaxle assembly may have a problem. TSB Revision PROBABLE CAUSES ! Malfunction of TC-SST-ECU power supply circuit ! Insufficient or contaminated fluid ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly Page 168 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-167 DIAGNOSTIC PROCEDURE STEP 1. Check the TC-SST-ECU power supply circuit Refer to P.22-156. Q: Is the check result normal? YES : Go to Step 2. NO : Repair the TC-SST-ECU power supply circuit. (Refer to P.22-156.) STEP 2. Fluid check Check for the fluid level and if no foreign material and contamination are found. Q: Is the check result normal? YES : Go to Step 3. NO : Charge or replace the fluid. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 4. NO : Intermittent malfunction. STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 5. NO : Intermittent malfunction. STEP 5. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. INSPECTION PROCEDURE 15: The engine stops when the lever is shifted from "N" to "D" or "N" to "R". COMMENTS ON TROUBLE SYMPTOM Engine system, mechatronic assembly, or clutch assembly may have a problem. PROBABLE CAUSES ! Malfunction of the engine system ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly DIAGNOSTIC PROCEDURE STEP 1. Check the engine system Q: Is the check result normal? YES : Go to Step 2. NO : Repair the engine system. TSB Revision 22-168 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS Page 169 of 199 TSB−13−22−003 STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 3. NO : Intermittent malfunction. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) NO : Intermittent malfunction. INSPECTION PROCEDURE 16: The vehicle moves with the N-range on the level ground. COMMENTS ON TROUBLE SYMPTOM The mechatronic assembly, or clutch assembly may have a problem. PROBABLE CAUSES ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly DIAGNOSTIC PROCEDURE STEP 1. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 2. NO : Intermittent malfunction. STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) NO : Intermittent malfunction. INSPECTION PROCEDURE 17: Judder/noise/vibration COMMENTS ON TROUBLE SYMPTOM Fluid may be insufficient or contaminated. Mechatronic assembly or clutch assembly may have a problem. NOTE: The following items can become a cause of the probable causes other than transaxle. Perform this troubleshooting after checking that the following probable causes are normal. ! Engine system ! Vibration of exhaust system TSB Revision ! Driveshaft malfunction (flaw, wear, looseness, large deflection) ! Tire ! Interference of the drive system and body ! Suspension malfunction (looseness) PROBABLE CAUSES ! Insufficient or contaminated fluid ! Malfunction of the mechatronic assembly ! Malfunction of the clutch assembly ! Malfunction of the transaxle assembly Page 170 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) DIAGNOSIS 22-169 DIAGNOSTIC PROCEDURE STEP 1. Fluid check Check for the fluid level and if no foreign material and contamination are found. Q: Is the check result normal? YES : Go to Step 2. NO : Charge or replace the fluid. STEP 2. Retest the system. Q: Does a malfunction take place again? YES : Replace the clutch assembly. (Refer to P.22-187.) Then go to Step 3. NO : Intermittent malfunction. STEP 3. Retest the system. Q: Does a malfunction take place again? YES : Replace the mechatronic assembly. (Refer to P.22176.) Then go to Step 4. NO : Intermittent malfunction. STEP 4. Retest the system. Q: Does a malfunction take place again? YES : Replace the transaxle assembly. NO : Intermittent malfunction. SPECIAL FUNCTION M1225028400126 TEACH-IN REFERENCE TABLE CAUTION Be careful with the following items when performing Item No.3: Line Pressure Test. ! The engine speed could be high (4,000 r/min) when the Line Pressure Test is in progress. (Depending on the transaxle state, the engine speed may not be high.) ! After Teach-In completion, check that it completed normally. (Teach-In execution results is displayed in the following Data list.) TEACH-IN Item No. Scan tool Item Name 1 Plausibility check 2 Shift fork Teach-In 3 Line pressure Test 4 Stroke Teach-In 5 Boost Teach-In 6 Interlock Teach-In 7 Clutch Ventilation 8 Reset clutch gain NOTE: ! According to the transmission fluid state (fluid -filled state), Teach-In executed time is not equal. TSB Revision 22-170 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) ON-VEHICLE SERVICE Page 171 of 199 TSB−13−22−003 ! Item No.8 is not displayed when the Diag. Version of TC-SST-ECU is 0001. (Diag. Version can be checked by the Teach-In screen of scan tool.) DATA LIST No. Data List Item Name Teach-In state or result Scan tool display 100 Before execution No Other than the execution conditions Pending After execution Yes " No At the normal end Yes At the abnormal end No At the normal end No At the abnormal end Yes When a timeout error is not occurred No When a timeout error is occurred Yes 101 102 103 104 Teach-In executing Normal End Abnormal End Timeout error Abort conditions error When an error other than the execution conditions is not occurred No When an error other than the Yes execution conditions is occurred 110 Execute last Teach-In item The previously conducted scan tool item name is displayed 111 Internal Error Data The monitoring unit No. is displayed in case of an error ON-VEHICLE SERVICE TRANSMISSION FLUID LEAKAGE CHECK M1225029700108 1. Clean the transaxle exterior, and visually check the transaxle for fluid leaks. 2. If the fluid is leaking from the oil pan or the oil seal, replace the part. If the fluid is leaking from the part other than the oil pan and the oil seal, replace the transaxle assembly. TRANSMISSION FLUID LEVEL CHECK M1225008000278 1. Remove the engine room under cover front B assembly. 2. Start the engine, and let it run at idle to warm it up for 15 minutes. 3. Move the shift lever to every position (P, R, N, D, manual mode) (Hold for 20 seconds in each position), and then move it to the P range. 4. Stop the engine. 5. Remove the air cleaner element and air cleaner intake duct. TSB Revision Page 172 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) ON-VEHICLE SERVICE Remove the battery and battery tray. 6. Remove the filler plug. Transaxle control lever Filler plug AC704813AE Drain plug Plug A Centermember AC704517AG Drain plug Centermember 22-171 ACB03624AB CAUTION ! The drained fluid can be reused if it is between the replacement intervals. ! Normal condition: 96,000 km (60,000 miles) ! Severe condition: 48,000 km (30,000 miles) ! When reusing the drained fluid, make sure that no foreign object gets into the fluid. 7. Remove the drain plugs, and leave it for 3 minutes to drain the fluid. NOTE: Because the fluid in the oil cooler, oil filter, and transaxle assembly cannot be drained, the amount of drained fluid will be approximately 5.5 dm3 (approximately 5.8 quarts). NOTE: Do not remove this plug when the TC-SST with plug A is received the maintenance. If this plug is removed by a mistake, install it by the same procedures as for the drain plug. 8. Tighten the drain plugs to the specified torque. Tightening torque: 35 & 5 N'm (26 & 4 ft-lb) CAUTION Measure the drained fluid. If the drained fluid is less than approximately 5.5 dm3 (approximately 5.8 quarts), add new fluid to make it approximately 5.5 dm3 (approximately 5.8 quarts). 9. Fill the fluid into the filler plug. Brand name: Dia Queen SSTF-I Filling amount: Approximately 5.5 dm3 (approximately 5.8 quarts) 10.Tighten the filler plug to the specified torque. Tightening torque: 35 & 5 N'm (26 & 4 ft-lb) 11.Install the air cleaner element and air cleaner intake duct. Install the battery and battery tray. 12.Install the engine room under cover front B assembly. TRANSMISSION FLUID CHANGE M1225008100297 1. Remove the engine room under cover front B assembly. 2. Start the engine, and let it run at idle to warm it up for 15 minutes. 3. Move the shift lever to every position (P, R, N, D, manual mode) (Hold for 20 seconds in each position), and then move it to the P range. TSB Revision 22-172 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) ON-VEHICLE SERVICE Page 173 of 199 TSB−13−22−003 4. Stop the engine. 5. Remove the air cleaner element and air cleaner intake duct. Remove the battery and battery tray. 6. Remove the filler plug. Transaxle control lever Filler plug AC704813AE Drain plug Plug A Centermember AC704517AG Drain plug 7. Remove the drain plug, and leave it for 3 minutes to drain the fluid. NOTE: Because the fluid in the oil cooler, oil filter, and transaxle assembly cannot be drained, the amount of drained fluid will be approximately 5.5 dm3 (approximately 5.8 quarts). NOTE: Do not remove this plug when the TC-SST with plug A is received the maintenance. If this plug is removed by a mistake, install it by the same procedures as for the drain plug. 8. Tighten the drain plug to the specified torque. Tightening torque: 35 & 5 N'm (26 & 4 ft-lb) 9. Fill the fluid into the filler plug. Brand name: Dia Queen SSTF-I Filling amount: Approximately 5.5 dm3 (approximately 5.8 quarts) Centermember ACB03624AB 10.Tighten the filler plug to the specified torque. Tightening torque: 35 & 5 N'm (26 & 4 ft-lb) 11.Install the air cleaner element and air cleaner intake duct. Install the battery and battery tray. 12.Install the engine room under cover front B assembly. TSB Revision Page 174 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE ASSEMBLY 22-173 TRANSAXLE ASSEMBLY REMOVAL AND INSTALLATION M1225010200473 CAUTION ! When the transaxle assembly is replaced, save the vehicle identification number and perform the variant coding. Refer to the "M.U.T.-III Owner’s Manual" and perform coding. ! When the mechatronic assembly is replaced, reprogram the ECU and carry out the following Teach-In (Refer to P.22-3). ! When the clutch assembly is replaced, the following Teach-In must be carried out (Refer to P.223). ! When the transaxle control cable is disconnected, check after the installation that the cable is properly connected, and that the parking lock mechanism operates normally. At this time, do not check by simply using the display on the combination meter and shift indicator panel. Always check according to the procedure below. ! When driving at 5 km/h (3.1 mph) or less, the vehicle stops when the shift lever is moved to the P range. ! With the P range, the vehicle does not move on a slight slope or when pushed by hands. ! Drain the fluid remaining in the oil cooler before installing the transaxle assembly. ! Do not refill the fluid when replacing the transaxle assembly with a new one. NOTE: ! The new transaxle assembly is filled with 7.6 dm3 (8.0 qt) of the fluid (including the oil cooler). ! The transaxle assembly has a sealed structure, and the fluid does not drain out from parts other than the oil cooler hose. CAUTION Refill 6.1 dm3 (6.4 qt) of the transmission fluid. NOTE: The fluid capacity of the oil cooler assembly and the oil cooler hose is 0.6 dm3 (0.6 qt). CAUTION ! If the transaxle assembly is repaired, fill new fluid and check the transmission fluid level. (Refer to P.22-170.) ! When the transaxle assembly is not repaired, the drained fluid can be reused if it is between the replacement intervals. TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-174 OIL PAN Page 175 of 199 TSB−13−22−003 OIL PAN REMOVAL AND INSTALLATION M1225028800328 CAUTION If a fluid leakage is present in the area around the oil pan, clean around the oil pan. After cleaning, warm up the engine. Only if a fluid leakage is present in the area around the oil pan again, replace the oil pan assembly. Pre-removal and Post-installation Operation Charge Air Cooler Outlet Air Hose and Charge Air Cooler Outlet Air Hose E Removal and Installation 1 3 2 10 ± 1 N·m 89 ± 8 in-lb AC901761AC >>B<< <> Removal steps Transmission Fluid Draining and Refilling (Refer to P.22171.) 1. Transaxle assembly connector connection ! TSB Revision <> >>A<< Removal steps (Continued) 2. Oil pan assembly 3. O-ring Page 176 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 OIL PAN 22-175 REMOVAL SERVICE POINTS <> TRANSAXLE ASSEMBLY CONNECTOR DISCONNECTION Rotate the section A of the connector 90# to the direction of the arrow to disconnect the connector. A AC708151AC <> OIL PAN ASSEMBLY REMOVAL CAUTION When removing the oil pan assembly, pay attention to avoid damage to the connector and the O-ring between the oil pan assembly and the connector. INSTALLATION SERVICE POINTS >>A<< OIL PAN ASSEMBLY INSTALLATION 1. Completely degrease the oil pan assembly installation surface on the transaxle side. 2. Remove the gasket from the oil pan assembly, and completely degrease the groove of the oil pan assembly (gasket installation area) and the gasket. Then, install the gasket to the groove of the oil pan assembly. CAUTION When installing the oil pan assembly, pay attention to avoid damage to the connector and the O-ring installed to the connector. 3. Tighten the screws to the specified torque in the order shown in the figure. Tightening torque: 10 & 1 N'm (89 & 8 in-lb) 6 3 11 9 >>B<< TRANSMISSION FLUID REFILLING 4 CAUTION ! If the internal components are repaired, fill new fluid and check the transmission fluid level. (Refer to P.22170.) ! If the internal components are not repaired, the drained fluid can be reused if it is between the replacement intervals. 8 5 10 1 7 2 AC807528AC TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-176 MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER Page 177 of 199 TSB−13−22−003 MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER REMOVAL AND INSTALLATION M1225029600060 CAUTION When the mechatronic assembly is replaced, reprogram the ECU and carry out the following Teach-In (Refer to P.22-3). Pre-removal and Post-installation Operation ! Radiator Lower Pipe Assembly Removal and Installation. ! Fan, Fan Motor and Fan Shroud Assembly Removal and Installation. ! Intercooler Outlet Air Pipe C Removal and Installation. ! Oil Pan Removal and Installation (Refer to P.22-174.) 6 9 10 N 6.0 ± 1.0 N·m 53 ± 8 in-lb 2N 5 5.0 ± 1.0 N·m 44 ± 8 in-lb 10 ± 1.5 N·m 89 ± 8 in-lb 8N 5 N3 7 10 ± 1.5 N·m 89 ± 8 in-lb 32 ± 2 N·m 24 ± 1 ft-lb N4 1 AC900881AD <> >>B<< 1. >>B<< 2. 3. >>B<< 4. 5. Removal steps Mechatronic assembly Gasket A Gasket B Gasket C Pin TSB Revision Removal steps (Continued) 6. Breather nipple <> >>A<< 7. Plug <> >>A<< 8. Bolt <> >>A<< 9. Manual control shaft 10. Oil seal Page 178 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER 22-177 REMOVAL SERVICE POINTS <> MECHATRONIC ASSEMBLY REMOVAL 1. Remove the connector carefully. AK900284 CAUTION When removing bolt, use magnetic tools to prevent them from falling out. 2. Remove the three bolts. AK900330 3. Pull carefully at the connector to loose by approx. 2 - 3 mm (0.08 - 0.12 inch). AK900285 4. Remove the bolts in the order shown and remove the mechatronic assembly carefully. 2 7 9 11 4 6 10 8 5 3 1 AK900257AB TSB Revision 22-178 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER Page 179 of 199 TSB−13−22−003 <> PLUG/BOLT/MANUAL CONTROL SHAFT REMOVAL 1. Move the lever from D in clock direction to the service position as shown. AK900313AB 2. Remove the plug. AK900310 CAUTION When removing bolt, use magnetic tools to prevent them from falling out. 3. When removing the bolt located behind the plug, pay attention to the bolt not to fall in the transaxle case. 4. Remove the manual control shaft carefully. AK900311 INSTALLATION SERVICE POINTS >>A<< MANUAL CONTROL SHAFT/BOLT/PLUG INSTALLACAUTION When installing bolt, use magnetic tools to prevent them from falling out. 1. Install the manual control shaft carefully and tighten the bolt to the specified torque. Tightening torque: 10 & 1.5 N'm (89 & 8 in-lb) AK900311 TSB Revision Page 180 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) MECHATRONIC ASSEMBLY, MANUAL CONTROL LEVER 22-179 2. Tighten the plug to the specified torque. Tightening torque: 32 & 2 N'm (24 & 1 ft-lb) AK900310 >>B<< GASKET A/GASKET C/MECHATRONIC ASSEMBLY INSTALLATION 1. As shown in the illustration, fix the gasket to the transaxle case by pushing the gasket at the area to which the gasket dowel pin is inserted. AK900286 AK900287 10 5 3 1 2. Install the mechatronic assembly carefully and tighten the mechatronic assembly mounting bolts to the specified torque in the order of number shown in the figure. Tightening torque: 5.0 & 1.0 N'm (44 & 8 in-lb) 8 6 3. Tighten again the mechatronic assembly mounting bolts to the specified torque in the order of number shown in the figure. Tightening torque: 10 & 1.5 N'm (89 & 8 in-lb) 2 4 7 9 11 AK900257AC TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-180 TRANSAXLE CASE OIL SEAL Page 181 of 199 TSB−13−22−003 CAUTION When installing bolt, use magnetic tools to prevent them from falling out. 4. Tighten the bolts to the specified torque. Tightening torque: 6.0 & 1.0 N'm (53 & 8 in-lb) 5. Install the connector. AK900330 TRANSAXLE CASE OIL SEAL REMOVAL AND INSTALLATION M1225029000273 Pre-removal Operation ! Transmission Fluid Draining (Refer to P.22-171.) Post-installation Operation ! Transmission Fluid Refilling (Refer to P.22-171.) ! Transmission Fluid Level Check (Refer to P.22-170.) 3N 2N N 1 Transaxle assembly Transfer assembly Grease: Molykote BR2-Plus AC901630AC <> >>C<< Transaxle case oil seal (LH) removal steps ! Front driveshaft assembly (LH) 1. Transaxle case oil seal (LH) Required Special Tools: ! MB992310: Oil seal installer ! MB992311: Oil seal guide ! MB992312: Oil seal installer <> >>B<< >>A<< Transaxle case oil seal (RH) removal steps ! Transfer assembly 2. V ring 3. Transaxle case oil seal (RH) ! MB992313: Oil seal guide ! MB992314: V ring guide TSB Revision Page 182 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE CASE OIL SEAL 22-181 REMOVAL SERVICE POINTS <> TRANSAXLE CASE OIL SEAL (LH)/TRANSAXLE CASE OIL SEAL (RH) REMOVAL 1. Insert the tapping screw (( 3 mm [0.1 inch]) to one of four hollows (round shape) on the oil seal by turning it 2 or 3 times. Oil seal Back side AK802283AC AK802289 2. Tap the opposite side of the inserted tapping screw using a knock pin punch to press in the oil seal approximately 1 mm (0.04 inch). AK802290 3. Hold the inserted tapping screw with pliers or similar tools, and remove the oil seal. NOTE: If the transaxle case oil seal (RH) is replaced, the Vring must also be replaced. AK802291 TSB Revision 22-182 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE CASE OIL SEAL Page 183 of 199 TSB−13−22−003 INSTALLATION SERVICE POINTS >>A<< TRANSAXLE CASE OIL SEAL (RH) INSTALLATION 1. Apply the transaxle oil to the oil seal guide (special tool: MB992313). Insert the oil seal to oil seal guide (special tool: MB992313). MB992313 AK802299AC 2. Use special tool oil seal installer (special tool: MB992312) to install the oil seal to the transaxle case. MB992312 AK802300 AC >>B<< V RING INSTALLATION 1. Clean the spline with a brush or the like. AK802292 MB992314 2. Apply the transaxle oil to the V ring guide (special tool: MB992314). Insert the V ring to V ring guide (special tool: MB992314), and install the V ring to the transaxle case. 3. Check that the V ring is installed securely. AK802441AC TSB Revision Page 184 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) OIL COOLER 22-183 >>C<< TRANSAXLE CASE OIL SEAL (LH) INSTALLATION 1. Apply the transaxle oil to the oil seal guide (special tool: MB992311). Insert the oil seal to oil seal guide (special tool: MB992311). MB992311 AK802287AC 2. Use special tool oil seal installer (special tool: MB992310) to install the oil seal to the transaxle case. MB992310 AK802288AC OIL COOLER REMOVAL AND INSTALLATION M1225010400381 CAUTION Do not refill the fluid when replacing the transaxle assembly and the oil cooler with new ones at the same time. NOTE: ! The new transaxle assembly is filled with 7.6 dm3 (8.0 qt) of the fluid (including the oil cooler). TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-184 OIL COOLER Page 185 of 199 TSB−13−22−003 ! The transaxle assembly has a sealed structure, and the fluid does not drain out from parts other than the oil cooler hose. Pre-removal and Post-installation Operation Front bumper and radiator grille assembly removal and installation. 1 9.5 ± 3.5 N·m 84 ± 31 in-lb 9.5 ± 3.5 N·m 84 ± 31 in-lb 4 2N 6 3 9.5 ± 3.5 N·m 84 ± 31 in-lb 3 9.5 ± 3.5 N·m 84 ± 31 in-lb 2N 5 7N 8 AC705841AJ >>A<< ! 1. 2. 3. Removal steps Transmission fluid draining and refilling (Refer to P.22-171.) Oil cooler duct Hose clip Oil cooler hose assembly connection 4. 5. 6. 7. 8. Removal steps (Continued) Oil cooler assembly Hose clamp Oil cooler bracket Hose clip Oil cooler hose assembly INSTALLATION SERVICE POINT >>A<< TRANSMISSION FLUID REFILLING CAUTION Refill 6.1 dm3 (6.4 qt) of the transmission fluid. NOTE: The fluid capacity of the oil cooler assembly and the oil cooler hose assembly is 0.6 dm3 (0.6 qt). CAUTION ! If the oil cooler is repaired, fill new fluid and check the transmission fluid level. (Refer to P.22-170.) ! When the oil cooler is not repaired, the drained fluid can be reused if it is between the replacement intervals. TSB Revision Page 186 of 199 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TSB−13−22−003 OIL FILTER 22-185 OIL FILTER REMOVAL AND INSTALLATION M1225028600238 CAUTION If a fluid leakage is present in the area around the oil filter bracket, clean around the oil filter bracket. After cleaning, warm up the engine. Only if a fluid leakage is present in the area around the oil filter bracket again, replace the oil filter bracket assembly. Pre-removal and Post-installation Operation Engine Room Side Cover . 10 ± 1.5 N·m 89 ± 8 in-lb N 4 2 1 N 3 15 ± 2 N·m 11 ±1 ft-lb AC807228AK <> >>B<< Removal steps Transmission fluid draining and refilling (Refer to P.22-171.) 1. Oil cooler hose assembly connection ! >>A<< Removal steps (Continued) 2. Hose clip 3. Oil filter case assembly 4. Oil filter bracket assembly REMOVAL SERVICE POINT <> TRANSMISSION FLUID DRAINING Drain the fluid in the transaxle assembly and the oil cooler. INSTALLATION SERVICE POINTS >>A<< OIL FILTER BRACKET ASSEMBLY INSTALLATION 1. Completely degrease the oil filter bracket assembly installation surface on the transaxle side. TSB Revision 22-186 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) OIL FILTER Page 199 of 199 TSB−13−22−003 2. Remove the gasket from the oil filter bracket assembly, and completely degrease the groove of the oil filter bracket assembly (gasket installation area) and the gasket. Then, install the gasket to the groove of the oil filter bracket assembly. 3. Tighten the screws to the specified torque. Tightening torque: 10 & 1.5 N'm (89 & 8 in-lb) >>B<< TRANSMISSION FLUID REFILLING CAUTION Refill 6.2 dm3 (6.6 qt) of the transmission fluid. NOTE: The fluid capacity of the oil cooler assembly and the oil cooler hose is 0.6 dm3 (0.6 qt), and the fluid capacity of the oil filter case assembly is 0.1 dm3 (0.1 qt). CAUTION ! If the fluid leakage from the oil filter is repaired, fill new fluid and check the transmission fluid level. (Refer to P.22-170.) ! When the oil filter is replaced, the drained fluid can be reused if it is between the replacement intervals. TSB Revision Page 188 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-187 TRANSAXLE TRANSAXLE DISASSEMBLY AND REASSEMBLY M1226001000236 4 10 ± 1.5 N·m 89 ± 8 in-lb 17 20 18 3 19 1 2 7.5 ± 1.0 N·m 66 ± 8 in-lb 15 15 ± 2 N·m 11 ±1 ft-lb 7 6.0 ± 1.0 N·m 53 ± 8 in-lb 6 5 14 10 8 9 10 ± 1.5 N·m 89 ± 8 in-lb 12 13 32 ± 2 N·m 24 ± 1 ft-lb 5.0 ± 1.0 N·m 44 ± 8 in-lb 10 ± 1 N·m 89 ± 8 in-lb 16 10 ± 1.5 N·m 89 ± 8 in-lb 11 10 ± 1 N·m 89 ± 8 in-lb AK900831AC <> <> >>K<< >>J<< >>I<< <> <> < > >>H<< >>H<< >>G<< >>F<< >>E<< Disassembly steps 1. V ring 2. Transaxle case oil seal (RH) 3. Transaxle case oil seal (LH) 4. Breather 5. Seal cover bracket 6. Seal cover 7. Clutch assembly 8. Needle roller bearing 9. Seal ring 10. Needle roller bearing TSB Revision < > >>D<< < > >>C<< >>C<< < > >>C<< >>B<< >>A<< Disassembly steps 11. Oil pan assembly 12. O-ring 13. Mechatronic assembly 14. Gasket A 15. Gasket B 16. Gasket C 17. Manual control shaft 18. Oil seal 19. Oil filter case assembly 20. Oil filter bracket assembly 22-188 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE Page 189 of 199 TSB−13−22−003 CAUTION ! When installing or removing screws, use magnetic tools to prevent them from falling out. ! If debris or parts enter into the transaxle case, pay attention to the following to replace the transaxle assembly: ! When the mechatronic assembly is replaced, reprogram the ECU and carry out the following Teach-In (Refer to P.22-3). ! When the clutch assembly is replaced, the following Teach-In must be carried out (Refer to P.22-3). REMOVAL SERVICE POINTS <> TRANSAXLE CASE OIL SEAL (RH) / TRANSAXLE CASE OIL SEAL (LH) REMOVAL 1. Insert the tapping screw (( 3 mm [0.1 inch].) to one of four hollows (round shape) on the oil seal by turning it 2 or 3 times. Oil seal Back side AK802283AD AK802289 2. Tap the opposite side of the inserted tapping screw using a knock pin punch to press in the oil seal approximately 1 mm (0.04 inch). AK802290 TSB Revision Page 190 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE 22-189 3. Hold the inserted tapping screw with pliers or similar tools, and remove the oil seal. NOTE: If the transaxle case oil seal (RH) is replaced, the V ring must also be replaced. AK802291 <> SEAL COVER BRACKET / SEAL COVER REMOVAL 1. Remove the seal cover bracket. AK802293 3/5 side CAUTION Before removing the seal cover, securely remove metal debris including dusts by air spray. Before removing the seal cover, use the ladder sheet and so forth for the supporting point not to damage the clutching housing. 2. Remove the seal cover from the transaxle, using the tool such as crowbar. < > CLUTCH ASSEMBLY REMOVAL 1. Remove the poppet spring assembly 1/R and poppet spring assembly 3/5. 1/R side AK900424 AB 2. Using a driver, move the lever to the neutral position. NOTE: For checking the neutral position, turn the clutch assembly spline by hand to check whether the friction exists or not. Neutral position AK900426AB 3. Align the four pins of the special tool, clutch remover & installer (MB992332), with the four holes of the clutch assembly to set the special tool, clutch remover & installer (MB992332), to the clutch assembly. 4. Rotate the clutch assembly in the axial direction to insert the pins into all four clutch disks in the clutch assembly. NOTE: When the pins are inserted into all four clutch disks, the clutch assembly cannot easily be rotated in the axial direction. MB992332 AK900459AD TSB Revision 22-190 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) Page 191 of 199 TRANSAXLE TSB-13-22-003 5. Rotate the clutch assembly counterclockwise six to seven times to loosen the clutch assembly. MB992332 AK900459AE CAUTION When lifting the clutch assembly, the tool must not hook the clutch disk. The clutch assembly might possibly have the needle bearing. Pay attention to it. Carefully handle the clutch assembly to place it on the clean place. 6. Lift the clutch assembly in the vertical direction to remove the clutch assembly from the transaxle assembly. AK900283AD < > OIL PAN ASSEMBLY REMOVAL CAUTION When removing the oil pan assembly, pay attention to avoid damage to the connector and the O-ring between the oil pan assembly and the connector. < > MECHATRONIC ASSEMBLY REMOVAL 1. Remove the connector carefully. AK900284 TSB Revision Page 192 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE 22-191 2. Remove the three bolts. AK900330 3. Pull carefully at the connector to loose by approx. 2 - 3 mm (0.08 - 0.12 inch). AK900285 4. Remove the eleven bolts as shown and remove the mechatronic assembly carefully. 2 7 9 11 4 6 10 8 5 3 1 AK900257AB < > MANUAL CONTROL SHAFT REMOVAL 1. Move the park manual outer lever from D in clock direction to the service position as shown. AK900313AB TSB Revision 22-192 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE Page 193 of 199 TSB−13−22−003 2. Remove the plug. AK900310 3. When removing the screw located behind the plug, pay attention to the screw not to fall in the transaxle case. 4. Remove the manual control shaft carefully. AK900311 INSTALLATION SERVICE POINTS >>A<< OIL FILTER BRACKET ASSEMBLY INSTALLATION 1. Completely degrease the oil filter bracket assembly installation surface on the transaxle side. 2. Remove the gasket from the oil filter bracket assembly, and completely degrease the groove of the oil filter bracket assembly (gasket installation area) and the gasket. Then, install the gasket to the groove of the oil filter bracket assembly. 3. Tighten the screws to the specified torque. Tightening torque: 10 & 1.5 N'm (89 & 8 in-lb) >>B<< MANUAL CONTROL SHAFT INSTALLATION 1. Install the manual control shaft carefully and tighten the screw to the specified torque. Tightening torque: 10 & 1.5 N'm (89 & 8 in-lb) AK900311 TSB Revision Page 194 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE 22-193 2. Tighten the plug to the specified torque. Tightening torque: 32 & 2 N'm (24 & 1 ft-lb) AK900310 >>C<< GASKET A / GASKET C / MECHATRONIC ASSEMBLY INSTALLATION 1. As shown in the illustration, fix the gasket to the transaxle case by pushing the gasket at the area to which the gasket dowel pin is inserted. AK900286 AK900287 10 5 3 1 2. Install the mechatronic assembly carefully and tighten the mechatronic assembly mounting bolts to the specified torque in the order of number shown in the figure. Tightening torque: 5.0 & 1.0 N'm (44 & 8 in-lb) 8 6 3. Tighten again the mechatronic assembly mounting bolts to the specified torque in the order of number shown in the figure. Tightening torque: 10 & 1.5 N'm (89 & 8 in-lb) 2 4 7 9 11 AK900257AC TSB Revision TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) 22-194 TRANSAXLE Page 195 of 199 TSB−13−22−003 4. Tighten the bolts to the specified torque. Tightening torque: 6.0 & 1.0 N'm (53 & 8 in-lb) AK900330 >>D<< OIL PAN ASSEMBLY INSTALLATION 1. Completely degrease the oil pan assembly installation surface on the transaxle side. 2. Remove the gasket from the oil pan assembly, and completely degrease the groove of the oil pan assembly (gasket installation area) and the gasket. Then, install the gasket to the groove of the oil pan assembly. CAUTION When installing the oil pan assembly, pay attention to avoid damage to the connector and the O-ring installed to the connector. 3. Tighten the screws to the specified torque in the order shown in the figure. Tightening torque: 10 & 1 N'm (89 & 8 in-lb) 6 3 11 9 4 8 5 10 1 7 2 AC807528AC >>E<< NEEDLE ROLLER BEARING INSTALLATION 1. Insert the needle roller bearing and ensure that the lock is closed completely. AK900349 TSB Revision Page 196 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE 22-195 >>F<< SEAL RING INSTALLATION CAUTION Do not expand the seal ring more than necessary. 1. Insert the seal ring. 2. Ensure that the lock is closed completely and it is seated flat into its position. AK900348 >>G<< CLUTCH ASSEMBLY INSTALLATION CAUTION Pay attention to the clutch assembly not to touch the seal ring and needle bearing. 1. Put down the clutch assembly in the vertical direction to carefully install it. AK900283AE 2. Align the four pins of the special tool, clutch remover & installer (MB992332), with the four holes of the clutch assembly to set the special tool, clutch remover & installer (MB992332), to the clutch assembly. 3. Rotate the clutch assembly in the axial direction to insert the pins into all four clutch disks in the clutch assembly. MB992332 AK900459AD 4. Rotate the clutch assembly clockwise to install it. Tighten it to the specified torque. Tightening torque: 7.5 & 1.0 N'm (66 & 8 in-lb) AK900460 TSB Revision 22-196 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE Page 197 of 199 TSB−13−22−003 >>H<< SEAL COVER BRACKET / SEAL COVER INSTALLATION 1. Install the seal cover to the following special tool. ! Seal cover guide A (MB992324) ! Seal cover guide B (MB992325) MB992324 MB992325 AK802294AD 2. Remove the special tool, Seal Cover Guide A (MB992324), from Seal Cover Guide B (MB992325). MB992325 AK802295AD MB992325 3. Install the seal cover to the transaxle. Remove the special tool, Seal Cover Guide B (MB992325). AK802296 AD 4. Use special tool Seal cover installer (MB992323) to install the seal cover to the transaxle. MB992323 AK802297AD TSB Revision Page 198 of 199 TSB−13−22−003 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE 22-197 5. Install the seal cover bracket. Confirm that it is not shaky. 6. Tighten the seal cover bracket mounting bolt to the specified torque. Tightening torque: 10 & 1 N'm (89 & 8 in-lb) AK802298 >>I<< TRANSAXLE CASE OIL SEAL (LH) INSTALLATION 1. Apply the transaxle oil to the special tool oil seal guide (MB992311). Insert the special tool oil seal guide (MB992311). NOTE: Do not use special tool oil seal guide (MB992311) without first removing the snap ring from the output shaft. MB992311 AK802287AD 2. Use special tool oil seal installer (MB992310) to install the oil seal to the transaxle. MB992310 AK802288AD MB992313 >>J<< TRANSAXLE CASE OIL SEAL (RH) INSTALLATION 1. Apply the transaxle oil to the special tool oil seal guide (MB992313). Insert the oil seal to the special tool oil seal guide (MB992313). AK802299AD TSB Revision 22-198 TWIN CLUTCH-SPORTRONIC SHIFT TRANSMISSION (TC-SST) TRANSAXLE Page 199 of 199 TSB−13−22−003 2. Use special tool oil seal installer (MB992312) to install the oil seal to the transaxle. MB992312 AK802300 AD >>K<< V RING INSTALLATION 1. Clean the spline with a brush or the like. AK802292 MB992314 2. Apply the transaxle oil to the special tool V ring guide (MB992314). Insert the V ring to the special tool V ring guide (MB992314). 3. Check that the V ring is installed securely. AK802441AD TSB Revision