TSB-23-11-003
Service Bulletin Details
Public Details for: TSB-23-11-003
This technical service bulletin provides service manual additions to the procedure descriptions for headlight aiming and the exhaust gas temperature sensor.
- 2022 -
Models from 2022
| 2022 MITSUBISHI OUTLANDER |
SUBJECT: ADDITION OF SERVICE PROCEDURE DESCRIPTION FOR HEADLIGHT AIMING AND EXHAUST GAS TEMPERATURE SENSOR – SERVICE MANUAL REVISION No: TSB-23-11-003 DATE: May 2023 MODEL: 2022 Outlander CIRCULATE TO: [ ] GENERAL MANAGER [ X ] PARTS MANAGER [ X ] TECHNICIAN [ X ] SERVICE ADVISOR [ X ] SERVICE MANAGER [ X ] WARRANTY PROCESSOR [ ] SALES MANAGER PURPOSE This TSB provides description information for the service procedure in the applicable Service Manual sections. AFFECTED VEHICLES 2022 Outlander AFFECTED SERVICE MANUAL • 2022 Outlander Service Manual, Groups 11, 13 and 54 PROCEDURE Please use the following chart as a guide to replace the indicated pages in the affected Service Manual, Group 11, Engine > Engine Mechanical, Group 13 Engine > Engine Control System and Group 54 Chassis Electrical > Headlight. Copyright 2023, Mitsubishi Motors North America, Inc. The information contained in this bulletin is subject to change. For the latest version of this document, go to the Mitsubishi Dealer Link, MEDIC, or the Mitsubishi Service Information website (www.mitsubishitechinfo.com). 5/4/2023 1 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 1 (1/2)Applicable manual 2022 OUTLANDER Service manual Pub. No. MSCD-330B-2022 (Volume 1) MSCD-330B-2022 (Volume 2) 5/4/2023 Applicable title CHASSIS ELECTRICAL └ 54A CHASSIS ELECTRICAL └ HEADLIGHT └SERVICE SPECIFICATIONS CHASSIS ELECTRICAL └ 54A CHASSIS ELECTRICAL └ HEADLIGHT └ ON-VEHICLE SERVICE └ HEADLIGHT AIMING ENGINE └ ENGINE MECHANICAL └ REMOVAL AND INSTALLATION └ EXHAUST MANIFOLD AND THREE WAY CATALYST └ Exploded View ENGINE └ ENGINE MECHANICAL └ REMOVAL AND INSTALLATION └ EXHAUST MANIFOLD AND THREE WAY CATALYST └ Removal and Installation Added below ”ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ SYSTEM DESCRIPTION └ COMPONENT PARTS └ Engine Oil Pressure Control Solenoid Valve” ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ SYSTEM DESCRIPTION └ SYSTEM └ ENGINE CONTROL SYSTEM └ System Description ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ SYSTEM DESCRIPTION └ SYSTEM └ ENGINE CONTROL SYSTEM └ System Description ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ DTC Inspection Priority Chart ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ DTC Index Added below ”ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ DTC/CIRCUIT DIAGNOSIS └ P0533 A/C REFRIGERANT PRESSURE SENSOR” 2 of 43 (5284/MSB22M11_13_54-001A) Content Attached sheet 2 Attached sheet 3 Attached sheet 4 Attached sheet 5 Attached sheet 6 Attached sheet 7 Attached sheet 8 Attached sheet 9 Attached sheet 10 Attached sheet 11 Attached sheet 1 (2/2) Applicable manual 2022 OUTLANDER Service manual Pub. No. MSCD-330B-2022 (Volume 2) DTC/CIRCUIT DIAGNOSIS A 2023 OUTLANDER Service manual 5/4/2023 MSCD-030B-2023 Applicable title Added below ”ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ P2018 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR” Added above ”ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ P2096 A/F SENSOR 1” ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ SYMPTOM DIAGNOSIS └ ENGINE CONTROL SYSTEM └ Symptom Table ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ DTC Inspection Priority Chart ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ DTC Index Added below ”ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ ECU DIAGNOSIS INFORMATION └ ECM └ P2018 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR” ENGINE └ ENGINE CONTROL SYSTEM └ PR25DD └ SYMPTOM DIAGNOSIS └ ENGINE CONTROL SYSTEM └ Symptom Table DRIVER CONTROLS └ EXTERIOR LIGHTING SYSTEM └ LED HEADLAMP └ PERIODIC MAINTENANCE └ HEADLAMP AIMING ADJUSTMENT └ Specifications DRIVER CONTROLS └ EXTERIOR LIGHTING SYSTEM └ LED HEADLAMP └ PERIODIC MAINTENANCE └ HEADLAMP AIMING ADJUSTMENT └ Headlight Aiming 3 of 43 (5284/MSB22M11_13_54-001A) Content Attached sheet 12 Attached sheet 13 Attached sheet 14 Attached sheet 15 Attached sheet 16 Attached sheet 12 Attached sheet 17 Attached sheet 18 Attached sheet 19 Attached sheet 2 CHASSIS ELECTRICAL 54A-5 HEADLIGHT HEADLIGHT SERVICE SPECIFICATIONS M15401002A0576 Item Headlight aiming [at 7.62 m (25.0 ft)] Standard value Low-beam Limit Vertical direction Horizontal line (H) ± 50.5 mm (± 2.0 in) (± 0.38 degrees angle) Horizontal direction ± 133.3 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) Headlight intensity cd (at high-beam) - 40,000 or more {when a screen is set 18.3 m (60 ft) ahead of the vehicle} PRECAUTIONS ON HOW TO USE THE HEADLIGHT ASSEMBLY Be careful with the following items as resin lenses are used in the headlight assembly. • Don't illuminate the headlight for three minutes or more when the headlight is covered with scratch protector. • Don't tape the outer lens. • Don't scratch the outer lens surface with a sharp edged special tool. ON-VEHICLE SERVICE HEADLIGHT AIMING M15401005A0168 PRE-AIMING INSTRUCTION (LOW-BEAM) Inspect for badly rusted or faulty headlight assemblies. 1. These conditions must be corrected before a satisfactory adjustment can be made. 2. Inspect tire inflation, and adjust if it is necessary. 3. If the fuel tank is not full, place a weight in the trunk of the vehicle to simulate weight of a full tank [3 kg (6.6 pounds) per gallon]. 4. There should be no other load in the vehicle other than driver or substituted weight of approximately 68 kg (150 pounds) placed in driver's position. 5. Change the vehicle posture, and then operate the actuator of headlight levelling unit once. 6. Thoroughly clean the headlight lenses. Headlight aiming [at 7.62 m (25.0 ft)] Lowbeam Vertical direction Entry type Premium type Horizontal direction Horizontal direction Horizontal line (H) ± 50.5 mm (± 2.0 in) (± 0.38 degrees angle) - Vertical direction) Horizontal line (H) ＋50.5 mm, - 0 in (+2.0 in, - 0 in) (+ 0.38 degrees angle, - 0 degrees angle) ± 133.3 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) - - 0 mm A - ( A A ± 133.0 mm A TSB Revision 5/4/2023 4 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 3(1/2) CHASSIS ELECTRICAL 54A-7 HEADLIGHT HEADLIGHT ADJUSTMENT (LOW-BEAM) CAUTION Service hole • Do not cover a headlight for more than three minutes to prevent the plastic headlight lens deformation. • Be sure to adjust the aiming adjustment screw in the tightening direction. 1. The low-beam headlight should project on the screen upper edge of the beam (cut-off). 2. When adjusting the vertical direction side, insert the screwdriver from the service hole near the headlight assembly mounting bolts. BCKA0659AA 3. Turn the adjusting screws to achieve the specified low-beam cut-off location on the aiming screen. Phillips screwdriver Vertical direction adjusting screw BCKA6689AA (V) Cutoff line 133.0 133.0 (5.2) (5.2) 50.5 (2.0) (H) 50.5 (2.0) 266.1 (10.5) mm (in) Standard value: (Vertical direction) Horizontal line (H) ± 50.5 mm (± 2.0 in) (± 0.38 degrees angle) (Horizontal direction): ± 133.0 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) NOTE: High-beam pattern should be correct when the low-beams are adjusted properly. ACJ01473AB Attached sheet 3(2/2) 5/4/2023 5 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 3(2/2) (V) Cutoff line 133.0 133.0 (5.2) (5.2) 50.5 (2.0) (H) 266.1 (10.5) mm (in) 5/4/2023 DF2002NYAB Standard value: (Vertical direction) Horizontal line (H) + 50.5 mm, - 0 mm(+ 2.0 in, - 0 in) (+ 0.38 degrees angle, - 0 degrees angle) (Horizontal direction): ± 133.0 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) NOTE: High-beam pattern should be correct when the low-beams are adjusted properly. 6 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 4(1/2) ENGINE MECHANICAL 46 EXHAUST MANIFOLD AND THREE WAY CATALYST Exploded View SEC. 147•208•226 50.0 (5.1, 37) 5.8 (0.59, 51) 5.8 (0.59, 51) 14.7 (1.5, 11) 50.5 (5.2, 37) 41.65 (4.2, 31) CF1009NVAA00USA Air fuel ratio sensor 1 Exhaust manifold and three way catalyst cover Exhaust manifold and three way catalyst assembly Exhaust manifold and three way catalyst assembly bracket Gasket Stud bolt : N⋅m (kg-m, ft-lb) : N⋅m (kg-m, in-lb) : Always replace after every disassembly. : Indicates that the part is connected at points with same symbol in actual vehicle. Attached sheet 4(2/2) 5/4/2023 7 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 4(2/2) SEC. 147•208•226 50.0 (5.1, 37) 30.0 (3.1, 22) 5.8 (0.59, 51) 5.8 (0.59, 51) 14.7 (1.5, 11) 41.65 (4.2, 31) 50.5 (5.2, 37) DF3000Y5AA00USA Exhaust gas temperature sensor Air fuel ratio sensor 1 Exhaust manifold and three way catalyst cover Exhaust manifold and three way catalyst assembly Exhaust manifold and three way catalyst assembly bracket Gasket Stud bolt 5/4/2023 8 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 5(1/2) ENGINE MECHANICAL 47 Removal and Installation REMOVAL 2WD models 1.Remove the engine cover.(With engine cover models) Refer to Removal and Installation.ENGINE COVER 2.Disconnect the air fuel ratio sensor 1 harness connector. 3.Remove the air fuel ratio sensor 1 using heated oxygen sensor wrench [SST: KV10117100] if necessary. 4.Remove the engine under cover. Refer to ENGINE UNDER COVER. 5.Remove the exhaust front tube. Refer to EXHAUST SYSTEM. 6.Remove the exhaust manifold and three way catalyst bracket. 7.Remove the EGR inlet tube heat insulator. Refer to EGR SYSTEM. 8.Remove the EGR inlet tube mounting bolt, exhaust manifold and three way catalyst side. Refer to EGR SYSTEM. 9.Remove the exhaust manifold and three way catalyst cover. 10.Loosen the exhaust manifold and three way catalyst nuts in the reverse order as shown. 1 3 4 2 CF1009NWAA00USA 11.Remove the exhaust manifold and three way catalyst assembly and gasket. AWD models 1.Remove the engine cover (with engine cover models). Refer to Removal and Installation.ENGINE COVER 2.Disconnect the air fuel ratio sensor 1 harness connector. 3.Remove the air fuel ratio sensor 1 using heated oxygen sensor wrench [SST: KV10117100] if necessary. 4.Remove the engine under cover. Refer to ENGINE UNDER COVER. 5.Remove the exhaust front tube. Refer to EXHAUST SYSTEM. 2-1. Disconnect the exhaust gas temperature harness connector. 2-2. Remove the exhaust gas temperature sensor. 6.Remove rear propeller shaft. Refer to REAR PROPELLER SHAFT. 7.Remove the exhaust manifold and three way catalyst bracket. 8.Remove the EGR inlet tube heat insulator. Refer to EGR SYSTEM. 9.Remove the EGR inlet tube mounting bolt, exhaust manifold and three way catalyst side. Refer to EGR SYSTEM. 10.Remove the exhaust manifold and three way catalyst cover. 11.Loosen the exhaust manifold and three way catalyst nuts in the reverse order as shown. 1 3 4 2 CF1009NWAA00USA 12.Remove the exhaust manifold and three way catalyst assembly and gasket. 5/4/2023 9 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 5(2/2) ENGINE MECHANICAL 48 INSTALLATION Exhaust Manifold and Three Way Catalyst 1.Install studs in cylinder head and exhaust manifold and three way catalyst if removed. Then tighten to specification. CAUTION: Do not reuse stud bolts. 2.Install the exhaust manifold and three way catalyst and gasket. Then tighten the nuts to specification in the numerical order shown. 1 3 4 2 CF1009NWAA00USA : 41.65 N⋅m (4.2 kg-m, 31 ft-lb) CAUTION: • Do not reuse gasket. • Do not reuse nuts. 3.Then tighten the nuts to specification in the numerical order shown again. 1 3 4 2 CF1009NWAA00USA : 41.65 N⋅m (4.2 kg-m, 31 ft-lb) 4.Install exhaust manifold and three way catalyst cover and bolts. CAUTION: Do not reuse bolts. 5.Install the air fuel ratio sensor 1 using heated oxygen sensor wrench [SST: KV10117100] if removed and tighten to specification. CAUTION: • Be careful not to damage air fuel ratio sensor 1. • Discard any air fuel ratio sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; replace with a new one. • Do not over-tighten the air fuel ratio sensor 1. Doing so may cause damage to the air fuel ratio sensor 1, resulting in a malfunction and the MIL coming on. 6.Install the exhaust gas temperature sensor to the specified torque. CAUTION: ・ Be careful not to damage exhaust gas temperature sensor. ・Discard any exhaust gas temperature sensor which has been dropped from a height of more than 0.5 m (19.7 in) onto a hard surface such as a concrete floor; replace with a new one. ・Do not over-tighten the exhaust gas temperature sensor. Doing so may cause damage to the exhaust gas temperature sensor, resulting in a malfunction and the MIL coming on. 5/4/2023 10 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 6 ([KDXVW*DV7HPSHUDWXUH6HQVRU ([KDXVWJDVWHPSHUDWXUHVHQVRU (*7VHQVRU LVLQVWDOOHGH[KDXVWPDQLIROG([KDXVWJDVWHPSHUDWXUHVHQVRUXVHVDWKHUPLVWRUZKLFKLVVHQVLWLYHWRWKHFKDQJHLQWHPSHUDWXUH(OHFWULFDOUHVLVWDQFHRI WKHWKHUPLVWRUGHFUHDVHVLQUHVSRQVHWRWKHWHPSHUDWXUHULVHV 5HIHUHQFHGDWD! ')<9$$86$ ')<:$$86 )OXLGWHPSHUDWXUH 9ROWDJH 9 5HVLVWDQFH N >q& q) @ 5/4/2023 11 of 43 (5284/MSB22M11_13_54-001A) 5/4/2023 12 of 43 Mass air flow sensor (with intake air temperature sensor) Fuel tank temperature sensor Fuel level sensor Fuel tank Fuel pump Fuel pressure regulator EVAP canister Intake manifold runner control valve position sensor Intake manifold tuning valve motor Crank shaft position (POS) sensor Engine oil pressure control solenoid valve Engine oil pressure sensor Manifold absolute pressure (MAP) sensor Knock sensor 1 and 2 Fuel injector Intake manifold runner control valve Electric intake valve timing control actuator Fuel rail pressure sensor EVAP canister purge control valve Engine oil temperature sensor Spark plug Ignition coil (with power transister) PCV valve Intake camshaft position sensor CAN communication Stop light switch ASCD/ACC steering switch MIL Muffler Heated oxygen sensor 2 A/F sensor 1 Three way catalyst (Under floor) Three way catalyst (Manifold) Exhaust valve timing control solenoid valve EGR cooler EGR volume control valve position sensor EGR volume control valve Intermediate lock control solenoid valve Engine coolant temperature sensor IG ST Ignition switch Refrigerant pressure sensor Exhaust camshaft position sensor High pressure fuel pump ECM LIN communication line Park/Neutral position switch Accelerator pedal position sensor Cooling fan Generator 50 Electric throttle control actuator (with built in throttle position sensor and throttle control motor) Drain filter EVAP control system pressure sensor EVAP service port EVAP canister vent control valve Electric intake valve timing control module Attached sheet 7(1/2) ENGINE CONTROL SYSTEM CF1009WPAA00USA Attached sheet 7(2/2) (5284/MSB22M11_13_54-001A) 5/4/2023 13 of 43 Mass air flow sensor (with intake air temperature sensor) Fuel tank temperature sensor Fuel level sensor Fuel tank Fuel pump Fuel pressure regulator EVAP canister Intake manifold runner control valve position sensor Intake manifold tuning valve motor Electric throttle control actuator (with built in throttle position sensor and throttle control motor) Drain filter EVAP control system pressure sensor EVAP service port EVAP canister vent control valve Crank shaft position (POS) sensor Engine oil pressure control solenoid valve Engine oil pressure sensor Manifold absolute pressure (MAP) sensor Knock sensor 1 and 2 Fuel injector Intake manifold runner control valve Electric intake valve timing control actuator Fuel rail pressure sensor EVAP canister purge control valve CAN communication Engine oil temperature sensor Spark plug Ignition coil (with power transister) PCV valve Intake camshaft position sensor Electric intake valve timing control module Stop light switch ASCD/ACC steering switch MIL Muffler Heated oxygen sensor 2 Exhaust gas temperature sensor A/F sensor 1 Three way catalyst (Under floor) Three way catalyst (Manifold) Exhaust valve timing control solenoid valve EGR cooler EGR volume control valve position sensor EGR volume control valve Intermediate lock control solenoid valve Exhaust camshaft position sensor Engine coolant temperature sensor Ignition switch IG ST Refrigerant pressure sensor High pressure fuel pump ECM LIN communication line Park/Neutral position switch Accelerator pedal position sensor Cooling fan Generator Attached sheet 7(2/2) DF1009WPAB00USA (5284/MSB22M11_13_54-001A) Attached sheet 8 ENGINE CONTROL SYSTEM Component parts 51 Function Accelerator pedal position sensor COMPONENT PARTS Air fuel ratio (A/F) sensor 1 COMPONENT PARTS ASCD steering switch COMPONENT PARTS ACC steering switch Cooling fan COMPONENT PARTS Crankshaft position sensor COMPONENT PARTS ECM COMPONENT PARTS EGR system EGR SYSTEM. EGR volume control valve COMPONENT PARTS Electric intake valve timing control actuator COMPONENT PARTS Electric intake valve timing control module COMPONENT PARTS Electric throttle control actuator COMPONENT PARTS Engine coolant temperature sensor COMPONENT PARTS Engine oil pressure sensor COMPONENT PARTS Engine oil pressure control solenoid valve COMPONENT PARTS Engine oil pressure control system Warning Light/Indicator LightWARNING/INDICATOR/CHIME LIST Engine oil temperature sensor COMPONENT PARTS EVAP canister COMPONENT PARTS EVAP canister purge volume control solenoid valve COMPONENT PARTS EVAP canister vent control valve COMPONENT PARTS. EVAP control system pressure sensor COMPONENT PARTS Exhaust camshaft position sensor COMPONENT PARTS. Exhaust valve timing control solenoid valve COMPONENT PARTS Exhaust valve timing intermediate lock control solenoid valve COMPONENT PARTS Fuel injector COMPONENT PARTS Fuel level sensor unit and fuel pump Fuel Level Sensor Unit And Fuel PumpCOMPONENT PARTS. Fuel pressure control FUEL PRESSURE CONTROL Fuel rail pressure sensor COMPONENT PARTS Fuel tank temperature sensor COMPONENT PARTS Heated oxygen sensor 2 COMPONENT PARTS High pressure fuel pump COMPONENT PARTS Ignition coil with power transistor COMPONENT PARTS Intake camshaft position sensor COMPONENT PARTS Intake manifold runner control valve COMPONENT PARTS Intake manifold tuning valve COMPONENT PARTS Knock sensor COMPONENT PARTS Malfunction Indicator Light (MIL)WARNING LAMPS/INDICATOR LAMPS(Full TFT meter) Malfunction indicator light (MIL) Manifold absolute pressure sensor Malfunction Indicator Light (MIL)WARNING LAMPS/INDICATOR LAMPS(7 inch information display) COMPONENT PARTS Mass air flow sensor COMPONENT PARTS (With intake air temperature sensor) Power generation voltage variable control system POWER GENERATION VOLTAGE VARIABLE CONTROL SYSTEM Refrigerant pressure sensor COMPONENT PARTS Stop light switch Stop Light SwitchCOMPONENT PARTS Exhaust gas temperature sensor 5/4/2023 Attached sheet 6 14 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 9 ENGINE CONTROL SYSTEM 122 Fail Safe Refer to Fail-safeENGINE CONTROL SYSTEM. DTC Inspection Priority Chart If some DTCs are displayed at the same time, perform inspections one by one based on the following priority chart. Priority 1 DTC Detected items C053C Wheel speed sensor P0101, P0102, P0103 Mass air flow sensor P0106 Manifold absolute pressure sensor P0107, P0108, P2227 Atmospheric pressure sensor P0111, P0112, P0113, P0127 Intake air temperature sensor P0116, P0117, P0118, P0125 Engine coolant temperature sensor P0122, P0123, P0222, P0223, P1225, P1226, P2135 Throttle position sensor P0128 Thermostat function P0181, P0182, P0183 Fuel tank temperature sensor P0191, P0192, P0193, P119A, P119B, P119C, P119D, P119E Fuel rail pressure sensor P0196, P0197, P0198 Engine oil temperature sensor P025A, P025C, P025D Fuel pump relay P026B, P2B96 Injection system P0326, P0327, P0328, P032B, P032C, P032D Knock sensor P0315, P0335, P2617, P2618, P2619 Crankshaft position sensor P0340, P0365, P2614, P2615, P2616 Camshaft position sensor P044A, P044B, P044C, P044D, P044E EGR volume control valve position sensor P0460, P0461, P0462, P0463 Fuel level sensor P0500, P0501, P2159 Vehicle speed sensor P0520, P0522, P0523, P0524 Engine oil pressure sensor P0531, P0532, P0533 Refrigerant pressure sensor P0604, P0605, P0606, P0607, P060A, P060B, P060C, P061B, P062B, P062D, P062F, P1603, P2610 ECM P0641, P34C8 Electric intake valve timing control module P06B0, P06B3, P06E6 Sensor power supply P06DA, P06DB, P06DC Engine oil pressure control solenoid valve P0850 Transmission range switch P1197 Out of gas* P155B Energy management control P155D, P155E, P155F Generator P161D, P161E, P161F Immobilizer P2014, P2015, P2016, P2017, P2018 Intake manifold runner control valve position sensor P2121, P2122, P2123, P2126, P2127, P2128, P2138 Accelerator pedal position sensor U0101, U0122, U012E, U0146, U0155, U042F CAN communication line U0284, U1040 Engine communication line U1050, U1051 LIN communication line U1327, U2118, U2148, U214A, U214E, U214F, U2150, U2152, U215B, U2165, U2176, U2241, U2248, U2252, U2259, U226B, U2276, U2384 MAC key P0544, P0545, P0546, P2080, P2081 5/4/2023 Exhaust gas tempereture sensor 15 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 10(1/2) ENGINE CONTROL SYSTEM DTC *1 Items SRT code Trip MIL Permanent DTC group *3 Reference page (M.U.T.-III SE screen terms) GST *2 M.U.T.-III SE 129 P0531 00 P0531 REFRIGERANT PRESS SENSOR A ʊ 2 × A+B P0531 A/C REFRIGERANT PRESSURE SENSOR P0532 00 P0532 REFRIGERANT PRESS SENSOR A ʊ 2 × A+B P0532 A/C REFRIGERANT PRESSURE SENSOR P0533 00 P0533 REFRIGERANT PRESS SENSOR A ʊ 2 × A+B P0533 A/C REFRIGERANT PRESSURE SENSOR P054A 00 P054A Cold start B camshaft position bank 1 × 2 × A P054A CAMSHAFT POSITION BANK 1 P054B 00 P054B Cold start B camshaft position bank 1 × 2 × A P054B CAMSHAFT POSITION BANK 1 P059F 00 P059F ACTIVE GRILLE AIR SHUTTER A ʊ 2 × A+B P059F ACTIVE GRILLE SHUTTER P05EC 00 P05EC COLD START CONTROL ʊ 2 × A+B P05EC COLD START CONTROL P0604 00 P0604 ECM ʊ 1 × A+B P0604 ECM P0605 00 P0605 ECM ʊ 1 × A+B P0605 ECM P0606 00 P0606 CONTROL MODULE ʊ 1 or 2 × or ʊ A + B or ʊ P0606 ECM P0607 00 P0607 ECM ʊ 1 or 2 × A+B P0607 ECM P060A 00 P060A CONTROL MODULE ʊ 1 × A+B P060A ECM P060B 00 P060B CONTROL MODULE ʊ 1 × A+B P060B ECM P060C 00 P060C Control module ʊ 1 × A+B P060C ECM P061B 00 P061B Internal control module ʊ 1 × A+B P061B ECM P062B 00 P062B ECM ʊ 2 × A+B P062B ECM P062D FUEL INJECTOR DRIVER BANK 1 P062D 00 P062D Fuel injector driver bank 1 ʊ 2 × A+B P062F 00 P062F CONTROL MODULE ʊ 1 or 2 × A+B P062F ECM P0641 00 P0641 Sensor reference voltage A ʊ 2 × A+B P0641 SENSOR POWER SUPPLY P064D 00 P064D Internal Control Module O2 Sensor Processor Performance (bank 1) ʊ 2 × A+B P064D ECM P0660 00 P0660 INT Manifold Tuning Valve Control B1 ʊ 2 ʊ ʊ P0660 INTAKE MANIFOLD TUNING VALVE P0661 00 P0661 INT Manifold Tuning Valve Control B1 ʊ 2 ʊ ʊ P0661 INTAKE MANIFOLD TUNING VALVE P0662 00 P0662 INT Manifold Tuning Valve Control B1 ʊ 2 ʊ ʊ P0662 INTAKE MANIFOLD TUNING VALVE 11 P06B1 Sensor Power Supply A ʊ 1 × A+B 12 P06B2 Sensor Power Supply A ʊ 1 × A+B P06B0 P06B0 SENSOR POWER SUPPLY A 11 P06B4 Sensor Power Supply B ʊ 1 × A+B 12 P06B5 Sensor Power Supply B ʊ 1 × A+B P06DA 00 P06DA ENGINE OIL PRESSURE CONTROL ʊ 2 ʊ ʊ P06DA ENGINE OIL PRESSURE CONTROL SOLENOID VALVE P06DB 00 P06DB ENGINE OIL PRESSURE CONTROL ʊ 2 ʊ ʊ P06DB ENGINE OIL PRESSURE CONTROL SOLENOID VALVE P06DC 00 P06DC Engine oil pressure control ʊ 2 ʊ ʊ P06DC ENGINE OIL PRESSURE CONTROL SOLENOID VALVE 11 P06E7 Internal control module ʊ 1 × A+B 12 P06E8 Internal control module ʊ 1 × A+B 00 P0850 P-N POS SW/CIRCUIT ʊ 2 × A+B P0850 PNP SWITCH EXHAUST GAS TEMP SENSOR 1 B1 - 2 X B Attached sheet 11(1/10) EXHAUST GAS TEMP SENSOR 1 B1 - 2 X B Attached sheet 11(4/10) EXHAUST GAS TEMP SENSOR 1 B1 - 2 X B Attached sheet 11(7/10) P06B3 P06E6 P0850 P06B3 SENSOR POWER SUPPLY B P06E6 INTERNAL CONTROL MODULE P0544 00 P0544 P0545 00 P0545 00 P0546 P0546 5/4/2023 16 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 10(2/2) ENGINE CONTROL SYSTEM DTC *1 M.U.T.-III SE 131 Items GST *2 SRT code Trip MIL Permanent DTC group *3 Reference page (M.U.T.-III SE screen terms) P1805 00 P1805 BRAKE SW/CIRCUIT ʊ 1 ʊ ʊ P1805 BRAKE SWITCH P1A10 00 P1A10 ECM initial learning Incomplete ʊ 2 ʊ ʊ P1A10 ECM INITIAL LEARNING INCOMPLETE P2004 00 P2004 SWIRL CONT/V (B1) ʊ 2 × A+B P2004 INTAKE MANIFOLD RUNNER CONTROL VALVE P2008 00 P2008 SWIRL CONT/V (B1) ʊ 2 × A+B P2008 INTAKE MANIFOLD RUNNER CONTROL VALVE P2009 00 P2009 Intake manifold runner control ʊ 2 × A+B P2009 INTAKE MANIFOLD RUNNER CONTROL VALVE P2010 00 P2010 Intake manifold runner control ʊ 2 × A+B P2010 INTAKE MANIFOLD RUNNER CONTROL VALVE P2014 00 P2014 SWIRL CONT SEN/SW ʊ 2 × A+B P2014 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR P2015 00 P2015 Intake manifold runner posi sen/sw B1 ʊ 2 × A+B P2015 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR P2016 00 P2016 IN/MANIFOLD RUNNER POS SEN B1 ʊ 2 × A+B P2016 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR P2017 00 P2017 IN/MANIFOLD RUNNER POS SEN B1 ʊ 2 × A+B P2017 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR P2018 00 P2018 IN/MANIFOLD RUNNER POS SEN B1 ʊ 2 × A+B P2018 INTAKE MANIFOLD RUNNER CONTROL VALVE POSITION SENSOR P2096 00 P2096 POST CATALYST FUEL TRIM SYS B1 × 2 × A P2096 A/F SENSOR 1 P2097 00 P2097 POST CATALYST FUEL TRIM SYS B1 × 2 × A P2097 A/F SENSOR 1 P2100 00 P2100 ETC MOT PWR-B1 ʊ 1 × A+B P2100 THROTTLE CONTROL MOTOR P2101 00 P2101 ETC FNCTN/CIRC-B1 ʊ 1 × A+B P2101 ELECTRIC THROTTLE CONTROL FUNCTION P2103 00 P2103 ETC MOT PWR-B1 ʊ 1 × A+B P2103 THROTTLE CONTROL MOTOR P2119 00 P2119 ETC ACTR-B1 ʊ 1 × or ʊ A + B or ʊ P2119 ELECTRIC THROTTLE CONTROL ACTUATOR P2121 00 P2121 Throttle/pedal position sen/sw D ʊ 1 × A+B P2121 APP SENSOR P2122 00 P2122 APP SEN 1/CIRC ʊ 1 × A+B P2122 APP SENSOR P2123 00 P2123 APP SEN 1/CIRC ʊ 1 × A+B P2123 APP SENSOR P2126 00 P2126 Throttle/pedal position sen/sw E ʊ 1 × A+B P2126 APP SENSOR P2127 00 P2127 APP SEN 2/CIRC ʊ 1 × A+B P2127 APP SENSOR P2128 APP SENSOR P2128 00 P2128 APP SEN 2/CIRC ʊ 1 × A+B P2135 00 P2135 TP SENSOR-B1 ʊ 1 × A+B P2135 TP SENSOR P2138 00 P2138 APP SENSOR ʊ 1 × A+B P2138 APP SENSOR P2159 00 P2159 VEHICLE SPEED SEN B ʊ 2 × A+B P2159 VEHICLE SPEED SENSOR P219A 00 P219A AIR FUEL RATIO IMBALANCE B1 × 2 × A P219A AIR FUEL RATIO P2227 00 P2227 Barometric pressure sensor A ʊ 2 × A+B P2227 BAROMETRIC PRESSURE SENSOR P2237 00 P2237 O2 sensor bank 1 sensor 1 ʊ 2 × A+B P2237 A/F SENSOR P2238 00 P2238 O2 sensor bank 1 sensor 1 ʊ 2 × A+B P2238 AIR FUEL RATIO SENSOR P2080 00 P2080 EXHAUST GAS TEMP SENSOR 1 B1 - 2 X B Attached sheet 12(1/4) P2081 00 P2081 EXHAUST GAS TEMP SENSOR 1 B1 - X B Attached sheet 13(1/4) 5/4/2023 17 of 43 2 (5284/MSB22M11_13_54-001A) Attached sheet 11(1/10) '7&&,5&8,7',$*126,6 3(;+$867*$67(03(5(785(6(1625 '7&'HVFULSWLRQ '7&'(7(&7,21/2*,& M.U.T.-III SE screen terms DTC DTC detection condition (Trouble diagnosis content) EXHAUST GAS TEMPSENSOR 1 B1 P0544 00 (Exhaust gas temperature sensor circuit bank 1sensor 1) Diagnosis condition Ignition switch ON Signal (terminal) Exhaust gas temperature sensor signal Threshold ECM detects that a voltage signal from exhaust gas temperature sensor is less than 0.025 V. Diagnosis delay time 5 seconds or more 3266,%/(&$86( x +DUQHVVRUFRQQHFWRUV ([KDXVWJDVWHPSHUDWXUHVHQVRUFLUFXLWLVRSHQ x ([KDXVWJDVWHPSHUDWXUHVHQVRU )$,/6$)( 1RWDSSOLFDEOH '7&&RQILUPDWLRQ3URFHGXUH 35(&21',7,21,1* ,I'7&&RQILUPDWLRQ3URFHGXUHKDVEHHQSUHYLRXVO\FRQGXFWHGDOZD\VSHUIRUPWKHIROORZLQJSURFHGXUHEHIRUHFRQGXFWLQJWKHQH[WWHVW 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7XUQLJQLWLRQVZLWFK21 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7(67,1*&21',7,21 %HIRUHSHUIRUPLQJWKHIROORZLQJSURFHGXUHFRQILUPWKDWEDWWHU\YROWDJHLVPRUHWKDQ9 !! *272 5/4/2023 18 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(2/10) 3(5)250'7&&21),50$7,21352&('85( 7XUQLJQLWLRQVZLWFK21DQGZDLWDWOHDVWVHFRQGV &KHFNVWWULS'7& ,VVWWULS'7&GHWHFWHG" <(6!! 3URFHHGWR 12!! 7RFKHFNPDOIXQFWLRQV\PSWRPEHIRUHUHSDLU 5HIHUWR,QWHUPLWWHQW,QFLGHQW 12!! &RQILUPDWLRQDIWHUUHSDLU ,163(&7,21(1' '7&'LDJQRVLV3URFHGXUH &+(&.(;+$867*$67(03(5$785(6(1625 :LWK087,,,6( 7XUQLJQLWLRQVZLWFK21 6HOHFW³(;+$867*$67(036(1%´LQ³'$7$021,725´PRGHRI³(1*,1(´XVLQJ087,,,6( 6WDUWHQJLQHDQGZDUPLWXSWRQRUPDORSHUDWLQJWHPSHUDWXUH &KHFNWKDW³(;+$867*$67(036(1%´LQGLFDWLRQDVIROORZV 0RQLWRULWHP &RQGLWLRQ (;+$867*$67(036(1 % 9DOXH x :DUPXSFRQGLWLRQ x ,GOHVSHHG ± P9 :LWKRXW087,,,6( 6WDUWHQJLQHDQGZDUPLWXSWRQRUPDORSHUDWLQJWHPSHUDWXUH &KHFNWKDWYROWDJHEHWZHHQ(&0KDUQHVVFRQQHFWRUWHUPLQDOVDVIROORZV (&0 í &RQGLWLRQ 9ROWDJH &RQQHFWRU 7HUPLQDO B-11 12 34 x :DUPXSFRQGLWLRQ x ,GOHVSHHG ± 9 ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! *272 12!! 5HSODFHH[KDXVWJDVWHPSHUDWXUHVHQVRU5HIHUWR([SORGHG9LHZ 5/4/2023 19 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(3/10) &+(&.(;+$867*$67(03(5$785(6(162532:(56833/< 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFWH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRU 7XUQLJQLWLRQVZLWFK21 &KHFNWKHYROWDJHEHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUWHUPLQDODQGJURXQG 9ROWDJH ([KDXVWJDVWHPSHUDWXUHVHQVRU í $SSUR[ &RQQHFWRU 7HUPLQDO B-46 *URXQG 9 ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! *272 12!! *272 &+(&.(;+$867*$67(03(5$785(6(1625*5281'&,5&8,7 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFW(&0KDUQHVVFRQQHFWRU &KHFNWKHFRQWLQXLW\EHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUDQG(&0KDUQHVVFRQQHFWRU í ([KDXVWJDVWHPSHUDWXUHVHQVRU (&0 &RQWLQXLW\ &RQQHFWRU 7HUPLQDO &RQQHFWRU 7HUPLQDO B-46 B-11 34 ([LVWHG $OVRFKHFNKDUQHVVIRUVKRUWWRSRZHU ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! &KHFNLQWHUPLWWHQWLQFLGHQW5HIHUWR,QWHUPLWWHQW,QFLGHQW 12!! 5HSDLURUUHSODFHHUURUGHWHFWHGSDUWV &+(&.(;+$867*$67(03(5$785(6(162532:(56833/<&,5&8,7 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFW(&0KDUQHVVFRQQHFWRU &KHFNWKHFRQWLQXLW\EHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUDQG(&0KDUQHVVFRQQHFWRU í ([KDXVWJDVWHPSHUDWXUHVHQVRU (&0 &RQWLQXLW\ &RQQHFWRU 7HUPLQDO &RQQHFWRU 7HUPLQDO B-46 B-11 12 ([LVWHG $OVRFKHFNKDUQHVVIRUVKRUWWRJURXQGDQGVKRUWWRSRZHU ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! 3HUIRUPWKHWURXEOHGLDJQRVLVIRU(&0SRZHUVXSSO\FLUFXLW5HIHUWR'LDJQRVLV3URFHGXUH 12!! 5HSDLURUUHSODFHHUURUGHWHFWHGSDUWV 5/4/2023 20 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(4/10) 3(;+$867*$67(03(5(785(6(1625 '7&'HVFULSWLRQ '7&'(7(&7,21/2*,& M.U.T.-III SE screen terms DTC DTC detection condition (Trouble diagnosis content) P0545 00 Diagnosis condition Ignition switch ON EXHAUST GAS TEMPSENSOR 1 B1 Signal (terminal) Exhaust gas temperature sensor signal (Exhaust gas temperature sensor circuit low bank 1sensor 1) Threshold ECM detects that a voltage signal from exhaust gas temperature sensor is less than 0.209 V. Diagnosis delay time 5 seconds or more 3266,%/(&$86( x +DUQHVVRUFRQQHFWRUV ([KDXVWJDVWHPSHUDWXUHVHQVRUFLUFXLWLVVKRUWHG x ([KDXVWJDVWHPSHUDWXUHVHQVRU )$,/6$)( 1RWDSSOLFDEOH '7&&RQILUPDWLRQ3URFHGXUH 35(&21',7,21,1* ,I'7&&RQILUPDWLRQ3URFHGXUHKDVEHHQSUHYLRXVO\FRQGXFWHGDOZD\VSHUIRUPWKHIROORZLQJSURFHGXUHEHIRUHFRQGXFWLQJWKHQH[WWHVW 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7XUQLJQLWLRQVZLWFK21 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7(67,1*&21',7,21 %HIRUHSHUIRUPLQJWKHIROORZLQJSURFHGXUHFRQILUPWKDWEDWWHU\YROWDJHLVPRUHWKDQ9 !! *272 5/4/2023 21 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(5/10) 3(5)250'7&&21),50$7,21352&('85( 7XUQLJQLWLRQVZLWFK21DQGZDLWDWOHDVWVHFRQGV &KHFNVWWULS'7& ,VVWWULS'7&GHWHFWHG" <(6!! 3URFHHGWR 12!! 7RFKHFNPDOIXQFWLRQV\PSWRPEHIRUHUHSDLU 5HIHUWR,QWHUPLWWHQW,QFLGHQW 12!! &RQILUPDWLRQDIWHUUHSDLU ,163(&7,21(1' '7&'LDJQRVLV3URFHGXUH &+(&.(;+$867*$67(03(5$785(6(1625 :LWK087,,,6( 7XUQLJQLWLRQVZLWFK21 6HOHFW³(;+$867*$67(036(1%´LQ³'$7$021,725´PRGHRI³(1*,1(´XVLQJ087,,,6( 6WDUWHQJLQHDQGZDUPLWXSWRQRUPDORSHUDWLQJWHPSHUDWXUH &KHFNWKDW³(;+$867*$67(036(1%´LQGLFDWLRQDVIROORZV 0RQLWRULWHP &RQGLWLRQ (;+$867*$67(036(1 % 9DOXH x :DUPXSFRQGLWLRQ x ,GOHVSHHG ± P9 :LWKRXW087,,,6( 6WDUWHQJLQHDQGZDUPLWXSWRQRUPDORSHUDWLQJWHPSHUDWXUH &KHFNWKDWYROWDJHEHWZHHQ(&0KDUQHVVFRQQHFWRUWHUPLQDOVDVIROORZV (&0 í &RQGLWLRQ 9ROWDJH &RQQHFWRU 7HUPLQDO B-11 12 34 x :DUPXSFRQGLWLRQ x ,GOHVSHHG ± 9 ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! *272 12!! 5HSODFHH[KDXVWJDVWHPSHUDWXUHVHQVRU5HIHUWR([SORGHG9LHZ 5/4/2023 22 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(6/10) &+(&.(;+$867*$67(03(5$785(6(162532:(56833/< 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFWH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRU 7XUQLJQLWLRQVZLWFK21 &KHFNWKHYROWDJHEHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUWHUPLQDODQGJURXQG 9ROWDJH ([KDXVWJDVWHPSHUDWXUHVHQVRU í $SSUR[ &RQQHFWRU 7HUPLQDO B-46 *URXQG 9 ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! *272 12!! *272 &+(&.(;+$867*$67(03(5$785(6(1625*5281'&,5&8,7 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFW(&0KDUQHVVFRQQHFWRU &KHFNWKHFRQWLQXLW\EHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUDQG(&0KDUQHVVFRQQHFWRU í ([KDXVWJDVWHPSHUDWXUHVHQVRU (&0 &RQWLQXLW\ &RQQHFWRU 7HUPLQDO &RQQHFWRU 7HUPLQDO B-46 B-11 34 ([LVWHG $OVRFKHFNKDUQHVVIRUVKRUWWRSRZHU ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! &KHFNLQWHUPLWWHQWLQFLGHQW5HIHUWR,QWHUPLWWHQW,QFLGHQW 12!! 5HSDLURUUHSODFHHUURUGHWHFWHGSDUWV &+(&.(;+$867*$67(03(5$785(6(162532:(56833/<&,5&8,7 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFW(&0KDUQHVVFRQQHFWRU &KHFNWKHFRQWLQXLW\EHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUDQG(&0KDUQHVVFRQQHFWRU í ([KDXVWJDVWHPSHUDWXUHVHQVRU (&0 &RQWLQXLW\ &RQQHFWRU 7HUPLQDO &RQQHFWRU 7HUPLQDO B-46 B-11 12 ([LVWHG $OVRFKHFNKDUQHVVIRUVKRUWWRJURXQGDQGVKRUWWRSRZHU ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! 3HUIRUPWKHWURXEOHGLDJQRVLVIRU(&0SRZHUVXSSO\FLUFXLW5HIHUWR'LDJQRVLV3URFHGXUH 12!! 5HSDLURUUHSODFHHUURUGHWHFWHGSDUWV 5/4/2023 23 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(7/10) 3(;+$867*$67(03(5(785(6(1625 '7&'HVFULSWLRQ '7&'(7(&7,21/2*,& M.U.T.-III SE screen terms DTC DTC detection condition (Trouble diagnosis content) P0546 00 Diagnosis condition – EXHAUST GAS TEMPSENSOR 1 B1 Signal (terminal) Exhaust gas temperature sensor signal (Exhaust gas temperature sensor circuit high bank 1sensor 1) Threshold ECM detects that a voltage signal from exhaust gas temperature sensor is more than 4.84 V. Diagnosis delay time 5 seconds or more 3266,%/(&$86( x +DUQHVVRUFRQQHFWRUV ([KDXVWJDVWHPSHUDWXUHVHQVRUFLUFXLWLVRSHQ x ([KDXVWJDVWHPSHUDWXUHVHQVRU )$,/6$)( 1RWDSSOLFDEOH '7&&RQILUPDWLRQ3URFHGXUH 35(&21',7,21,1* ,I'7&&RQILUPDWLRQ3URFHGXUHKDVEHHQSUHYLRXVO\FRQGXFWHGDOZD\VSHUIRUPWKHIROORZLQJSURFHGXUHEHIRUHFRQGXFWLQJWKHQH[WWHVW 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7XUQLJQLWLRQVZLWFK21 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7(67,1*&21',7,21 %HIRUHSHUIRUPLQJWKHIROORZLQJSURFHGXUHFRQILUPWKDWEDWWHU\YROWDJHLVPRUHWKDQ9DWLGOH !! *272 35(&21',7,21,1* :LWK087,,,6( 7XUQLJQLWLRQVZLWFK21 6HOHFW³&22/$177(036´LQ³'$7$021,725´PRGHRI³(1*,1(´XVLQJ087,,, &KHFNWKHIROORZLQJFRQGLWLRQV &22/$17 7(036 0RUHWKDQ±q& ±q) :LWK*67 )ROORZWKHSURFHGXUH³:LWK087,,,6(´DERYH 5/4/2023 24 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(8/10) ,VWKHFRQGLWLRQVDWLVILHG" <(6!! *272 12!! *272 35(&21',7,21,1* :LWK087,,,6( 6WDUWWKHHQJLQHXQWLOWKHIROORZLQJFRQGLWLRQLVVDWLVILHG &22/$17 7(036 0RUHWKDQ±q& ±q) 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV 7XUQLJQLWLRQVZLWFK21 7XUQLJQLWLRQVZLWFK2))DQGZDLWDWOHDVWVHFRQGV :LWK*67 )ROORZWKHSURFHGXUH³:LWK087,,,6(´DERYH !! *272 5/4/2023 25 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(9/10) 3(5)250'7&&21),50$7,21352&('85( 6KLIWWKHVHOHFWRUOHYHUWR3UDQJH 6WDUWHQJLQHDQGOHWLWLGOHIRUDWOHDVWVHFRQGV 'HSUHVVWKHDFFHOHUDWRUSHGDOIRUVHFRQGVRUPRUH 127( 'RQRWUHOHDVHWKHDFFHOHUDWRUSHGDOGXULQJ'7&FRQILUPDWLRQSURFHGXUH &KHFNVWWULS'7& ,VVWWULS'7&GHWHFWHG" <(6!! 3URFHHGWR 12!! 7RFKHFNPDOIXQFWLRQV\PSWRPEHIRUHUHSDLU 5HIHUWR,QWHUPLWWHQW,QFLGHQW 12!! &RQILUPDWLRQDIWHUUHSDLU ,163(&7,21(1' '7&'LDJQRVLV3URFHGXUH &+(&.)81&7,212))8(/,1-(&725 :LWK087,,,6( 7XUQLJQLWLRQVZLWFK21 6HOHFW³(;+$867*$67(036(1%´LQ³'$7$021,725´PRGHRI³(1*,1(´XVLQJ087,,,6( 6WDUWHQJLQHDQGZDUPLWXSWRQRUPDORSHUDWLQJWHPSHUDWXUH &KHFNWKDW³(;+$867*$67(036(1%´LQGLFDWLRQDVIROORZV 0RQLWRULWHP &RQGLWLRQ (;+$867*$67(036(1 % 9DOXH x :DUPXSFRQGLWLRQ x ,GOHVSHHG ± P9 :LWKRXW087,,,6( 6WDUWHQJLQHDQGZDUPLWXSWRQRUPDORSHUDWLQJWHPSHUDWXUH &KHFNWKDWYROWDJHEHWZHHQ(&0KDUQHVVFRQQHFWRUWHUPLQDOVDVIROORZV (&0 í &RQGLWLRQ 9ROWDJH &RQQHFWRU 7HUPLQDO B-11 12 34 x :DUPXSFRQGLWLRQ x ,GOHVSHHG ± 9 ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! *272 12!! 5HSODFHH[KDXVWJDVWHPSHUDWXUHVHQVRU5HIHUWR([SORGHG9LHZ 5/4/2023 26 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 11(10/10) &+(&.(;+$867*$67(03(5$785(6(162532:(56833/< 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFWH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRU 7XUQLJQLWLRQVZLWFK21 &KHFNWKHYROWDJHEHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUWHUPLQDODQGJURXQG 9ROWDJH ([KDXVWJDVWHPSHUDWXUHVHQVRU í $SSUR[ &RQQHFWRU 7HUPLQDO B-46 *URXQG 9 ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! *272 12!! *272 &+(&.(;+$867*$67(03(5$785(6(1625*5281'&,5&8,7 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFW(&0KDUQHVVFRQQHFWRU &KHFNWKHFRQWLQXLW\EHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUDQG(&0KDUQHVVFRQQHFWRU í ([KDXVWJDVWHPSHUDWXUHVHQVRU (&0 &RQWLQXLW\ &RQQHFWRU 7HUPLQDO &RQQHFWRU 7HUPLQDO B-46 B-11 34 ([LVWHG $OVRFKHFNKDUQHVVIRUVKRUWWRSRZHU ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! &KHFNLQWHUPLWWHQWLQFLGHQW5HIHUWR,QWHUPLWWHQW,QFLGHQW 12!! 5HSDLURUUHSODFHHUURUGHWHFWHGSDUWV &+(&.(;+$867*$67(03(5$785(6(162532:(56833/<&,5&8,7 7XUQLJQLWLRQVZLWFK2)) 'LVFRQQHFW(&0KDUQHVVFRQQHFWRU &KHFNWKHFRQWLQXLW\EHWZHHQH[KDXVWJDVWHPSHUDWXUHVHQVRUKDUQHVVFRQQHFWRUDQG(&0KDUQHVVFRQQHFWRU í ([KDXVWJDVWHPSHUDWXUHVHQVRU (&0 &RQWLQXLW\ &RQQHFWRU 7HUPLQDO &RQQHFWRU 7HUPLQDO B-46 B-11 12 ([LVWHG $OVRFKHFNKDUQHVVIRUVKRUWWRJURXQGDQGVKRUWWRSRZHU ,VWKHLQVSHFWLRQUHVXOWQRUPDO" <(6!! 3HUIRUPWKHWURXEOHGLDJQRVLVIRU(&0SRZHUVXSSO\FLUFXLW5HIHUWR'LDJQRVLV3URFHGXUH 12!! 5HSDLURUUHSODFHHUURUGHWHFWHGSDUWV 5/4/2023 27 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 12(1/4) P2080 EXHAUST GAS TEMPERETURE SENSOR DTC Description DTC Description DTC DETECTION LOGIC M.U.T.-III SE screen terms DTC DTC detection condition (Trouble diagnosis content) Diagnosis condition – Signal (terminal) Exhaust gas temperature sensor signal • The difference between estimated exhaust gas temperature calculated by ECM and temperature sent from exhaust gas temperature sensor is approx. 100°C (212°F) or more • The difference between exhaust gas temperature sent from exhaU1st gas temperature calculated by ECM is approx. 100°C (212°F) or more EXHAUST GAS TEMPSENSOR 1 B1 P2080 00 (Exhaust gas temperature sensor 1 circuit range/performance) Threshold Diagnosis delay time 20 seconds or more POSSIBLE CAUSE Exhaust gas leaks Exhaust gas temperature sensor FAIL-SAFE Not applicable 5/4/2023 28 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 12(2/4) DTC Confirmation Procedure 1. CHECK DTC PRIORITY DTC P2080 is displayed with DTCs related to following items, first perform the trouble diagnosis of DTCs. Crankshaft position sensor Misfire Fuel system A/F sensor 1 A/F sensor 1 heater Mass air flower sensor Engine coolant temperature sensor Intake air temperature sensor Vehicle speed sensor DTC P2080 is displayed DTC P0544, P0545, P0546 or P2081, first perform the trouble diagnosis for DTC P0544, P0545, P0546 or P2081. Is applicable DTC detected? YES >> Perform applicable DTC. Refer to . NO >> GO TO 2 . 2. PRECONDITIONING If DTC Confirmation Procedure has been previously conducted, always turn ignition switch OFF and wait at 10 seconds before conducting the next test. TEST CONDITION: Before performing the following procedure, confirm that battery voltage is more than 11 V at idle. >> GO TO 3 . 3. PERFORM DTC CONFIRMATION PROCEDURE With M.U.T.-III SE 1. Start the engine and warm it up to normal operating temperature. 2. Select "DATA MONITOR" mode of "ENGINE" using M.U.T.-III SE. 3. Maintain the following conditions for at least 120 consecutive seconds. NOTE: Keep the accelerator pedal as steady as possible during cruising. CAUTION: Always drive vehicle in safe manner and obey all traffic laws. Items Conditions COOLANT TEMP/S More than 65C (149F) INT/A TEMP SE VHCL SPEED SE More than 0C (32F) More than 50C (122F) 90 - 100 km/h (56 - 62 MPH) 4. Check 1st trip DTC. With GST Follow the procedure "With M.U.T.-III SE" above. 5/4/2023 29 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 12(3/4) Is 1st trip DTC detected? YES >> Proceed to . NO >> The malfunction symptom before repair: Refer to NO >> Confirmation after repair: INSPECTION END DTC Diagnosis Procedure DTC Diagnosis Procedure 1. CHECK DTC PRIORITY DTC P2080 is displayed with DTCs related to following items, first perform the trouble diagnosis of DTCs. Crankshaft position sensor Misfire Fuel system A/F sensor 1 A/F sensor 1 heater Mass air flower sensor Engine coolant temperature sensor Intake air temperature sensor Vehicle speed sensor DTC P2080 is displayed DTC P0544, P0545, P0546 or P2081, first perform the trouble diagnosis for DTC P0544, P0545, P0546 or P2081. Is applicable DTC detected? YES >> Perform applicable DTC. Refer to . NO >> GO TO 2. 2. PERFORM DTC CONFIRMATION PROCEDURE With M.U.T.-III SE 1. Start the engine and warm it up to normal operating temperature. 2. Select "DATA MONITOR" mode of "ENGINE" using M.U.T.-III SE. Is the inspection result normal? YES >> GO TO 3. NO >> Repair or replace error-detected parts. 5/4/2023 30 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 12(4/4) 3. CHECK EXHAUST GAS TEMPERATURE SENSOR With M.U.T.-III SE 1. Turn ignition switch ON. 2. Select "EXHAUST GAS TEMP SEN 1 B1" in "DATA MONITOR" mode of "ENGINE" using M.U.T.-III SE. 3. Check that "EXHAUST GAS TEMP SEN 1 B1" indication as follows. Monitor item Condition EXHAUST GAS TEMP SEN 1 B1 Value Warm-up condition Idle speed 1.05 – 4.00 V Without M.U.T.-III SE 1. Warm engine up to normal operating temperature. 2. Check that voltage between ECM harness connector terminals as follows. ECM + – Condition Voltage Connector Terminal B-11 12 34 Warm-up condition Idle speed 1.05 – 4.00 V Is the inspection result normal? YES >> INSPECTION END NO >> Replace exhaust gas temperature sensor. Refer to Exploded View. . 5/4/2023 31 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 13(1/4) 3(;+$867*$67(03(5(785(6(1625 '7&'HVFULSWLRQ '7&'(7(&7,21/2*,& M.U.T.-III SE screen terms DTC DTC detection condition (Trouble diagnosis content) P2081 00 Diagnosis condition – EXHAUST GAS TEMPSENSOR 1 B1 Signal (terminal) Exhaust gas temperature sensor signal (Exhaust gas temperature sensor circuit intermittent bank 1 sensor 1) Threshold ECM detects that a voltage signal from exhaust gas temperature sensor is 4.84 V or more. 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HA) AA EN GIN E STA LL HES ITAT ION/ SUR GIN G/F LAT SPO T SPA RK KN OC K/D ETO NAT ION LAC K OF PO WE R/P OO R AC CEL ERA TIO N AB AC AD AE HIG H IDL E/L OW IDL E RO UG H IDL E/H UN TIN G AF AG IDLI NG VIB RAT ION SLO W/N O RET UR N TO IDL E OVE RHE ATS/ WAT ER TEM PER ATU RE HIG H EXC ESS IVE FUE L CO NSU MPT ION EXC ESS IVE OIL CO NS UM PTI ON BAT TER Y DEA D (UN DER CHA RGE ) AH AJ AK AL AM HA Reference page Diagnosis Procedure POWER SUPPLY AND GROUND CIRCUIT, DTC Description U012E CAN COMMUNICATION, DTC Description U042F CAN COMMUNICATION, DTC Description P2614 INTAKE CAMSHAFT POSITION SENSOR, DTC Description P2615 INTAKE CAMSHAFT POSITION SENSOR, Electric Intake valve timing control module circuit 3 3 DTC Description P2616 INTAKE CAMSHAFT POSITION SENSOR, 3 DTC Description P2616 INTAKE CAMSHAFT POSITION SENSOR, DTC Description P2618 CRANKSHAFT POSITION SENSOR, DTC Description P2619 CRANKSHAFT POSITION SENSOR, DTC Description P34C8 ELECTRIC INTAKE VALVE TIMING CONTROL MODULE DTC Description P34AC ELECTRIC INTAKE VALVE TIMING CONTROL ACTUATOR, DTC Description P34AD ELECTRIC INTAKE VALVE TIMING CONTROL ACTUATOR, Electric intake valve timing control actuator circuit DTC Description P34AE ELECTRIC INTAKE VALVE TIMING CONTROL POSITION SENSOR, 3 DTC Description P34AF ELECTRIC INTAKE VALVE TIMING CONTROL POSITION SENSOR DTC Description P052A INTAKE VALVE TIMING CONTROL, DTC Description P052B INTAKE VALVE TIMING CONTROL Exhaust valve timing intermediate lock control solenoid valve circuit Exhaust camshaft position sensor circuit 5 5 PNP signal circuit Refrigerant pressure sensor circuit 5 3 5 DTC Description P0365 EXHAUST CAMSHAFT POSITION SENSOR 5 5 5 5 3 3 3 3 InspectionP0850 PNP SWITCH 4 InspectionREFRIGERAN T PRESSURE SENSOR 2 3 Electrical load signal circuit 3 3 ELECTRICAL LOAD SIGNAL Attached sheet 14(2/2) 5/4/2023 36 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 14(2/2) Exhaust gas temperature sensor 5/4/2023 5 37 of 43 ENGINE CONTROL SYSTEM - PR25DD DTC/CIRCUIT DIAGNOSIS - P0544 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P0545 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P0546 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P2080 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P2081 EXHAUST GAS TEMPERETURE SENSOR - DTC Description (5284/MSB22M11_13_54-001A) Attached sheet 15 ENGINE CONTROL SYSTEM 118 DTC Inspection Priority Chart DTC Inspection Priority Chart If some DTCs are displayed at the same time, perform inspections one by one based on the following priority chart. Priority DTC Detected items C053C Wheel speed sensor P0101, P0102, P0103 Mass air flow sensor P0106 Manifold absolute pressure sensor P0107, P0108, P2227 Atmospheric pressure sensor P0111, P0112, P0113, P0127 Intake air temperature sensor P0116, P0117, P0118, P0125 Engine coolant temperature sensor P0122, P0123, P0222, P0223, P1225, P1226, P2135 Throttle position sensor P0128 Thermostat function P0181, P0182, P0183 Fuel tank temperature sensor P0191, P0192, P0193, P119A, P119B, P119C, P119D, P119E Fuel rail pressure sensor P0196, P0197, P0198 Engine oil temperature sensor P025A, P025C, P025D Fuel pump relay P026B, P2B96 Injection system P0326, P0327, P0328, P032B, P032C, P032D Knock sensor P0315, P0335, P2617, P2618, P2619 Crankshaft position sensor P0340, P0365, P2614, P2615, P2616 Camshaft position sensor P044A, P044B, P044C, P044D, P044E EGR volume control valve position sensor P0460, P0461, P0462, P0463 Fuel level sensor P0500, P0501, P2159 Vehicle speed sensor P0520, P0522, P0523, P0524 Engine oil pressure sensor 1 P0531, P0532, P0533 P2080, Refrigerant pressure sensor P0544, P0545, P0546, P2081 Exhaust gas temperature sensor P0604, P0605, P0606, P0607, P060A, P060B, P060C, P061B, P062B, P062D, P062F, P1603, P2610 ECM P0641, P34C8 Electric intake valve timing control module P06B0, P06B3, P06E6 Sensor power supply P06DA, P06DB, P06DC Engine oil pressure control solenoid valve P0850 Transmission range switch P1197 Out of gas* P155B Energy management control P155D, P155E, P155F Generator P161D, P161E, P161F Immobilizer P2014, P2015, P2016, P2017, P2018 Intake manifold runner control valve position sensor P2121, P2122, P2123, P2126, P2127, P2128, P2138 Accelerator pedal position sensor U0101, U0122, U012E, U0146, U0155, U042F CAN communication line U0284, U1040 Engine communication line U1050, U1051 LIN communication line U1327, U2118, U2148, U214A, U214E, U214F, U2150, U2152, U215B, U2165, U2176, U2241, U2248, U2252, U2259, U226B, U2276, U2384 MAC key 5/4/2023 38 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 16 ENGINE CONTROL SYSTEM DTC *1 Items SRT code GST *2 M.U.T.-III SE 125 Trip MIL (M.U.T.-III SE screen terms) Permanent DTC group *3 Reference page P1574 00 P1574 ASCD VHL SPD SEN ʊ 1 ʊ ʊ DTC Description P1575 00 P1575 BRAKE SW ʊ 2 × A+B DTC Description P159F 00 P159F ACTIVE GRILLE AIR SHUTTER A ʊ 2 ʊ ʊ DTC Description P1603 00 P1603 CONTROL MODULE ʊ 2 ʊ ʊ DTC Description P161D 00 P161D IMMOBILIZER ʊ 2 ʊ ʊ DTC Description P161E 00 P161E IMMOBILIZER ʊ 2 ʊ ʊ ʊ P161F 00 P161F IMMOBILIZER ʊ 2 ʊ ʊ DTC Description P1800 00 P1800 VIAS S/V CIRCB1 ʊ 2 ʊ ʊ DTC Description P1805 00 P1805 BRAKE SW/CIRCUIT ʊ 1 ʊ ʊ DTC Description P1A10 00 P1A10 ECM initial learning Incomplete ʊ 2 ʊ ʊ DTC Description P2004 00 P2004 SWIRL CONT/V (B1) ʊ 2 × A+B DTC Description P2008 00 P2008 SWIRL CONT/V (B1) ʊ 2 × A+B DTC Description P2009 00 P2009 Intake manifold runner control ʊ 2 × A+B DTC Description P2010 00 P2010 Intake manifold runner control ʊ 2 × A+B DTC Description P2014 00 P2014 SWIRL CONT SEN/SW ʊ 2 × A+B DTC Description P2015 00 P2015 Intake manifold runner posi sen/sw B1 ʊ 2 × A+B DTC Description P2016 00 P2016 IN/MANIFOLD RUNNER POS SEN B1 ʊ 2 × A+B DTC Description P2017 00 P2017 IN/MANIFOLD RUNNER POS SEN B1 ʊ 2 × A+B DTC Description P2018 00 P2018 IN/MANIFOLD RUNNER POS SEN B1 ʊ 2 × A+B DTC Description P2081 00 P2081 EXHAUST GAS TEMP SENSOR 1 B1 ʊ 2 × B DTC Description P2096 00 P2096 POST CATALYST FUEL TRIM SYS B1 × 2 × A DTC Description P2097 00 P2097 POST CATALYST FUEL TRIM SYS B1 × 2 × A DTC Description P2100 00 P2100 ETC MOT PWR-B1 ʊ 1 × A+B DTC Description P2101 00 P2101 ETC FNCTN/CIRC-B1 ʊ 1 × A+B DTC Description P2103 00 P2103 ETC MOT PWR-B1 ʊ 1 × A+B DTC Description P2119 00 P2119 ETC ACTR-B1 ʊ 1 × or ʊ A + B or ʊ DTC Description P2121 00 P2121 Throttle/pedal position sen/sw D ʊ 1 × A+B DTC Description P2122 00 P2122 APP SEN 1/CIRC ʊ 1 × A+B DTC Description P2123 00 P2123 APP SEN 1/CIRC ʊ 1 × A+B DTC Description P2126 00 P2126 Throttle/pedal position sen/sw E ʊ 1 × A+B DTC Description P2127 00 P2127 APP SEN 2/CIRC ʊ 1 × A+B DTC Description P2128 00 P2128 APP SEN 2/CIRC ʊ 1 × A+B DTC Description P2135 00 P2135 TP SENSOR-B1 ʊ 1 × A+B DTC Description P2138 00 P2138 APP SENSOR ʊ 1 × A+B DTC Description P2159 00 P2159 VEHICLE SPEED SEN B ʊ 2 × A+B DTC Description P219A 00 P219A AIR FUEL RATIO IMBALANCE B1 × 2 × A DTC Description P2227 00 P2227 Barometric pressure sensor A ʊ 2 × A+B DTC Description P2237 00 P2237 O2 sensor bank 1 sensor 1 ʊ 2 × A+B DTC Description P2238 00 P2238 O2 sensor bank 1 sensor 1 ʊ 2 × A+B DTC Description P2239 00 P2239 O2 sensor bank 1 sensor 1 ʊ 2 × A+B DTC Description P2251 00 P2251 O2 sensor bank 1 sensor 1 ʊ 2 × A+B DTC Description P2252 00 P2252 O2 sensor bank 1 sensor 1 ʊ 2 × A+B DTC Description P2253 00 P2253 O2 sensor bank 1 sensor 1 ʊ 2 × A+B DTC Description P2270 00 P2270 O2 sensor signal bank 1 sensor 2 × 2 × A+B DTC Description P2080 00 P2080 - 2 X B Attached sheet 12(1/4) EXHAUST GAS TEMP SENSOR 1 B1 5/4/2023 39 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 17 ENGINE CONTROL SYSTEM 1049 SYMPTOM Warranty symptom code HA RD/ NO STA RT/ RES TAR T (EX CP. HA) AA EN GIN E STA LL HES ITAT ION/ SUR GIN G/F LAT SPO T SPA RK KN OC K/D ETO NAT ION LAC K OF PO WE R/P OO R AC CEL ERA TIO N AB AC AD AE HIG H IDL E/L OW IDL E RO UG H IDL E/H UN TIN G AF AG IDLI NG VIB RAT ION SLO W/N O RET UR N TO IDL E OVE RHE ATS/ WAT ER TEM PER ATU RE HIG H EXC ESS IVE FUE L CO NSU MPT ION EXC ESS IVE OIL CO NSU MPT ION BAT TER Y DEA D (UN DER CHA RGE ) AH AJ AK AL AM HA Reference page Diagnosis Procedure DTC Diagnosis Procedure, DTC Description DTC Description, DTC Description DTC Description, DTC Description DTC Description, DTC Description DTC Description, Electric Intake valve timing control module circuit 3 3 3 DTC Description DTC Description, DTC Description DTC Description, DTC Description DTC Description, DTC Description DTC Description, DTC Description DTC Description DTC Description DTC Description, DTC Description DTC Description, Electric intake valve timing control actuator circuit 3 DTC Description DTC Description, DTC Description DTC Description DTC Description DTC Description, DTC Description DTC Description Exhaust valve timing intermediate lock control solenoid valve circuit Exhaust camshaft position sensor circuit 5 5 5 5 5 5 5 Exhaust gas temperature sensor PNP signal circuit 3 Refrigerant pressure sensor circuit 3 2 3 3 3 Electrical load signal circuit DTC Description DTC Description 5 3 5 DTC Description, DTC Description, DTC Description, DTC Description 3 InspectionDTC Description 4 InspectionComponent Function Check Component Function Check 3 Intake manifold runner control valve motor circuit 4 4 Inspection Intake manifold runner control valve position sensor circuit 4 4 DTC Description DTC Description Intake manifold tuning valve circuit 1 Air conditioner circuit 2 2 3 3 3 ASCD steering switch circuit ABS actuator and electric unit (control unit) 1 - 6: The numbers refer to the order of inspection. (continued on next table) 5/4/2023 InspectionDTC Description 3 3 3 3 3 2 Work Flow, Work Flow DTC Diagnosis Procedure 4 Work Flow ENGINE CONTROL SYSTEM - PR25DD - DTC/CIRCUIT DIAGNOSIS - P0544 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P0545 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P0546 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P2080 EXHAUST GAS TEMPERETURE SENSOR - DTC Description, P2081 EXHAUST GAS TEMPERETURE SENSOR - DTC Description 40 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 18(1/2) EXTERIOR LIGHTING SYSTEM 102 HEADLIGHT ADJUSTMENT (LOW-BEAM) CAUTION: • Do not cover a headlight for more than three minutes to prevent the plastic headlight lens deformation. • Be sure to adjust the aiming adjustment screw in the tightening direction. 1.The low-beam headlight should project on the screen upper edge of the beam (cut-off). Service hole BCKA0659AA 2.When adjusting the vertical direction side, insert the screwdriver from the service hole near the headlight assembly mounting bolts. Phillips screwdriver Vertical direction adjusting screw BCKA6689AA 3.Turn the adjusting screws to achieve the specified low-beam cut-off location on the aiming screen. (V) Cutoff line 133.0 133.0 (5.2) (5.2) 50.5 (2.0) (H) 50.5 (2.0) 266.1 (10.5) mm (in) ACJ01473AB Standard value: (Vertical direction) Horizontal line (H) ± 50.5 mm (± 2.0 in) (± 0.38 degrees angle) (Horizontal direction): ± 133.0 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) 5/4/2023 41 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 18(2/2) EXTERIOR LIGHTING SYSTEM 103 NOTE: High-beam pattern should be correct when the low-beams are adjusted properly. Luminous Intensity Measurement Luminous Intensity Measurement 1.Set the headlights to high-beam. 2.Using a photometer, and following its manufacturer's instruction manual, measure the headlight center intensity and check to be sure that the limit value is satisfied. Limit: 40,000 cd or more {When a screen is set 18.3m (60 ft) ahead of the vehicle} NOTE: When measuring the intensity, maintain an engine speed of 2,000 r/min, with the battery fully charged. There may be special local regulations pertaining to headlight intensity. Be sure to make any adjustments necessary to satisfy such regulations. If an illuminometer is used to make the measurements, convert its values to photometer values by using the following formula. I =E × r2: • I = intensity (cd) • E = illumination (lux) • r = distance (m) from headlights to illuminometer FRONT FOG LAMP AIMING ADJUSTMENT service specifications service specifications Item Standard value Limit Fog light aiming (cutoff line direction) [at 7.62 m (25.0 ft)] The horizontal line 277.0 mm (10.91 in) (2.08 degrees angle) below the horizontal line (H) - Fog light aiming (vertical direction) [at 7.62 m (25.0 ft)] - Area from 163.0 mm (6.42 in) (1.22 degrees angle) above the cutoff line to 163.0 mm (6.42 in) (1.22 degrees angle) below the cutoff line Fog light aiming (horizontal direction) [at 7.62 m (25.0 ft)] - Vertical line (V) ± 599.7 mm (± 23.6 in) (± 4.5 degrees angle). 3UHPLXPW\SH! x (V) Cutoff line 133.0 133.0 (5.2) (5.2) 50.5 (2.0) (H) 266.1 (10.5) mm (in) DF2002NYAB 6WDQGDUGYDOXH 9HUWLFDOGLUHFWLRQ +RUL]RQWDOOLQH + +PP, PP +LQ, - 0 in +GHJUHHVDQJOH, GHJUHHVDQJOH +RUL]RQWDOGLUHFWLRQ rPP rLQ rGHJUHHVDQJOH IURPWKHD[LVZKLFKLVPP LQ GHJUHHVDQJOH ULJKWZDUGIURPWKHYHUWLFDOOLQH 9 127( +LJKEHDPSDWWHUQVKRXOGEHFRUUHFWZKHQWKHORZEHDPVDUHDGMXVWHGSURSHUO\ 5/4/2023 42 of 43 (5284/MSB22M11_13_54-001A) Attached sheet 19 EXTERIOR LIGHTING SYSTEM 100 BOTH SIDE FRONT FOG LAMPS ARE NOT TURNED ON Description Description Both side front fog lamps are not turned ON in any condition. Diagnosis Procedure Diagnosis Procedure 1. COMBINATION SWITCH INSPECTION Check combination switch. Refer to Symptom Table. Is the inspection result normal? YES >> GO TO 2 . NO >> Repair or replace the malfunctioning part. 2. CHECK FRONT FOG LIGHT REQUEST SIGNAL With M.U.T.-III SE 1. Select “FRONT FOG LIGHT REQ” in “Data List” mode of “IPDM E/R” using M.U.T.-III SE. 2. With operating the front fog light switch, check the monitor status. Monitor item Condition Monitor status Front fog light switch ON On (With lighting switch 2ND) OFF Off FRONT FOG LIGHT REQ Is the item status normal? YES >> Replace IPDM E/R. Refer to Removal and Installation. NO >> Replace BCM. Refer to Removal and Installation. PERIODIC MAINTENANCE HEADLAMP AIMING ADJUSTMENT Service Specifications Service Specifications Item Headlight aiming [at 7.62 m (25.0 ft)] Standard value Limit Vertical direction Horizontal line (H) ± 50.5 mm (± 2.0 in) (± 0.38 degrees angle) - Horizontal direction ± 133.3 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) - - 40,000 or more {when a screen is set 18.3 m (60 ft) ahead of the vehicle} Low-beam Headlight intensity cd (at high-beam) PRECAUTIONS ON HOW TO USE THE HEADLIGHT ASSEMBLY Be careful with the following items as resin lenses are used in the headlight assembly. • Don't illuminate the headlight for three minutes or more when the headlight is covered with scratch protector. • Don't tape the outer lens. • Don't scratch the outer lens surface with a sharp edged special tool. Headlight aiming [at 7.62 m (25.0 ft)] Lowbeam A ( Vertical direction Entry type Premium type Horizontal direction , A Horizontal line (H) ± 50.5 mm (± 2.0 in) (± 0.38 degrees angle) - Vertical direction) Horizontal line (H) ＋50.5 mm - 0 mm (+2.0 in, - 0 in) (+ 0.38 degrees angle, - 0 degrees angle) ± 133.3 mm (± 5.2 in) (± 1 degrees angle) from the axis, which is 266.1 mm (10.5 in) (2 degrees angle) rightward from the vertical line (V) - - ± 133.0 mm 5/4/2023 43 of 43 A (5284/MSB22M11_13_54-001A)