NTB12091A
Service Bulletin Details
Public Details for: NTB12091A
Service information replacement engine control modules (ecms) for many newer nissan vehicles are now "blank" ecms. Blank ecms come without software and must be programmed (not reprogrammed) before they will function. See this bulletin f
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Classification: Reference: EC12-023a Date: NTB12-091a January 13, 2014 PROGRAMMING PROCEDURE FOR BLANK ECMS This bulletin has been amended. Several changes have been made. Please discard previous versions of this bulletin. APPLIED VEHICLES: All Nissan vehicles using replacement “Blank” ECMs SERVICE INFORMATION Replacement Engine Control Modules (ECMs) for many newer Nissan vehicles are now “Blank” ECMs. Blank ECMs come without software and must be programmed (not reprogrammed) before they will function. When ordering a replacement ECM, the electronic parts catalog (FAST or equivalent) will list the part number for a Blank ECM if it is available for the vehicle you are working on. • All 2014 and newer M/Y vehicles, that use an ECM, have Blank ECMs available as replacements. • Blank replacement ECMs are being phased in for 2013 to 2009 vehicles. This bulletin contains details for: • Saving / copying information from the old/current ECM and applying it to the new/replacement Blank ECM. • Obtaining and installing program information into the new/replacement Blank ECM when it cannot be copied from the old/current ECM. Nissan Bulletins are intended for use by qualified technicians, not 'do-it-yourselfers'. Qualified technicians are properly trained individuals who have the equipment, tools, safety instruction, and know-how to do a job properly and safely. NOTE: If you believe that a described condition may apply to a particular vehicle, DO NOT assume that it does. See your Nissan dealer to determine if this applies to your vehicle. 1/36 Blank ECM Programming Procedure (summary) Below is a summary of the steps for Blank ECM programming. For details, go to page 3. For vehicles where the ECM can be accessed (ECM P/N can be read) with C-III plus: a. Connect and launch C-III plus: ¾ From the C-III plus home page, Select Re/Programming, Configuration. ¾ Proceed to Re/programming. ¾ Select Programming (not reprogramming). b. Select Before ECM Replacement. c. Save the current ECM P/N and VIN. d. Replace the ECM with the new Blank ECM. e. Select Programming. f. Select After ECM Replacement. g. Select Program ECM. h. Once programming has completed, perform Throttle Valve Closed Position, Idle Air Volume Learn (IAVL), Accelerator Closed Position, and DTC erase. i. Verify the VIN is registered. j. Close C-III plus. For vehicles where the old/current ECM cannot be accessed (ECM P/N cannot be read) with C-III plus: a. Obtain the ECM software P/N by using the VIN in the electronic parts catalog. When using the VIN, the parts catalog will display both the Blank ECM part number and the part number for the software program. b. Install the replacement Blank ECM in the vehicle. c. Connect C-III plus, and then get to the screen that shows the selection Programming and select Programming. d. Select After ECM Replacement. e. Type in the VIN. f. Select the P/N from the list that matches the one taken from the parts catalog. ¾ Double-check and make sure the correct P/N has been selected. ¾ Confirm that the description matches the vehicle’s system applications i.e. ABS, CVT, ASCD, etc. g. Select Program ECM. h. Once programming has completed, perform Throttle Valve Closed Position, Idle Air Volume Learn (IAVL), Accelerator Closed Position, and DTC erase. i. Verify the VIN is registered. j. Close C-III plus. 2/36 NTB12-091a Blank ECM Programming Procedure (details) NOTE: • Always enter the VIN into the Nissan electronic parts catalog (FAST or equivalent), when ordering (looking up) a replacement ECM. • The first five digits of a replacement Blank ECM’s P/N will start with 23703-xxxxx. • Do not replace/install the new ECM until told to do so in the Service Procedure. Can the old/current ECM (the one that will be replaced) be accessed with C-III plus? NOTE: To determine if the old/current ECM can be accessed with C-III plus: Select Diagnosis (One System) > Engine, and then read the ECM Part number. Can the ECM part number be accessed and read? YES – go to Program Blank ECM (When ECM is Accessible With C-III plus) on the next page. If the vehicle’s old/current ECM can be accessed with C-III plus, its current internal Part Number (P/N) and Vehicle Identification Number (VIN) can be saved and then applied to the Blank ECM. NO – go to Program Blank ECM (When ECM is not Accessible With C-III plus) on page 18. If the vehicle’s old/current ECM cannot be accessed with C-III plus, the software program P/N to be programmed into the Blank ECM will need to be determined by entering the VIN into the Electronic Parts Catalog (FAST or equivalent). When using the VIN, the parts catalog will display both the Blank ECM part number and the part number for the software program. 3/36 NTB12-091a PROGRAM BLANK ECM (When ECM is Accessible With C-III plus) NOTE: • Do not replace/install the new ECM until told to do so in the Service Procedure. • Use this procedure if the vehicle’s old/current ECM can be accessed with CONSULT-III plus. IMPORTANT: Before starting the program procedure, make sure: • ASIST on the CONSULT PC has been freshly synchronized (updated). • All C-III plus software updates (if any) have been installed. NOTE: The CONSULT PC automatically gets applicable ECM programming data during ASIST synchronization. • A screen print for Warranty documentation can be done from the CONSULT PC during this process while still connected to the vehicle. • If possible, take the vehicle for a 10 minute drive in order to meet the following conditions: ¾ Engine coolant temperature: 70 – 100°C (158 – 212°F) ¾ Battery voltage: More than 12.9V (At idle) ¾ Transmission: Warmed up Figure A NOTE: • After programming is complete, you will be required to perform Throttle Valve Closed Position, Idle Air Volume Learn (IAVL), Accelerator Closed Position, and DTC erase. The above conditions are required for the IAVL to complete. 4/36 NTB12-091a 1. Connect the C-III plus Vehicle Interface (plus VI) to the vehicle. • Make sure to use the correct VI for C-III plus (plus VI). CAUTION: Make sure the plus VI is securly connected to the DLC. If the plus VI connection is loose during programming, the process will be interrupted and the ECM may be damaged. 2. Connect the AC Adapter to the CONSULT PC. CAUTION: Be sure to connect the AC Adapter. If the CONSULT PC battery voltage drops during programming, the process will be interrupted and the ECM may be damaged. 3. Connect a battery charger to the vehicle battery: • Set the battery charger at a low charge rate. NOTE: The GR-8 (Battery and Electrical Diagnostic Station) set to “Power Supply” mode is recommended. CAUTION: Be sure the battery charger is connected securely to the battery. Make sure the battery voltage stays between 12.0V and 15.5V during programming. If the battery voltage goes out of this range during programming, the ECM may be damaged. 4. Turn off all external Bluetooth® devices (e.g., cell phones, printers, etc.) within range of the CONSULT PC and the VI. CAUTION: Make sure to turn off all external Bluetooth® devices. If Bluetooth® signal waves are within range of the CONSULT PC and the plus VI during programming, programming may be interrupted and the ECM may be damaged. 5. Turn the ignition ON (engine OFF / Not Ready). • The engine must not start or run during the reprogramming procedure. 6. Turn OFF all vehicle electrical loads such as exterior lights, interior lights, HVAC, blower, rear defogger, audio, NAVI, seat heater, steering wheel heater, etc. IMPORTANT: Make sure to turn OFF all vehicle electrical loads. Make sure the battery voltage stays between 12.0V and 15.5V during programming. If the battery voltage goes out of this range during programming, the ECM may be damaged. 5/36 NTB12-091a 7. Open / start C-III plus. • You will be accessing the old/current ECM. 8. Wait for the plus VI to be recognized. • The serial number will display when the plus VI is recognized. plus VI is recognized Figure 1 9. Select Re/programming, Configuration. Step 9 Figure 2 6/36 NTB12-091a 10. Use arrows (if needed) to view and read all precautions. 11. Check the box confirming the precautions have been read. 12. Select Next. Step 10 Step 11 Step 12 Figure 3 13. Select Nissan, Vehicle Name, and then the correct Model Year. • If the screen in Figure 4 does not display, skip to step 14. Step 13 Step 13 Example Figure 4 7/36 NTB12-091a 14. Make sure VIN or Chassis # matches the vehicle’s VIN. 15. If the correct VIN is displayed, select Confirm. Step 14 Step 15 Figure 5 16. Select Confirm. Step 16 Figure 6 8/36 NTB12-091a 17. Select ENGINE. Step 17 Figure 7 NOTE: If the old/current ECM cannot be accessed with C-III plus, go to Program Blank ECM (When ECM is not Accessible With C-III plus) on page 18. 18. Select Programming. (Do not select Reprogramming.) Step 18 Figure 8 9/36 NTB12-091a 19. Select Before Replace ECU. Step 19 Figure 9 20. Select Save. Step 20 Figure 10 10/36 NTB12-091a 21. Select Next. Step 21 Figure 11 22. Make sure the VIN in the Saved Data List (Figure 12) matches the vehicle’s VIN. • If the VIN is not correct, select Delete and then start over from the C-III plus Home screen. 23. If the VIN is correct, select Confirm. • This step will save the vehicle’s existing ECM information. Step 22 Step 23 Figure 12 11/36 NTB12-091a 24. After Confirm is selected in step 23, the screen in Figure 13 will display. Figure 13 25. Replace the ECM now: • Leave C-III plus turned ON (it should continue to display the screen in Figure 13 while replacing the ECM). • Make sure the CONSULT PC A/C power supply is connected. • Turn the ignition OFF. • Refer to the appropriate Service Manual for ECM replacement information. 26. After the ECM has been replaced (Blank ECM is now installed). a. Turn the ignition ON (engine OFF / Not Ready). • The engine must not start during the programming procedure. b. Make sure the GR8 / battery charger is connected. 12/36 NTB12-091a 27. Select Programming. Step 27 Figure 14 28. Select After Replace ECU. Step 28 Figure 15 13/36 NTB12-091a 29. Use arrows to view and read all precautions. 30. Check the box confirming the precautions have been read. 31. Select Next. Step 29 Step 30 Step 31 Figure 16 32. Make sure OK is highlighted green (battery voltage must be between 12.0 and 15.5 Volts). 33. Select Next. IMPORTANT: Battery voltage must stay between 12.0 and 15.5 Volts during programming or ECM programming may be interrupted and the ECM may be damaged. Monitor battery voltage here Step 32 Step 33 Figure 17 14/36 NTB12-091a NOTE: In the next step, the programming process will begin when Start is selected. CAUTION: DO NOT stop programming after selecting Start, doing so may damage the ECM. Allow programming to complete. 34. Select Start. Monitor battery voltage here Step 34 Figure 18 35. Wait for both progress bars to complete. Step 35 Figure 19 15/36 NTB12-091a 36. When the screen in Figure 20 displays, programming is complete. NOTE: If the screen in Figure 20 does not display (programming does not complete), refer to the information on the next page. 37. Disconnect the GR8 / battery charger from the vehicle. 38. Select Next. Step 38 Figure 20 39. Go to After Programming has Completed on page 33. NOTE: Additional steps / operations are required before C-III plus will provide the final programming confirmation report. Go to After Programming has Completed on page 33. 16/36 NTB12-091a If programming does not complete and the “!?” symbol displays as shown in Figure 21: • Check battery voltage (12.0 – 15.5V). • The ignition is ON and the engine is OFF. • External Bluetooth® devices are OFF. • All electrical loads are OFF. • Select Retry and follow the on screen instructions. NOTE: Retry may not go through on the first attempt. It can be selected more than once. Figure 21 If programming does not complete and the “X” symbol displays as shown in Figure 22: • Do not disconnect the plus VI or shut down C-III plus if reprogramming does not complete. • Check battery voltage (12.0 – 15.5V). • The CONSULT A/C adapter is plugged in. • The ignition is ON and the engine is OFF. • The transmission is in Park. • All C-III plus / plus VI cables are securely connected. • All C-III plus updates are installed. • Select Home, and then restart the program procedure from the beginning. Figure 22 17/36 NTB12-091a PROGRAM BLANK ECM (When ECM is not Accessible With C-III plus) NOTE: Use this procedure if the vehicle’s old/current ECM cannot be accessed with CONSULT-III plus. IMPORTANT: Before starting the program procedure, make sure: • ASIST on the CONSULT PC has been freshly synchronized (updated). • All C-III plus software updates (if any) have been installed. NOTE: The CONSULT PC automatically gets applicable ECM programming data during ASIST synchronization. • A screen print for Warranty documentation can be done from the CONSULT PC during this process while still connected to the vehicle. • If possible, take the vehicle for a 10 minute drive in order to meet the following conditions: ¾ Engine coolant temperature: 70 – 100°C (158 – 212°F) ¾ Battery voltage: More than 12.9V (At idle) ¾ Transmission: Warmed up Figure B NOTE: After programming is complete, you will be required to perform Throttle Valve Closed Position, Idle Air Volume Learn (IAVL), Accelerator Closed Position, and DTC erase. The above conditions are required for the IAVL to complete. 18/36 NTB12-091a 1. Install the new “Blank” ECM now. • Refer to the appropriate Service Manual for ESM replacement information. 2. Determine the software program part number that will be used during the programming operation as follows: a. Go to your Nissan electronic parts catalog (FAST or equivalent). NOTE: FAST sample screens are shown in the next few steps. Other brand electronic catalogs may view and operate differently. b. Enter the VIN of the vehicle being repaired. • Always enter the VIN. c. Select OK. Step 2b Step 2c Figure 1a 19/36 NTB12-091a d. Select SEC. 2d Example Figure 2a 20/36 NTB12-091a e. Scroll down the list and select Sec-No 226, Description ENGINE CONTROL MODULE. f. Select the down arrow. g. Select OK. 2e 2f Example 2g Figure 3a 21/36 NTB12-091a h. Click twice on the 23701 number. • After clicking twice the number should highlight in red. If another P/N is clicked, the first will change to green. Green or Red will make the P/N display in the P/N search in the next step. i. Select the P/No (part number) search button. Step 2i Example Step 2h Figure 4a 22/36 NTB12-091a j. From the screen show in Figure 5a, write down the ECM software P/N listed for ROM-DATA ID, ID NO FOR PROGRAMMING. • The first five digits of this number are 23701-xxxxx. NOTE: The last five digits are specific to the vehicle you are working on (based on the VIN), and are used to select the correct program in C-III plus later in this procedure. Step 2j Example Figure 5a 23/36 NTB12-091a 3. Connect the C-III plus Vehicle Interface (plus VI) to the vehicle. • Make sure to use the correct VI for C-III plus (plus VI). CAUTION: Make sure the plus VI is securly connected to the DLC. If the plus VI connection is loose during programming, the process will be interrupted and the ECM may be damaged. 4. Connect the AC Adapter to the CONSULT PC. CAUTION: Be sure to connect the AC Adapter. If the CONSULT PC battery voltage drops during programming, the process will be interrupted and the ECM may be damaged. 5. Connect a battery charger to the vehicle battery: • Set the battery charger at a low charge rate. NOTE: The GR-8 (Battery and Electrical Diagnostic Station) set to “Power Supply” mode is recommended. CAUTION: Be sure the battery charger is connected securely to the battery. Make sure the battery voltage stays between 12.0V and 15.5V during programming. If the battery voltage goes out of this range during programming, the ECM may be damaged. 6. Turn off all external Bluetooth® devices (e.g., cell phones, printers, etc.) within range of the CONSULT PC and the VI. CAUTION: Make sure to turn off all external Bluetooth® devices. If Bluetooth® signal waves are within range of the CONSULT PC and the plus VI during programming, programming may be interrupted and the ECM may be damaged. 7. Turn the ignition ON (engine OFF / Not Ready). • The engine must not start or run during the reprogramming procedure. 8. Turn OFF all vehicle electrical loads such as exterior lights, interior lights, HVAC, blower, rear defogger, audio, NAVI, seat heater, steering wheel heater, etc. IMPORTANT: Make sure to turn OFF all vehicle electrical loads. Make sure the battery voltage stays between 12.0V and 15.5V during programming. If the battery voltage goes out of this range during programming, the ECM may be damaged. 24/36 NTB12-091a 9. Open / start C-III plus. 10. Wait for the plus VI to be recognized. • The serial number will display when the plus VI is recognized. plus VI is recognized Figure 6a 11. Select Re/programming, Configuration. Step 11 Figure 7a 25/36 NTB12-091a 12. Use arrows to view and read all precautions. 13. Check the box confirming the precautions have been read. NOTE: The box cannot be checked until all precautions in step 12 have been viewed and read. 14. Select Next. Step 12 Step 13 Step 14 Figure 8a 15. Select Nissan, Vehicle Name, and then the correct Model Year. Step 15 Step 15 Example Figure 9a 26/36 NTB12-091a 16. Select Programming. (Do not select Reprogramming.) Step 16 Figure 10a 17. Select After Replace ECU. Step 17 Figure 11a 27/36 NTB12-091a 18. Type in the VIN, and then select Confirm. Step 18 Figure 12a 19. Select the ECM software P/N that matches the last 5 digits of the P/N written down in step 2j on page 23, and then select Next. Step 19 xxxxx-xxxxx xxxxx-xxxxx xxxxxxxxxxxxxxxxxxxxxx xxxxx-xxxxx xxxxx-xxxxx xxxxxxxxxxxxxxxxxxxxxx Step 19 Figure 13a 28/36 NTB12-091a 20. Use arrows to view and read all precautions. 21. Check the box confirming the precautions have been read. 22. Select Next. Step 20 Step 21 Step 22 Figure 14a 23. Make sure OK is highlighted green (battery voltage must be between 12.0 and 15.5 Volts). 24. Select Next. IMPORTANT: Battery voltage must stay between 12.0 and 15.5 Volts during programming or ECM programming may be interrupted and the ECM may be damaged. Monitor battery voltage here Step 23 Step 24 Figure 15a 29/36 NTB12-091a NOTE: In the next step, the programming process will begin when Start is selected. CAUTION: DO NOT stop programming after selecting Start. This may damage the ECM. Allow programming to complete. 25. Select Start. Monitor battery voltage here Step 25 Figure 16a 26. Wait for both progress bars to complete. Step 26 Figure 17a 30/36 NTB12-091a 27. When the screen in Figure 18a displays, programming is complete. NOTE: If the screen in Figure 18a does not display (programming does not complete), refer to the information on the next page. 28. Disconnect the GR8 / battery charger from the vehicle. 29. Select Next. Step 29 Figure 18a 30. Go to After Programming has Completed on page 33. NOTE: Additional steps / operations are required before C-III plus will provide the final programming confirmation report. Go to After Programming has Completed on page 33. 31/36 NTB12-091a If programming does not complete and the “!?” symbol displays as shown in Figure 19a: • Check battery voltage (12.0 – 15.5V). • The ignition is ON and the engine is OFF. • External Bluetooth® devices are OFF. • All electrical loads are OFF. • Select Retry and follow the on screen instructions. NOTE: Retry may not go through on the first attempt. It can be selected more than once. Figure 19a If programming does not complete and the “X” symbol displays as shown in Figure 21a: • Do not disconnect the plus VI or shut down C-III plus if reprogramming does not complete. • Check battery voltage (12.0 – 15.5V). • The CONSULT A/C adapter is plugged in. • The ignition is ON and the engine is OFF. • The transmission is in Park. • All C-III plus / plus VI cables are securely connected. • All C-III plus updates are installed. • Select Home, and then restart the program procedure from the beginning. Figure 20a 32/36 NTB12-091a After Programming has Completed After completing ECM programming, the following steps are required before C-III plus will provide the final programming confirmation report: 1. Follow the C-III plus on-screen instructions to perform the following: • Throttle Valve Closed Position • Idle Air Volume Learn (IAVL) NOTE: ¾ Listed below are common conditions required for IAVL to complete. ¾ If IAVL does not complete within a few minutes, a condition may be out of range. ¾ Refer to the appropriate Electronic Service Manual (ESM) for specific conditions required for the vehicle you are working on. o o o o o o o Engine coolant temperature: 70 -105° C (158 - 221°F) Battery voltage: More than 12.9V (At idle) Selector lever: P or N Electric load switch: OFF (Air conditioner, headlamp, rear window defogger) Steering wheel: Neutral (Straight-ahead position) Vehicle speed: Stopped Transmission: Warmed up • Accelerator Pedal Close Position Learning • Erase DTCs Continue to the next page. 33/36 NTB12-091a 2. Verify the before and after part numbers are different (see Figure 21a). 3. Print a copy of this screen (Figure 21a) and attach it to the repair order. 4. Select Confirm. Step 2 Step 3 Step 4 Figure 21a NOTE: If you cannot print the above screen: a. Select Screen Capture. b. Name the file. c. Save the file in My Documents. • A copy of the screen is now saved in the CONSULT PC. It can be retrieved and printed at a later time. 5. Select Home and return to the C-III plus home screen. 6. Go to Verify VIN is Registered on the next page. 34/36 NTB12-091a Verify VIN is registered 1. Select Diagnosis (One System) > ENGINE > Work support > VIN Registration (see Figure 22a). VIN Registration 2. Select Start. Start Figure 22a 3. Check the VIN (see Figure 23a): Start • If the VIN matches the vehicle, the procedure is complete Check the VIN • If the VIN is blank or incorrect, continue to the next step. 4. Enter the vehicle’s VIN in both the boxes: VIN(1ST TIME) and VIN (2ND TIME) Figure 23a 5. Select Start Enter VIN into both boxes. 35/36 NTB12-091a 6. When VIN registration is compete, COMMAND SUCCEEDED will display (see Figure 24a). COMMAND SUCCEEDED 7. Turn the ignition OFF. 8. Wait 10 seconds. Read VIN 9. Turn the ignition back ON. 10. Select “READ VIN” and confirm that the VIN is correct. Figure 24a NOTE: If the VIN does not display, it can also be checked by selecting the “RE/programming, Configuration” on the Home screen. 11. Select Home and return to the C-III plus home screen. 12. Close C-III plus. 13. Turn the ignition OFF. 14 Disconnect the plus VI from the vehicle. 15. Test drive the vehicle to make sure it operates correctly. 36/36 NTB12-091a