MI20-08C

MAINTENANCE
INFORMATION
DATE :
SUBJECT :
April 2020
MI20-08C
SECTION : 00 GENERAL
STORAGE AND STARTUP GUIDELINES
Revision: C
565811 replaced by 565881
602086 replaced by 642086
06-03-2021
Revision: B
Parts added to Suggested Material
08-10-2020
Revision: A
21516229 replaced by 23381562
20523393 replaced by 21454749
800383 removed
611471 replaced by 611360
70376808 replaced by 21036050
21396642 replaced by 20967831
06-10-2020
APPLICATION
Model
VIN
ALL PREVOST VEHICLES & VOLVO 9700
DESCRIPTION
Periodically, circumstances arise requiring operators to temporarily park a coach in storage.
Whether it is a few weeks or several months, sporadic out of service times or a full stop, Prevost
recommends following the guidelines in this document during times when:
•
The coach can be operated on a regular/weekly basis while in storage.
•
The coach will be in storage for an extended period without any operation.
•
The coach will return to service following an extended period of downtime.
The following recommendations are general in nature for all coaches but should be modified to
meet each customer requirements as needed.
Writer:
EL

TABLE OF CONTENT
SUGGESTED MATERIAL ........................................................................................................... 2
PROCEDURE ............................................................................................................................. 5
PROPER STORAGE FOR OPTIMAL STARTUP ..................................................................... 5
WHEN A COACH CAN BE OPERATED WEEKLY .................................................................. 6
START UP RECOMMENDATIONS ......................................................................................... 6
PARTS / WASTE DISPOSAL .................................................................................................... 15
SUGGESTED MATERIAL
The material listed below may be required to complete the storage and return to service
operations described in this document.
Applicable to 2018 model year and newer vehicles
Description
Prevost H3
Prevost X3
Volvo 9700
Emergency Road kit
3200922
3200922
3176488
DEF 2 gallons container
685328
685328
685328
DEF refractometer
88890105
88890105
88890105
DEF pump filter
23381562
23381562
23381562
AGM batteries
21258363
21258363
21258363
Fan drive oil 75W90
680719
680719
ATF Dexron II D
ATF Dexron III
Belt
Writer:
EL
5060134 BX71
5060134 BX71
506080
506080
5060104
5060104
20995830 V-RIBBED
8PK
22424888 BELT
21248896 V-RIBBED

MI20-08C
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Description
Belt tensioner
Pulley
Prevost H3
Prevost X3
Volvo 9700
506026
506026
506083 (Remy)
506083 (Remy)
506084 (Remy)
506084 (Remy)
450044 a/c
450044 a/c
21719386
510991 alternator
510991 alternator
22105565
510991 water pump
510991 water pump
21479276
20582550 water pump 20582550 water pump 20524754 water pump
small
small
22424879 a/c comp
22719941 water pump 22719941 water pump
21454749 alternator
top
top
450094 a/c comp
450094 a/c comp
012349 alternator
012349 alternator
680801
680801
680801
Bitzer A/C compressor 950509
Seal
Evaporator motor
564216
Condenser motor
565881
950509
950509
564216
565881
21975075
21971351
A/C compressor oil
Air dryer cartridge
642123 or 642188
(refer to Parts Manual)
642123 or 642188
(refer to Parts Manual)
21620181 filter kit
Wiper blades assembly
800284
800284
21338424
Suspension air spring
Front axle 630285
Front axle 630285
Front axle 70397048
Drive axle 630260
Drive axle 630260
Rear axle 21251607
Tag axle 630286
Tag axle 630286
Rear axle 70377052
Tag axle 22445751
Wheel oil seal
621916
621916
20531577
Wheel gasket
621640
621640
1076656
Unitized hubs
Front I-beam axle
Front I-beam axle
Drive axle #21036050
Up to H-6188 #611360
Up to H-6188 #611360
From H-6189 #611360
From H-6189 #611360
Front & Tag axle
#20967831
Front axle independent
Front axle independent
Up to H-6203 #611360
Up to H-6203 #611360
From H-6204 #611360
From H-6204 #611360
Writer:
EL

MI20-08C
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Description
Prevost H3
Prevost X3
Volvo 9700
Tag axle w/ ABS tone Tag axle w/ ABS tone
ring #621816p
ring #621816p
Tag axle w/o ABS tone
ring #621807
642186
21145623
642187
Caliper assembly LH
front axle, LH tag axle &
RH drive axle
Brake chamber front 612354
axle LH
612353
Brake chamber front
axle RH
642057
Brake chamber drive
axle LH
642058
Brake chamber drive
axle RH
Brake chamber tag axle 642086 (prior k-0185)
RH/LH
Brake chamber tag axle 640016 (from k-0185)
RH/LH
Brake pads
642188
642187
21145624
612354
70330019
612353
70330019
642057
3177336
642058
3177337
642086 (prior j-6295)
70330020
642188
21024702
Diesel fuel stabilizer
Use quality stabilizer
Use quality stabilizer
Caliper assembly RH
front axle, RH tag axle &
LH drive axle
Tag axle w/o ABS tone
ring #621807
642186
Use quality stabilizer
640016 (from j-6295)
NOTE
Material can be obtained through regular channels.
Writer:
EL

MI20-08C
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PROCEDURE
DANGER
Park vehicle safely, apply parking brake, stop the engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button. On Commuter
type vehicles, set the battery master switch (master cut-out) to the OFF position.
Lock out & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to
your local procedure for detailed information regarding the control of hazardous energy.
PROPER STORAGE FOR OPTIMAL STARTUP
When a coach is going to be parked or put into storage for an extended period, the following steps
are recommended.
1.
2.
3.
4.
5.
6.
7.
8.
9.










11. 
12. 
10.
13.

Writer:
EL
Change fluids depending on age and condition, check coolant strength with tester.
Replace if sediment present.
Drain all air tanks and accessory filter.
Make sure that the roof escape hatches and emergency exit windows are closed
and latched.
Thoroughly clean the coach. Apply wax if possible.
Install moisture control canisters if needed in humid environments.
Plug areas where rodents can get in with steel wool, fiberglass insulation or dryer
softener sheets.
Inflate all tires to correct air pressure.
Add diesel fuel stabilizer in the fuel tank.
After parking the unit, before disconnecting all batteries, make sure they are fully
charged.
Drain the DEF tank if storing longer than six months.
Close all drivers and passengers sunshades.
Drain the lavatory waste and clean the tanks. Leave dump valve open for
ventilation.
Make sure that all external doors are closed and latched correctly.

MI20-08C
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WHEN A COACH CAN BE OPERATED WEEKLY
1.

4.



5.

2.
3.
6.
7.


Keep on-board battery charger plugged in or if not possible, trip circuit breakers
equipped with a trip button when vehicle is parked.
Check the fluid levels.
Start the coach for 30 minutes to circulate fluids and charge up the batteries.
Turn on the passenger HVAC system, run for 15 minutes in heat mode and then
15 minutes in air conditioning mode. Verify starting temperature and end
temperature.
Move the unit to circulate transmission fluid, rotate tires, lubricate the wheel seals,
and check the brakes.
Road test to operating temperature and highway speed if circumstances allow.
When parking, try to avoid flat spots on the tire. Make sure the tires will be in a
different position.
START UP RECOMMENDATIONS
CAUTION
Ensure all proper PPE (Personal Protective Equipment) is worn prior to working on the vehicle.
IMPORTANT NOTE
After a coach has been parked for an extended period, an inspection of the unit is required to make sure
all items are intact and in good working order.
If operating a vehicle with biodiesel fuel, sample tank before starting.
Use the following guide to do a walk around inspection prior to start up.
Writer:
EL

MI20-08C
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Section #1 - Right Side of Coach
Item
Inspection Performed
Initials
1
Visually inspect all baggage compartment doors and side windows for issues and
condition
Tech Comments
Item
Inspection Performed
Initials
2
Open all baggage compartment doors to ensure proper operation and that they
are dry inside
Tech Comments
Item
Inspection Performed
Initials
3
Open fuel filler access door and condenser compartment door to verify condition
Item
Inspection Performed
4
Inspect A/C components in this area for signs of leakage
Item
Inspection Performed
5
Check to make sure the emergency road kit is in place
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Section #2 - Battery and Right Side Engine Compartment
Item
Inspection Performed
6
Open the battery compartment and inspect for issues and condition
Item
Inspection Performed
7
Clean all cable lugs and wire terminals as needed
Item
Inspection Performed
8
Connect new or charged up batteries
Item
Inspection Performed
9
Check voltage at the equalizer to validate correct connections
Initials
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Writer:
EL

MI20-08C
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Item
Inspection Performed
Initials
10
Visually check the right rear wheels and tires
Tech Comments
Section #3 - Engine Compartment
Item
Inspection Performed
Initials
11
Check rear taillights, directional signals, clearance and identification lights for
proper operation
Tech Comments
Item
Inspection Performed
Initials
12
Open the rear engine door, make sure door gas springs are okay and the safety
latch is in place
Tech Comments
Item
Inspection Performed
Initials
13
Look under the coach and check for oil and coolant leaks
Item
Inspection Performed
14
Check the engine oil, coolant, transmission and power steering fluid levels
Item
Inspection Performed
15
Check the fan drive gear box oil level if applicable
Item
Inspection Performed
16
Inspect all belts for cracks and pulleys for wear
Item
Inspection Performed
17
Remove all belts, physically spin all pulleys and idlers, check for squeaks and
feel for rough spots
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Item
Inspection Performed
Initials
18
Check the A/C compressor condition. Check oil level. Empty drain tube if
applicable
Tech Comments
Writer:
EL

MI20-08C
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Item
Inspection Performed
Initials
19
Check the alternators and cables for signs of issues
Item
Inspection Performed
20
Check the air intake piping for signs of issues
Item
Inspection Performed
21
Check the fan blade condition
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Section #4 - Left Side of Coach
Item
Inspection Performed
Initials
22
Visually check wheels and tires
Item
Inspection Performed
23
Open the radiator door and inspect for issues
Item
Inspection Performed
24
Open DPF/SCR door if applicable and check for issues
Item
Inspection Performed
25
Open all baggage compartment doors to verify proper operation and that they
are dry inside
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Item
Inspection Performed
Initials
26
Open the evaporator door. Inspect for coolant leaks and make sure the ducting
is in good condition and in place
Tech Comments
Item
Inspection Performed
27
Inspect the blower motor, cables and fans
Initials
Tech Comments
Writer:
EL

MI20-08C
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Section #5 - Front Service and Electrical Compartment
Item
Inspection Performed
Initials
28
Visually check left front wheel and tire
Item
Inspection Performed
29
Visually inspect the front junction box condition
Item
Inspection Performed
30
Visually inspect the front service compartment for issues. Check pull handle for
bumper release
Tech Comments
Initials
Tech Comments
Initials
Tech Comments
Item
Inspection Performed
Initials
31
Check windshield washer fluid level
Tech Comments
Section #6 - Front of Coach
Item
Inspection performed
Initials
32
Check front headlights, directional signals, identification and clearance lights
for proper operation
Tech comments
Item
Inspection performed
33
Open the front bumper and check the spare tire inflation and security
Item
Inspection performed
34
Inspect for coolant leaks
Item
Inspection performed
35
Check for light and body damage
Item
Inspection performed
36
Check wiper arms and wiper blades
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Writer:
EL

MI20-08C
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Section #7 - Entrance Door and Right Front of the coach
Item
Inspection performed
Initials
37
Visually check right front wheel and tire
Item
Inspection performed
38
Visually check the entrance door condition
Item
Inspection performed
39
Check operation of entrance door switches
Item
Inspection performed
40
Check operation of the emergency door release valve
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Section #8 - Interior of Coach
Item
Inspection performed
Initials
41
Connect the on-board battery charger to a 120-V AC outlet to perform vehicle
tests in this section
Tech comments
Item
Inspection performed
42
Visually inspect interior condition for water entry
Item
Inspection performed
43
Check for signs of rodent activity and droppings
Item
Inspection performed
44
Check operation of every emergency exit windows and roof hatches
Item
Inspection performed
45
Turn on ignition and verify fuel level, DEF level and warning lights
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Writer:
EL

MI20-08C
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Item
Inspection performed
Initials
46
Check for fault codes in the DID (Driver Information Display). Refer to the
Operator’s Manual for details.
Tech comments
Item
Inspection performed
47
Perform exterior light test in DID under vehicle tests
Item
Inspection performed
48
Perform brake leakage test in DID under vehicle tests
Item
Inspection performed
49
Perform electric motors test in DID under vehicle tests
Item
Inspection performed
50
Start and run the engine at idle speed
Item
Inspection performed
51
Monitor oil pressure and air pressure build up as well as alarms
Item
Inspection performed
52
Check for fluid and air leaks with engine running
Item
Inspection performed
53
Check and adjust exterior mirrors
Item
Inspection performed
54
Check entrance door operation
Item
Inspection performed
55
Check windshield wipers and washers condition and operation
Item
Inspection performed
56
Check interior lighting
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Writer:
EL

MI20-08C
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Item
Inspection performed
Initials
57
Shift transmission into reverse and check back up alarm
Item
Inspection performed
58
Release brakes and move the vehicle to shop
Tech comments
Initials
Tech comments
Section #9 - Undercarriage of coach
Item
Inspection performed
59
Inspect condition of all suspension and steering components
Item
Inspection performed
60
Lubricate all steering linkages
Item
Inspection performed
61
Inspect all brakes and wheel seals
Item
Inspection performed
62
Service air system and replace air dryer if required
Item
Inspection performed
63
Check air springs condition and shocks for leaks
Item
Inspection performed
64
Perform a closer tire inspection
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Writer:
EL

MI20-08C
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Additional Items once the unit has been moved into the shop
Item
Inspection performed
Initials
65
Check DEF with refractometer, replace if test result isn’t good
Item
Inspection performed
66
Pressure test cooling system
Item
Inspection performed
67
Inspect and charge A/C system if needed. Check for proper operation and
leaks
Tech comments
Initials
Tech comments
Initials
Tech comments
Item
Inspection performed
Initials
68
Clean or replace the passenger and driver HVAC air filters
Item
Inspection performed
69
Automatic Fire Suppression System. Make sure the control panel light is green
and charge the extinguisher bottle if applicable
Tech comments
Initials
Tech comments
Item
Inspection performed
70
Check wheelchair lift operation and sliding seat movement if applicable
Item
Inspection performed
71
Run the preheating system if applicable
Item
Inspection performed
72
Road test to check coach operation. Perform a final check for leaks
Initials
Tech comments
Initials
Tech comments
Initials
Tech comments
Writer:
EL

MI20-08C
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PARTS / WASTE DISPOSAL
Discard according to applicable environmental regulations (Municipal/State[Prov.]/ Federal)
Access all our Service Bulletins on http://techpub.prevostcar.com/en/
Or scan the QR-Code with your smart phone
.
Are you a vehicle owner?
E-mail us at [email protected] and type “ADD” in the subject to
receive warranty bulletins applicable to your vehicle(s) by e-mail.
Writer:
EL