2009 VOLVO VNLVolvo Vnl 2009

Complaint Information: Recalls, Investigations, Consumer Complaints, Service Bulletins, Recall Investigations, OBD II Codes

NHTSA Mandated Recalls
  • Recall 97118 [USA]: Without a signal to disengage the clutch when the brakes are applied, the distance required to stop the truck may lengthen, increasing the risk of a crash.
    Volvo trucks north america (volvo) is recalling certain model year 2007-2014 vah, vhd, vnl, vnm, and vt models. The affected vehicles were built without a redundant clutch disengagement switch. Without a redundant switch, a loss of signal from the brake air pressure switch can prevent the clutch from automatically disengaging when the brake is applied.
    volvo trucks will notify owners and dealers will inspect and repair the vehicles if necessary. The recall began on august 26, 2013. Volvo's recall number is rvxx1303. Owners may contact volvo at 1-336-393-2000.
    owners may also contact the national highway traffic safety administration vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to www.Safercar.Gov.

  • Recall 80178 [USA]: The misinformation on these labels could lead to a vehicle overloading that can increase risk of a crash.
    Volvo is recalling certain model year 2008-2011 vhd, vnl, vnm, as well as 2008-2010 vt vehicles for failing to comply with the requirements of part 567, "certification." the tire description may be incorrect on the vehicle's certification label.
    dealers will inspect and replace the labels free of charge. The safety recall began on february 25, 2011. Owners may contact volvo at 1-800-458-1552.
    volvo safety recall no. Rvxx1005.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

  • Recall 73338 [USA]: The upper window hinges may fail and allow the glass to fall out of the window frame creating a road hazard and increasing the risk of a crash.
    Volvo trucks is recalling certain model year 2009-2010 vnl, vt, and 780 trucks manufactured from march 1, 2008 through february 6, 2009. The bottom track that attaches to the arms used to open and close the window may de-bond, which results in the glass coming loose at the bottom.
    dealers will inspect and repair as required free of charge. The safety recall began on december 1, 2010. Owners may contact volvo trucks at 1-800-528-6586.
    volvo recall no. Rvxx1004.Owners may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

  • Recall 84108 [USA]: If left untreated, the crack can propagate and cause failure of the brake cam tube support bracket(s), which can result in loss of brakes at the corresponding wheel end increasing the risk of a crash.
    Volvo trucks is recalling 366 my 2006-2009 vnl trucks equipped with super single tires, bendix brake cam tubes, and volvo air suspension. The vibration frequency from the suspension with super single tires may result in a fatigue crack of the mounting brackets for the brake cam tube.
    dealers will add a support bracket to the brake cam tube. The recall began on june 30, 2009. Owners may contact volvo trucks at 1-800-528-6586.
    volvo recall no. Rvxx0901.Customers may also contact the national highway traffic safety administration's vehicle safety hotline at 1-888-327-4236 (tty 1-800-424-9153), or go to http://www.Safercar.Gov .

  • Recall 2013221 [Canada]: Other
    On certain vehicles, the secondary clutch disengagement switch may have been omitted during vehicle assembly or, in some instances, removed during servicing. As such, primary switch failure would cause the automated manual transmission’s clutch to remain engaged when the brakes are applied. This could increase stopping distances, possibly resulting in a crash causing property damage and/or personal injury. Correction: dealers will install a micro-switch at the brake pedal and update the software to run a diagnostic on the switch during engine start-up.

  • Recall 2010347 [Canada]: Label
    On certain vehicles, the tire description may be incorrect on the certification label, which is a non-compliance to canada motor vehicle safety standard 120 - tire selection and rims. The description listed on the label may be for a tire with a lower rating that cannot support the gross axle weight rating (gawr) listed, which may result in a potential tire failure. Correction: updated labels will be mailed to owners of affected vehicles, along with instructions for proper installation.

  • Recall 2009025 [Canada]: Brakes
    On certain trucks equipped with super single tires, vibration frequency from the suspension may result in fatigue cracking of the mounting brackets for the brake cam tubes. In time the crack could propagate and cause of the brake cam tube support bracket(s) to fail, which could result in a loss of brakes at the corresponding wheel end. This could increase stopping distances, possibly causing a vehicle crash resulting in property damage, personal injuries or death. Correction: dealers will install an additional support bracket to the brake cam tubes.

To ensure accuracy and for your safety, it is recommended to do a free VIN recall check here or here [USA] - UK - Canada.

Bulletins

Bulletins are notices put out by manufacturers in conjunction with the NHTSA to notify the public of manufacturing issues or changes.

  • KC-2347 - PARKING BRAKE: Cbr - active "set park brake" message on drivers information display (did)
  • KC-202 - POWER TRAIN: Cbr - automated manual transmission ( amt ) flywheel pilot bearing wear on input shaft.
  • CBR-2320 202312 - ENGINE AND ENGINE COOLING: Cbr: 11l engine - air conditioner (a/c) line damaged at bracket - model year 2007 to present.
  • V728-005A 202308 - SUSPENSION: Tsb: barksdale leveling valve, leak test
  • CBR-2120 202308 - ELECTRICAL SYSTEM: Cbr: volvo vhd & vn models - vehicle wil not start, pto active message displayed in cluster, pto light on when pto switch is turned off
  • CBR-2112 202307 - ENGINE AND ENGINE COOLING: Cbr: programming failure - chassis with cummins engine and an allison transmission
  • KC-183 - POWER TRAIN: Volvo chassis - ( amt, i-shift ) - transmission grinding when downshifting ; range synchronizer (synchro) timing procedure - us07 and newer
  • V-265-002 - ENGINE AND ENGINE COOLING: Tsb-charge air cooler t-clamp install.
  • CBR-2201 - ENGINE AND ENGINE COOLING: Engine control module (ems) software (msw) information a?? August 2022; improvement list (change log) - us21+obd22 (13l vgt, tc) and us17+obd22 (11l) emissions
  • KC-145 - ELECTRICAL SYSTEM: Part information for amt input shaft repair kits and the shim kit that is required for repair.
  • KC-435 - POWER TRAIN: Volvo chassis - equipped with an automated manual transmission (amt, ishift) - snv 19-002 - amt oil filter housing corrosion
  • KC-2174 - SUSPENSION: Volvo chassis - drag link inspection and replacement criteria
  • KC-2028 - POWER TRAIN: Amt control housing bench testing - false failures
  • KC-2107 - ENGINE AND ENGINE COOLING: Def level (uqls) sensor troubleshooting guide - us17+obd16 emissions and newer
  • KC-2112 - POWER TRAIN: Programming failure - chassis with cummins engine and an allison transmission
  • KC-2116 - ENGINE AND ENGINE COOLING: Nox sensor troubleshooting guide - us10+obd13 and newer emissions
  • KC-2119 - SERVICE BRAKES, AIR: Dtc U012100 - lost communication with anti-lock brake system (abs) control module, no additional information
  • KC-2143 - VEHICLE SPEED CONTROL: (back office) - cruise control inoperative after updating software vecu5 without esp package (uesp)
  • KC-2165 - ENGINE AND ENGINE COOLING: Def pump troubleshooting guide - us10+obd13 and newer emissions
  • KC-2171 - ENGINE AND ENGINE COOLING: Temperature sensor troubleshooting guide - us10+obd13 and newer
  • KC-405 - POWER TRAIN: Warranty automated manual transmission ( amt, i-shift, mdrive ) control housing assembly; guidelines for filing a claim for chassis return visit with transmission issues after a repair requiring control housing removal and reinstallation -
  • KC-732 - EQUIPMENT: Unable to retrieve "on request" messages for peoplenet or omnitracs modules installed on the dl5 data link; third party electronic log device not reporting certain data
  • KC-734 - FUEL SYSTEM, DIESEL: Diesel particulate filter (dpf) and diesel oxidation catalyst (doc) pin testing procedure - us07 and newer emissions, model year 2008 and newer
  • KC-695 - ELECTRONIC STABILITY CONTROL:AUTOMATIC (ASC): Electronic stability program (esp), electronic stability control (esc): changes and removal information; permissible par file changes - us07 and newer emissions, model year 2008 and newer
  • KC-2107 - ENGINE AND ENGINE COOLING: Def level (uqls) sensor troubleshooting guide - us17+obd16 emissions and newer
  • KC-726 - ELECTRICAL SYSTEM: Fuel level gauge reading incorrect in the instrument cluster
  • SNV22-003 - UNKNOWN OR OTHER: The diagnostic process
  • KC-623 - POWER TRAIN:AUTOMATIC TRANSMISSION: Volvo i-shift amt will not calibrate after incorrect flywheel housing is installed
  • KC-636 - ELECTRICAL SYSTEM:PROPULSION SYSTEM:TRACTION MOTOR:CONTROLLER:SOFTWARE: Volvo fault code mid 144 psid 204 fmi 9
  • KC-639 - ELECTRICAL SYSTEM:SOFTWARE: Volvo snv15-008 vocom adapter ( 88890300 ) may lock up when updating firmware
  • KC-640 - UNKNOWN OR OTHER: Volvo chassis - dealer support communication - selecting the proper sr area for creating an eservice
  • KC-642 - ENGINE AND ENGINE COOLING:ENGINE:ENGINE CONTROL MODULE (ECU/ECM):SOFTWARE: Volvo chassis - bendix abs6 to abs8 service information
  • KC-647 - UNKNOWN OR OTHER: Volvo chassis ghost codes due to poor grounding
  • KC-649 - UNKNOWN OR OTHER: Volvo snv14-035 when and how to contact tech support ( eservice & phone )
  • KC-650 - ELECTRICAL SYSTEM:INSTRUMENT PANEL:FUEL GAUGE:FUEL LEVEL FLOAT/SENSOR/SENDING UNIT: Volvo chassis - fuel level gauge slow to respond to changes in fuel level
  • KC-660 - UNKNOWN OR OTHER: Volvo chassis - pto pump speed calculator
  • KC-675 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: (back office only) volvo chassis - equipped with a catalyzed exhaust aftertreatment system ( eats ) - regeneration ( regen ) failure diagnostic process - us07 to us16 emissions
  • TJ 35503 - EQUIPMENT: Panoramic sunroof, sealing strip has a gap
  • Service Manager - EQUIPMENT: Shipping and handling of volvo lithium-ion 48v mild hybrid battery to global battery solutions (gbs)
  • 356EN01 - EQUIPMENT: Vida qr scanner mobile app
  • KC-66 - EXTERIOR LIGHTING:HEADLIGHTS: Volvo chassis - led headlights conversion programming procedure - model vnl
  • KC-793 - FUEL SYSTEM, OTHER:KINETIC:FLYWHEEL,BEARINGS: Volvo chassis - equipped with an i-shift automatic manual transmission ( amt ) and d16 ( 16l ) engine - technical service bulletin v-216-001 twin mass flywheel conversion
  • KC-784 - ELECTRICAL SYSTEM:SOFTWARE: Volvo chassis - diagnostic trouble code ( dtc ) P0420 illuminating the malfunction indicator lamp (mil)
  • KC-705 - POWER TRAIN: Volvo chassis - diagnostic trouble codes ( dtc's ) - mid130 pid160 fmi1 or fmi2 - for the i-shift transmission
  • KC-675 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: (back office only) volvo chassis - equipped with a catalyzed exhaust aftertreatment system ( eats ) - regeneration ( regen ) failure diagnostic process - us07 to us16 emissions
  • KC-395 - ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL: Instrument cluster programming - programming fails or errors display when replacing an instrument cluster with a newer part number (conversion kit) - us04 to us10 chassis (9-pin diagnostic connector)
  • KC-392 - POWER TRAIN:DRIVELINE:DRIVESHAFT: Volvo chassis - driveline (driveshaft, propeller shaft) ride height and angle, measurement and calculation; pinion angle measurement - model year 1996 and newer
  • KC-305 - ENGINE AND ENGINE COOLING: Volvo chassis - approved engine oil for volvo engines, factory fill oil information - us07 and newer emissions, model year 2008 and newer
  • KC-304 - ENGINE AND ENGINE COOLING: Cylinder head reuse and replacement guidelines - inspection and information - us04 and newer emissions, commonly 2007 and newer model years
  • KC-163 - FUEL SYSTEM, DIESEL: Diesel fuel information - acceptable biodiesel, fuel blend for summer and winter - us07 and newer emissions, model year 2008 and newer
  • KC-145 - POWER TRAIN: Automated manual transmission (amt) (spigot bearing) input shaft repair kit and shim kit, part number information, reference guide - us07 and newer emissions, model year 2008 and newer
  • KC-124 - POWER TRAIN: Automated manual transmission gearbox will not shift to high range after gearbox repair; mid 130 psid 24 fmi 1, P1072-92 unintentional disengagement of high range - us07 and newer emissions, model year 2008 and newer
  • KC-99 - ELECTRICAL SYSTEM:SOFTWARE: Volvo chassis 2008 and up led headlight conversion programming procedure
  • KC-271 - ENGINE AND ENGINE COOLING: "intermittent occurrences of very brief loss of power, engine stumble or hiccup lasting much less than a second, most frequently between 1500 and 1700 rpm, no diagnostic trouble codes (dtc ) generated - all common rail fuel system chassis"
  • KC-2086 - EQUIPMENT: Volvo chassis - model vn - updated chassis fairing def door magnet/plate
  • KC-521 - EXTERIOR LIGHTING: Volvo chassis - exterior lights - converting from incandescent to led lamps; hardware and software requirements and programming information - model year 2008 through 2017
  • K41105570 - ELECTRICAL SYSTEM: Instrument cluster programming - programming fails or errors display when replacing an instrument cluster with a newer part number (conversion kit) - us04 to us10 chassis (9-pin diagnostic connector)
  • K44250068 - ENGINE (PWS): Volvo chassis - snv 14-026 P111C compressor discharge temperature sensor
  • K21533201 - ENGINE AND ENGINE COOLING: Volvo chassis - discharge recirculation valve (drv) - fsb 258-029 , engine turbocharger compressor bypass valve deletion kit , installation
  • K68033394 - FORWARD COLLISION AVOIDANCE: Volvo chassis - volvo fusion 2 collision warning system information
  • K17408563 - VISIBILITY: Volvo chassis - rain sensor bracket removal and installation procedure when using an aftermarket windshield
  • K15812145 - ENGINE AND ENGINE COOLING: Volvo chassis - snv 15-016 documented process for engine oil consumption - all emissions, all model years
  • K37146742 - ENGINE (PWS): Us07 / us10 d13 turbocharger gasket
  • K62132009 - ENGINE (PWS): Volvo chassis - snv16-007 telematics gateway ( tgw ) goes offline due to vin mismatch when test engine ecu is installed
  • K86900043 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM: Exhaust gas recirculation (egr) system - fault codes spn 412 fmi 0,2,5; diagnostic trouble codes (dtc) P040A, P040B, P1121 - temperature sensor inspection
  • K91214678 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Automated manual transmission (amt) faults - diagnostic trouble codes (dtc) P1052-18 or mid 130 pid 33 fmi 5 intermittent fault in cold weather - us07 and newer emissions, model year 2008 and newer
  • K14701433 - FUEL SYSTEM, DIESEL: Diagnostic trouble code ( dtc ) P009E - 73 - fuel pressure relief control performance / stuck off - ghg17 ( us17 ) chassis with common rail fuel system, updated to reflect ghg17 software release
  • K24483157 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL: Diagnostic trouble codes ( dtc ) P208E and P103B logging with possible derate ( scr inducement ) - obd15, us14+obd16 emissions and newer rewrote test procedure for better clarity.
  • K24400052 - POWER TRAIN:MANUAL TRANSMISSION: Volvo chassis - equipped with an automated manual transmission (amt, i-shift ) - error code 126 displayed in premium tech tool (ptt ) while performing the calibration procedure after the shift control housing has been removed and installed,
  • K97651904 - ENGINE (PWS): Volvo chassis - diagnostic trouble code ( dtc ) P2459 lighting the malfunction indicator lamp ( mil ); possible frequent regeneration requests - obd15 and us14+obd16 (non-common rail) chassis, changed repair instructions to reflect obd16 so
  • K52326370 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL: Volvo chassis - diesel exhaust fluid ( def ) contamination in fuel system, inspection and repair - us10 to us14 ( non-common rail fuel system ) removed information for common rail chassis - now has its own solution.
  • K14701433 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL: Diagnostic trouble code ( dtc ) P009E - 73 - fuel pressure relief control performance / stuck off - ghg17 ( us17 ) chassis with common rail fuel systemchanged repair instructions to reflect new procedures
  • K14637412 - FUEL SYSTEM, GASOLINE:FUEL INJECTION SYSTEM:FUEL RAIL: Diagnostic trouble code ( dtc ) P0194 - 00 - fuel rail pressure sensor ( rps ), circuit erratic, intermittent - us17 ( ghg17 ) emissions and newer ( common rail fuel system ); common model years 2017 and 2018changed repair instructions to r
  • K97651904 - ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL: Volvo chassis - diagnostic trouble code ( dtc ) P2459 lighting the malfunction indicator lamp ( mil ); possible frequent regeneration requests - obd15 and newer chassisupdated to reflect release of fsb284-064 (above)
  • K82320750 - POWER TRAIN:AUTOMATIC TRANSMISSION: Automated manual transmission ( amt - f ) ( i-shift) clutch valve unit ( cvu ) makes intermittent buzzing noise with the key on and engine offchanged repair information to reflect new software available.
  • K05680314 - LANE DEPARTURE: WARNING: Volvo chassis - equipped with volvo active driver assist ( vada ), with or without lane departure warning ( ldws ) - diagnostic trouble code ( dtc ) spn 516103 fmi 19, bendix code 167 with possible "lane departure warning malfunction" messa
  • K86412082 - ELECTRICAL SYSTEM: INSTRUMENT CLUSTER/PANEL: Engine diagnostic trouble codes ( dtc's ) P24A0 and P249F lighting the malfunction indicator lamp ( mil ) - obd15 (commonly model year 2016) and newerupdated to reflect release of fsb284-064 (above)
  • K51683834 - STRUCTURE: Volvo chassis - diagnostic trouble code ( dtc ) P0128, diagnostic and repair - us14+obd13 (commonly year model 2015) and newerupdated to reflect release of fsb284-064 (above)
  • K27690302 - EXTERIOR LIGHTING: Volvo chassis - diagnostic trouble code ( dtc ) P226C intermittently lighting the malfunction indicator lamp ( mil ) - obd15 and obd16 conventional chassisupdated to reflect release of fsb284-064 (above)
  • K15164821 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Volvo chassis - diagnostic trouble code ( dtc ) P2002, diagnostic information - obd13 and newerupdated to reflect release of fsb284-064 (above)
  • K03179378 - FUEL SYSTEM, OTHER: Service only regen requested with no warning. Active fault codes P24A4 / P10FE - obd15 and obd16 chassis; does not apply to us17 (common rail fuel system) chassisupdated to reflect release of fsb284-064 (above)
  • K84412328 - EXTERIOR LIGHTING: Diagnostic trouble code ( dtc ) P249C intermittently lighting the malfunction indicator lamp ( mil ) - obd15 and obd16, model year ( my ) 2016 and 2017 chassisupdated to reflect release of fsb284-064 (above)
  • K42708399 - EQUIPMENT:OTHER:OWNERS/SERVICE/OTHER MANUAL : Diagnostic trouble code ( dtc ) P0422 lighting the malfunction indicator light ( mil ) - obd15 and obd16 chassis (non-common rail)updated to reflect release of fsb284-064 (above)
  • K04596533 - LANE DEPARTURE: WARNING: "volvo chassis - equipped with volvo active driver assist ( vada ), with or without lane departure warning ( ldws ) - diagnostic trouble code ( dtc ) spn 70 mi 9, bendix code 64 with possible ""lane departure warning malfunction"" message
  • K24483157 - ELECTRICAL SYSTEM: Diagnostic trouble codes ( dtc ) P208E and P103B logging with possible derate (scr inducement ) - us13 emissions and newer
  • FSB 293-024 - ENGINE AND ENGINE COOLING:EXHAUST SYSTEM:EMISSION CONTROL:GAS RECIRCULATION VALVE (EGR VALVE): Exhaust gas recirculation (egr) differential pressure sensor
  • FSB 210-001 - EQUIPMENT:OTHER:LABELS: Engine data label
  • FSB 356-003 - EXTERIOR LIGHTING:FOG LIGHTS: Fog lamp moisture intrusion
  • FSB-381-040 - VEHICLE SPEED CONTROL:CRUISE CONTROL: Volvo: the led indicator may display an incorrect cruise control set point. *rm
  • SB-363-004 - VISIBILITY:WINDSHIELD WIPER/WASHER: Vovlo: the whole windshield washer system is becoming clogged from debris. *rm
  • TSB-514-003 - SERVICE BRAKES, AIR: Volvo: brake cam tube reinforcement with super single wheels/tires and arvin meritor brakes. A rear brake s cam tube support bracket kit has been designed for specific vehicles equipped with arvin meritor s cams and single, wide drive tir
Known Recall Investigations
  • Discrepancies in required cfr reporting investigation as of 20181022

    During a review of volvo trucks (volvo) 2016, 4th quarter ewr field report submissions, odi discovered, multiple communications that had not been submitted to the agency under cfr 579.5 ewr reporting requirements.Also, during a review of the nova lfs transit bus (a subsidiary of the volvo group) recall 17v-323 odi became concerned volvo may not have acted with appropriate speed in making a defect determination and filing the recall with the agency.Based on a review of these issues with volvo, their compliance office agreed to conduct an internal audit of all required reporting and found the following:1.Various forms of communications including, service bulletins, tech tips, case base reasoning reports and other data were not submitted.2.Reporting of some death and injury reports (d&i) had been overlooked and not submittedthis investigation will examine whether volvo acted in conformance with its responsibilities under the safety act.

  • Stop lamp switch signal investigation as of 20130207

    The office of defects investigation (odi) received early warning reporting (ewr) data from the manufacturer that indicated some number of subject vehicles equipped with the subject automated manual transmission had allegedly experienced a condition where the clutch failed to automatically disengage the transmission from the engine as intended. This may result in extended stopping distances and/or unintended forward motion of a vehicle previously at rest.To date, odi is aware of 134 subject vehicles with one or more complaints or field reports related to this condition.Also, odi is aware of 164 subject vehicles with one or more warranty claims related to this condition.By letter dated june 25, 2013, volvo trucks north america (volvo) notified odi that it has initiated a safety recall (nhtsa recall no. 13v268 and volvo recall no. Rvxx1303) to address a safety defect in approximately 23,003 model year (my) 2007 through 2014 volvo vah, vhd, vnl, vnm and vt model trucks. The affected vehicles were manufactured from december 20, 2006 through may 22, 2013 and were originally equipped with the subject automated manual transmissions.According to volvo, reports of the subject transmission clutch mechanism failing to automatically disengage as intended are associated with the removal of a brake pedal micro switch that provided a redundant signal to the transmission control module indicating the brakes had been applied.Previously, volvo had removed this brake pedal micro switch from new vehicle production and from certain vehicles already in-service via two field service campaigns (sp 432-024 and sp 432-026) because it decided the switch was unnecessary and/or a maintenance issue.In the absence of this redundant brake pedal micro switch, the clutch mechanism may fail to disengage the transmission from the engine at low vehicle speed should the stop lamp switch fail to send and/or the transmission control module fail to receive the primary signal.At the time of this closing, volvo is evaluating available remedies and will provide nhtsa with details when the recall remedy procedure has been finalized.Volvo will notify affected owners by mail by august 25, 2013.Please see nhtsa recall no. 13v268 for details.Accordingly, this investigation is closed.

  • Volvo sleeper glass de-bonding investigation as of 20110523

    Odi opened recall query rq11-001 after a review of ewr field reports identified lower bunk window separations on the subject vehicles.Volvo had issued three recalls for sleeper window separations since 2003.Additionally, volvo had issued two bulletins for sleeper window issues during the same time period.The frequency of related actions led odi to open this formal investigation.An information request (ir) letter was sent to volvo on 23 june 2011.Volvo responded on 17 august 2011 and then provided updated warranty information on 9 january 2012.Volvo provided production change data and warranty information which was correlated to vehicle build month and failure date.Odi analyzed the data to determine if additional production time frames should have been included in previous recalls.Odi also requested information from its network of fleet owners.The response from this network reaffirmed the accuracy of the updated warranty information.Based on the information and data received, odi has concluded that all production periods have been appropriately addressed by volvos previous recalls and no additional recall action is required at this time.

  • Front air brake hose interference investigation as of 20100729

    Odi opened this investigation based on ewr data indicating that a front air brake hose could rub the tire and eventually develop an air leak.Volvos ir response and odis investigative review revealed no sudden "loss of air" events. Rather abrasion of the hose was being noted. Additionally no crashes or injuries were reported.An analysis of the warranty data with respect to time in service and miles to failure did not indicate that the subject vehicles were experiencing failures at a rate higher than peer vehicles. The subject vehicles are commercial vehicles.The front air brake hoses are easily visible and accessible during routine inspections.The failure mode is a slow abrasive process that occurs over time.Odis review indicates that it is unlikely that the alleged defect would go undetected.Additionally, volvo has issued two notices to dealers and authorized service stations alerting them to look for the alleged defect (abrasion on the air hose) in the subject vehicles.A safety related defect trend has not been identified at this time and further use of agency resources does not appear to be warranted.The closing of this investigation does not constitute a finding by nhtsa that no safety-related defect exists.The agency reserves the right to take further action if warranted by the circumstances.

OBD-II Error Codes

Common OBD Error codes specific to this vehicle.

  • U0121 [1] Lost Communication With Anti-Lock Brake System (ABS) Control Module
  • P0420 [1] Catalyst System Efficiency Below Threshold (Bank 1)
  • P1072 [1] P1072
  • P111C [1] P111C
  • P040A [1] Exhaust Gas Recirculation Temperature Sensor "A" Circuit
  • P040B [1] Exhaust Gas Recirculation Temperature Sensor "A" Circuit Range/Performance
  • P1121 [1] Engine Coolant sensor out of range/ECT Sensor Out Of Self Test Range
  • P1052 [1] P1052
  • P009E [2] Fuel Pressure Relief Control Performance/Stuck Off
  • P208E [2] Reductant Injection Valve Stuck Closed Bank 1 Unit 1
  • P103B [2] P103B
  • P2459 [2] Diesel Particulate Filter Regeneration Frequency
  • P0194 [1] Fuel Rail Pressure Sensor A Circuit Intermittent
  • P249F [1] Excessive time to enter closed loop Diesel particulate filter (DPF) regeneration control
  • P24A0 [1] Closed loop Diesel particulate filter (DPF) regeneration control, control limit reached – temperature too low
  • P0128 [1] Coolant Thermostat (Coolant Temperature Below Thermostat Regulating Temperature)
  • P226C [1] ISO/SAE Reserved
  • P2002 [1] Diesel Particulate Filter Efficiency Below Threshold Bank 1
  • P24A4 [1] P24A4
  • P10FE [1] P10FE
  • P249C [1] Excessive time to enter closed loop reductant injection control
  • P0422 [1] Main Catalyst Efficiency Below Threshold (Bank 1)
Most Recent Consumer Complaints and Accidents
CrashFireTowedInjuredDeathsFailure
Date
NoNoN NoneNone20080622

I bought a new 780 volvo truck june 23 08 since then i have over 78 service claims warranty at volvo truck north america usa mostly for bad shaking and loss of control of steering and nox sensor emissions coming threw air in cab and leveling control valves malfunctions and bad stabilization of tractor air flow threw turbo charger and manifold gaskets replaced 4 times because of turbo pressure in engine i shift transmission has had 2 ecm brains put into transmission has had problems from the beginning . Before i pulled first load had to be put on wrecker at joplin down for another 4 days while part had to be found another is instrument cluster in control electronic failures sometimes has made motor quit talking to transmission which causes electric surge to shut down any response to transmission control including going down steep grades in low gear with jake break working codes are mid-128 mid-130 psid-205 fm-9 when this code flash threw instrument cluster open circuit causes no jake brake to work truck shakes and motor starts to loose power at time. Speed odometer has shut down and no turbo pressure and transmission will not shift with using manual mode no rpms on engine past 14 1500 truck has to be stopped and reset with key off about 5 minutes dealership at one of volvo locations told me how to reset that problem 4 nox sensors have been put on truck won't work correctly since purchased and 4 tires have been put on steer axle and new hub assembly on drivers side along with new steering box, steering shaft 2 shafts along with a code showing off and on since that repair is mid -140 psid 45 fm 5 another open circuit steering module this is scary because as long as this code stays active you don't know if you can keep truck from swaying all over road empty or loaded steering wheel makes a metal to metal screeching sound like it needs to be lubed in cab other times truck soon comes to stop same problems has occurred 148 days in shop volvo wants truck at indy nov 9th help me. *tr updated ivoq 05/25/10

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