IS-23019

Instruction Sheet
IS-23019
SWAY BAR COLLARS IMPROVEMENT
First Release
12-14-2023
Use these kits to replace sway bar collars
630145
FORMER COLLAR
MATERIAL
Kit #130077 (with 1 ½” sway bar) includes the following parts:
Part No.
Description
Qty
130076
COLLAR MACHINED
4
130953
RUBBER BUSHING, 1 ½” SWAY BAR
4
5001688
BOLT HEX G500 M12-1.75X100 G10.9
8
5002008
WASHER FLAT HARD N500 13X35X5
8
5001695
NUT HEX NYRT NX500 M12-1.75 G10
8
IS-23019
INSTRUCTION SHEET
1
FI-23019
FEUILLE D’INSTRUCTION
1
Writer: JPHD

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Kit #130078 (with 1 ¾” sway bar) includes the following parts:
Part No.
Description
Qty
130076
COLLAR MACHINED
4
630020
RUBBER BUSHING, 1 ¾” SWAY BAR
4
5001688
BOLT HEX G500 M12-1.75X100 G10.9
8
5002008
WASHER FLAT HARD N500 13X35X5
8
5001695
NUT HEX NYRT NX500 M12-1.75 G10
8
IS-23019
INSTRUCTION SHEET
1
FI-23019
FEUILLE D’INSTRUCTION
1
Order kit #130079 (with 2” sway bar) includes the following parts:
Part No.
Description
Qty
130076
COLLAR MACHINED
4
131355
RUBBER BUSHING, 2” SWAY BAR
4
5001688
BOLT HEX G500 M12-1.75X100 G10.9
8
5002008
WASHER FLAT HARD N500 13X35X5
8
5001695
NUT HEX NYRT NX500 M12-1.75 G10
8
IS-23019
INSTRUCTION SHEET
1
FI-23019
FEUILLE D’INSTRUCTION
1
NOTE
Material can be obtained through regular channels.
Writer: JPHD

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SAFETY PRECAUTIONS

Eye protection should always be worn when working in a shop.

Rules for Personal Protection Equipment should always be respected. Wear your PPE
including but not limited to the following:
Safety
First!
PROCEDURE
DANGER
Park vehicle safely, apply parking brake, stop engine. Prior to working on the vehicle, set the ignition
switch to the OFF position and trip the main circuit breakers equipped with a trip button. On Commuter
type vehicles, set the battery master switch (master cut-out) to the OFF position.
Lock out & Tag out (LOTO) must be performed during set-up, maintenance or repair activities. Refer to
your local procedure for detailed information regarding the control of hazardous energy.
Writer: JPHD

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FRONT SUSPENSION
1. Raise the vehicle using the frame jacking points.
2. Remove splash guards.
3. Remove old collars and hardware and discard.
4. Remove rubber bushings and discard.
Writer: JPHD

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5. Install new rubber bushings (4x).
-
For sway bar 1 ½” use rubber bushings 130953
For sway bar 1 ¾” use rubber bushings 630020
For sway bar 2” use rubber bushings 131355
6. Install new collars 130076 (4x) with bolts 5001688 (8x), washers 5002008 (8x) and nuts 5001695 (8x).
7. Perform the Pre-tightening with a torque of 60lb-ft tightening with the sequence 1 to 8.
Writer: JPHD

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8. Perform the final tightening with a torque of 90lb-ft tightening with the sequence 1 to 8.
9. Reinstall splash guards.
Writer: JPHD

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REAR SUSPENSION
1. Raise the vehicle using the frame jacking points.
2. Remove old collars and hardware and discard.
3. Remove rubber bushings and discard.
4. Install new rubber bushings (4x).
-
For sway bar 1 ½” use rubber bushings 130953
For sway bar 1 ¾” use rubber bushings 630020
For sway bar 2” use rubber bushings 131355
Writer: JPHD

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5. Install new collars 130076 (4x) with bolts 5001688 (8x), washers 5002008 (8x) and nuts 5001695 (8x).
6. Perform the Pre-tightening with a torque of 60lb-ft tightening with the sequence 1 to 8.
7. Perform the final tightening with a torque of 90lb-ft tightening with the sequence 1 to 8.
PARTS / WASTE DISPOSAL
Discard waste according to applicable environmental regulations (Municipal/State [Prov.]/ Federal)
Writer: JPHD